Numerical control machine tool machining detection system

Abstract

The utility model relates to a detection system, and provides a numerical control machine tool processing detection system, which comprises a base, a vertical plate, a measuring piece I, a measuring piece II, a high-precision ruler plate, a sliding seat and the like, one side of the base is vertically arranged, the top of the base is horizontally and transversely arranged, the front portion of the vertical plate is vertically arranged, the first measuring piece and the second measuring piece are consistent in structure and are each composed of a high-precision ruler plate and a sliding seat, and mounting holes are formed in the sliding seats. According to the utility model, the measuring piece which moves along with the clamping table and the processing main shaft is arranged, and the movement distance of the sliding seat on the measuring piece is compared with the preset movement distance in the servo motor control system for controlling the movement of the processing main shaft and the clamping table, so that whether the data precision problem exists in the transmission system is detected; the straightness and parallelism of the workpiece clamping table and the machining spindle during operation are measured, accurate detection data are provided, and the operation condition of equipment is known in time.

Description

Technical Field

[0001] The utility model relates to a detection system, in particular to a CNC machine tool processing detection system. Background Art

[0002] With the rapid development of modern manufacturing, high-precision, high-efficiency, and high-stability processing equipment has become a core element of the production process. As a product of modern high-tech development, CNC machine tools have been widely used in various fields such as machinery manufacturing, aerospace, automobiles, and molds due to their high precision, high efficiency, high reliability, and ability to process complex parts.

[0003] However, during long-term operation, CNC machine tools will experience problems such as decreased precision, decreased processing quality and equipment failure due to reasons such as service life and component wear. These problems directly affect the use effect and efficiency of the machine tools.

[0004] Traditional machine tool inspection methods mainly include manual inspection and offline inspection. Manual inspection relies on the operator's experience and skills, and has the defects of strong subjectivity, low efficiency and unstable accuracy. Offline inspection requires the machine tool to be removed from the production line and sent to the laboratory for inspection and maintenance. This method is not only time-consuming and labor-intensive, but also easily causes the production line to stagnate, affecting production progress and costs. Utility Model Content

[0005] In order to overcome the shortcomings of traditional machine tool detection methods, which mainly include manual detection and offline detection, manual detection relies on the experience and skills of the operator, and has the defects of strong subjectivity, low efficiency and unstable accuracy; offline detection requires the machine tool to be removed from the production line and sent to the laboratory for detection and maintenance. This method is not only time-consuming and labor-intensive, but also easily causes the production line to stagnate, affecting production progress and cost. The purpose of this utility model is to provide a CNC machine tool processing detection system that can monitor the processing accuracy of equipment online.

[0006] The technical solution is: a CNC machine tool processing and detection system, including a base, a measuring part 1, a high-precision scale plate, a slide, a vertical plate, a measuring part 2 and an interferometer. A vertical plate is vertically provided on one side of the base, a measuring part 1 is horizontally provided on the top of the base, and a measuring part 2 is vertically provided on the front of the vertical plate. The structures of the measuring part 1 and the measuring part 2 are consistent, both consisting of a high-precision scale plate and a slide, and the slides are provided with mounting holes. Among them, the slide of the measuring part 1 is used to connect with the machine tool workpiece clamp and move left and right with the workpiece clamp. The slide of the measuring part 2 is used to connect with the machining spindle and move up and down with the machining spindle. Two interferometers are provided on the base, and a laser straightening part is provided inside the interferometer. The laser probe of one interferometer is facing left and right, and the laser probe of the other interferometer is facing vertically upward.

[0007] Further explanation: it also includes a mounting seat and a shield. A mounting seat is provided at one end of the high-precision scale plate of measuring piece 1 and measuring piece 2. A shield is slidably provided on the mounting seat. One end of the shield is connected to one side of the slide on the same high-precision scale plate. When the slide moves, the shield slides on the mounting seat.

[0008] Further explanation, it also includes a distance sensor, and the base and the vertical plate are both equipped with distance sensors.

[0009] Further explanation: there are two distance sensors on the base and the vertical plate. The two distance sensors on the base are respectively located on the left and right sides of the base, and their detection ends are both facing downward. The two distance sensors on the vertical plate are respectively located on the lower sides of the upper vertical plate, and their detection ends are both facing backward.

