Gear end face deburring device

By designing a gear end face deburring device driven by a support seat, a reinforced bevel block, an electric push rod and a drive motor, efficient and automated deburring of multiple gears is achieved, solving the problem of low efficiency of existing devices and improving accuracy and safety.

CN223369002UActive Publication Date: 2025-09-23SHANDONG CHANGCHENG MASCH CO LTD
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Patent Information

Application Number
CN202422504537.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-23
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing gear end face deburring devices are unable to efficiently process multiple gears simultaneously, resulting in low deburring efficiency and reduced effectiveness of the device.

Method used

A gear end face deburring device was designed. The device uses a support base and a reinforced bevel block to enhance stability. An electric push rod and a drive motor are used to drive the threaded rod to rotate. The adjustment plate and the grinding mechanism are used to achieve automated deburring. The guide groove and guide block ensure precise grinding, and the discharge groove and guide block are used to clean debris to protect the operator's safety.

Benefits of technology

It improves the efficiency and accuracy of gear end face deburring, reduces manual intervention, ensures operational safety, improves work efficiency and reduces the risk of operator injury.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear end face deburring device, which belongs to the technical field of gear processing, and comprises a fixed plate, the bottom surface of the fixed plate is fixedly connected with two supporting seats, the upper surface of the fixed plate is fixedly connected with a protective frame, and the overall stability of the device is enhanced through the matching of the supporting seats and reinforcing inclined blocks. The precision in the gear deburring process is ensured, through cooperation of an electric push rod and a driving motor, the purposes of rotating a threaded rod and pushing an adjusting plate and a grinding mechanism to move are achieved, manual intervention is reduced, the working efficiency is improved, and through cooperation of the adjusting plate, a guide groove and a guide block, the machining precision is improved. According to the gear end face burr removing device, the purpose that the grinding mechanism grinds burrs on the gear end face is achieved, by arranging a discharging groove and a guiding block, the effect of cleaning burr chippings is achieved, by means of cooperation of a protection frame and a blocking plate, the purpose of safety protection on operators is achieved, and the risk that the operators are injured is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a gear end face deburring device. Background Art

[0002] A gear is a mechanical component with teeth on its rim that mesh continuously to transmit motion and power. Gears have been used in transmission for a long time. Gears are mechanical parts with teeth that mesh with each other. They are widely used in mechanical transmission and the entire mechanical field. Gears are an important basic component in the mechanical field. Improving gear manufacturing precision and processing efficiency is of great significance. Hobbing is the most common method of gear processing.

[0003] Chinese patent publication number CN213438765U discloses an end face deburring device for gear production. The end face deburring device for gear production comprises: a base; a bracket fixedly mounted on the top of the base; a concave bracket fixedly mounted on the top of the base; a first motor disposed on the top of the concave bracket; and a threaded rod rotatably mounted on the concave bracket, the top of the threaded rod being fixedly connected to the output shaft of the first motor. However, the above patent does not have the function of deburring multiple gear end faces, resulting in low gear deburring efficiency, thereby reducing the effectiveness of the gear end face deburring device. Therefore, those skilled in the art have provided a gear end face deburring device to address the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the present utility model is to provide a gear end face deburring device to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0007] As a further solution of the present invention: the upper surface of each support seat is fixedly connected to two mounting holes, and the inner circle of each mounting hole is provided with threads.

[0008] As a further solution of the present invention: two reinforcing oblique blocks are fixedly connected to the bottom surface of the fixed plate, and the side surfaces of the two reinforcing oblique blocks that are away from each other are respectively fixedly connected to the side surfaces of the support base that are close to each other.

[0009] As a further solution of the present invention: the outer surface of each electric push rod is fixedly connected to a reinforcement ring, and the bottom end of each reinforcement ring is fixedly connected to the upper surface of the protective frame.

[0010] As a further solution of the present invention: the inner wall of the protective frame is provided with two guide grooves, the interior of each guide groove is slidably connected with a guide block, and the side surfaces of the two guide blocks close to each other are fixedly connected to the left and right ends of the adjustment plate respectively.

[0011] As a further solution of the present invention: two guide blocks are fixedly connected to the upper surface of the fixed plate, and the two guide blocks are fixedly connected to the front side of the blocking plate and the inner side wall of the protective frame respectively away from one side.

[0012] As a further solution of the present invention: a pressure plate is sleeved on the outer surface of each threaded rod, and the upper surface of each pressure plate is in contact with the bottom surface of the locking cap.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The gear end face deburring device enhances the overall stability of the device through the cooperation of the support seat and the reinforcement bevel block, ensures the accuracy of the gear deburring process, and rotates the threaded rod and pushes the adjustment plate and the grinding mechanism to move through the cooperation of the electric push rod and the drive motor, thereby reducing manual intervention and improving work efficiency. The cooperation of the adjustment plate, the guide groove and the guide block is used to enable the grinding mechanism to grind the burrs on the gear end face. The discharge groove and the guide block are provided to clean the burrs and debris, and the cooperation of the protective frame and the blocking plate is used to protect the operator and reduce the risk of injury to the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a fixed plate of a gear end face deburring device;

[0016] Figure 2 This is a schematic diagram of the structure of an adjustment plate in a gear end face deburring device when viewed from above;

[0017] Figure 3 This is a schematic diagram of the top cross-section structure of an adjustment plate in a gear end face deburring device;

[0018] Figure 4 This is a schematic diagram of the structure of a fixed plate in a gear end face deburring device, viewed from above.

[0019] In the figure: 1. Fixed plate; 2. Support seat; 3. Mounting hole; 4. Reinforcement oblique block; 5. Protective frame; 6. Blocking plate; 7. Guide block; 8. Electric push rod; 9. Reinforcement ring; 10. Adjustment plate; 11. Grinding mechanism; 12. Guide groove; 13. Guide block; 14. Bearing; 15. Threaded rod; 16. Placement plate; 17. Locking cap; 18. Discharge trough; 19. Pulley; 20. Drive motor; 21. Fixed frame; 22. Pressure plate. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0022] See also Figures 1 to 4In the embodiment of the utility model, a gear end face deburring device includes a fixed plate 1, the bottom surface of the fixed plate 1 is fixedly connected to two support seats 2, the upper surface of the fixed plate 1 is fixedly connected to a protective frame 5, the upper surface of the fixed plate 1 is fixedly connected to a blocking plate 6, the left and right ends of the blocking plate 6 are fixedly connected to the inner side wall of the protective frame 5, the upper surface of the protective frame 5 is fixedly installed with two electric push rods 8, the interior of the protective frame 5 is provided with an adjusting plate 10, the bottom surface of the adjusting plate 10 is fixedly installed with a grinding mechanism 11, the upper surface of the fixed plate 1 is fixedly inlaid with equidistantly arranged bearings 14, the inner rings of the bearings 14 are rotatably connected to threaded rods 15, the outer surface of each threaded rod 15 is fixedly connected to a placing disk 16