[0010] Further explanation: it also includes a bracket and a monitor. The bracket is provided on the upper part of the vertical plate, and the monitor is installed at one end of the bracket. The visual probe of the detector is facing the relative center point on the base.

[0011] Further description, a warning light is also included, and a warning light is installed on the bracket.

[0012] The beneficial effect is: the utility model is provided with a measuring piece that moves with the clamping table and the processing spindle, and compares the moving distance of the slide on the measuring piece with the preset moving distance in the servo motor control system that controls the processing spindle and the movement of the clamping table to detect whether there is a data accuracy problem in the transmission system. At the same time, a laser interferometer is provided to measure the straightness and parallelism of the workpiece clamping table and the processing spindle during operation, provide accurate detection data, and timely understand the operating status of the equipment.

[0013] The utility model provides a shielding plate connected with a slide seat on the high-precision ruler plate to protect the high-precision ruler plate, thereby effectively reducing the pollution and interference of machining debris on the high-precision ruler plate.

[0014] The utility model monitors the operation of the machine tool and the work of the detection components by setting up a visual monitor, records and analyzes processing faults, and provides early warnings in the future based on the online fault diagnosis method of CNC machine tools based on machine learning algorithms, thereby improving the reliability of equipment use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model without the shield.

[0017] The components in the accompanying drawings are marked as follows: 1: base, 2: measuring part 1, 21: high-precision ruler, 22: slide, 3: vertical plate, 4: measuring part 2, 5: interferometer, 6: mounting base, 61: shield, 7: distance sensor, 8: bracket, 81: monitor, 9: warning light. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example 1: A CNC machine tool processing detection system, such as Figure 1-2 As shown, it includes: a base 1, which firmly supports the entire system. A vertical plate 3 is vertically provided on one side of the base 1, and a measuring piece 2 is horizontally arranged on the top. A measuring piece 2 4 with the same structure is vertically installed on the front of the vertical plate 3. These two measuring components are composed of a high-precision scale plate 21 and a slide 22 with mounting holes, which are closely connected to the workpiece clamp (moving left and right) and the processing spindle (moving up and down) of the machine tool respectively. The actual displacement is tracked by the movement of the slide 22 on the high-precision scale plate 21. Two interferometers 5 are also installed on the base 1, with built-in laser straightening parts, which are responsible for monitoring the straightness and displacement accuracy in the horizontal direction (left and right toward the laser probe) and the vertical direction (vertically upward toward the laser probe). Measuring piece 1 2, measuring piece 2 4, and interferometer 5 are all connected to the equipment's control center. They not only detect data accuracy issues with the transmission system by comparing the actual moving distance with the preset value of the servo motor control system, but also use the laser interferometer 5 to accurately measure the straightness and parallelism of the workpiece clamping table and machining spindle during operation, providing the control center with comprehensive detection data, thereby achieving real-time monitoring and precision verification of the CNC machine tool processing process, ensuring efficient and stable operation of the equipment;

[0020] It should be noted that before installing the detection system, the installation positions of the measuring parts and the interferometer 5 should be flexibly designed according to the corresponding machine tool structure to ensure the effectiveness of the connection between the measuring instrument and the machine tool components during subsequent installation.

[0021] Example 2: Based on Example 1, Figure 1-2As shown, it also includes: a mounting seat 6. Specifically, one end of the high-precision scale plate 21 of measuring piece 1 2 and measuring piece 2 4 is fixed with a mounting seat 6, and these mounting seats 6 are all equipped with a sliding shield 61. One end of the shield 61 is tightly connected to the slide 22 on the same high-precision scale plate 21. The shield will shield the adjacent high-precision scale plates, so that when the slide 22 moves with the workpiece clamp or the processing spindle, the shield 61 can slide smoothly on the mounting seat 6 synchronously; this design not only forms an effective protective barrier on the high-precision scale plate, but also greatly reduces the pollution of the high-precision scale plate 21 and the measurement interference caused by the debris generated during the processing, thereby ensuring the accuracy of the measurement data and the long-term stable operation of the system.

[0022] In a preferred embodiment: Figure 1-2 As shown, it also includes: a distance sensor 7. A distance sensor 7 is provided on the base 1 and the vertical plate 3. There are two distance sensors 7 on the base 1 and the vertical plate 3. Among them, the sensors on the base 1 are respectively located on the left and right sides thereof, with the detection ends facing downward. Such a configuration can accurately monitor the position and offset of the base 1 after a period of time. At the same time, the two distance sensors 7 on the vertical plate 3 are respectively installed on both sides of its lower part, with the detection ends facing backward, to accurately monitor whether the vertical plate 3 as a whole is skewed after a period of time. The purpose of this additional distance sensor 7 is to avoid the position offset of the entire installed support component due to the influence of machine tool processing, which in turn leads to the overall misalignment of the measuring component, ensure the system's ability to capture the dynamic position of the key components of the machine tool, provide the control center with richer and more accurate feedback information, help reduce and avoid potential problems, and ensure the overall processing quality and efficiency.

[0023] In a specific embodiment: Figure 1 As shown, it also includes: a bracket 8, a bracket 8 is provided on the upper part of the vertical plate 3, a monitor 81 is installed at one end of the bracket 8, the visual probe of the detector is facing the relative center point on the base 1, and a warning light 9 is installed on the bracket 8. The warning light 9 is connected to the detection instrument signal in the system. The operation of the machine tool and the work of the detection components are monitored through the monitor 8, and the processing faults are recorded and analyzed. The online fault diagnosis method of the CNC machine tool based on the machine learning algorithm is learned to provide early warning in the future, thereby improving the reliability of the equipment use, and the system operation status is displayed through the warning light 9, which enhances the system's ability to capture and feedback the dynamic position of the key components of the machine tool. It also enables operators to quickly identify and respond to potential problems through intuitive visual means, thereby further optimizing the processing process.

[0024] It should be understood that the above description is only for illustrative purposes and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be within the scope of the claims herein.

Claims

1. A CNC machine tool processing and detection system, comprising a base (1); Its characteristics are: The apparatus further comprises a measuring piece 1 (2), a high-precision ruler plate (21), a slide seat (22), a vertical plate (3), a measuring piece 2 (4) and an interferometer (5). The vertical plate (3) is vertically provided on one side of the base (1), the measuring piece 1 (2) is horizontally provided on the top of the base (1), and the measuring piece 2 (4) is vertically provided on the front of the vertical plate (3). The measuring piece 1 (2) and the measuring piece 2 (4) have the same structure, and are both composed of a high-precision ruler plate (21) and a slide seat (22). The slide seat (22) There are mounting holes on both sides, wherein the slide seat (22) of the measuring piece 1 (2) is used to connect with the workpiece clamping table of the machine tool and move left and right with the workpiece clamping table, and the slide seat (22) of the measuring piece 2 (4) is used to connect with the processing spindle and move up and down with the processing spindle. Two interferometers (5) are provided on the base (1), and a laser straightening part is provided inside the interferometer (5). The laser probe of one interferometer (5) is oriented left and right, and the laser probe of the other interferometer (5) is oriented vertically upward.

2. A CNC machine tool processing detection system according to claim 1, characterized in that: The invention also includes a mounting seat (6) and a shielding plate (61). One end of the high-precision ruler plate (21) of the measuring piece 1 (2) and the measuring piece 2 (4) is provided with a mounting seat (6). A shielding plate (61) is slidably provided on the mounting seat (6). One end of the shielding plate (61) is connected to one side of the slide seat (22) on the same high-precision ruler plate (21). When the slide seat (22) moves, the shielding plate (61) slides on the mounting seat (6).

3. A CNC machine tool processing detection system according to claim 2, characterized in that: It also includes a distance sensor (7), and the distance sensor (7) is provided on the base (1) and the vertical plate (3).

4. A CNC machine tool processing detection system according to claim 3, characterized in that: Two distance sensors (7) are provided on each of the base (1) and the vertical plate (3), wherein the two distance sensors (7) on the base (1) are respectively located on the left and right sides of the base (1), and their detection ends are both facing downwards; and the two distance sensors (7) on the vertical plate (3) are respectively located on the lower sides of the upper vertical plate (3), and their detection ends are both facing backwards.

5. A CNC machine tool processing detection system according to claim 4, characterized in that: It also includes a bracket (8) and a monitor (81), wherein the bracket (8) is provided on the upper part of the vertical plate (3), and the monitor (81) is installed at one end of the bracket (8), and the visual probe of the detector is directed toward the relative center point on the base (1).

6. A CNC machine tool processing detection system according to claim 5, characterized in that: The utility model also comprises a warning light (9), and the warning light (9) is installed on the bracket (8).

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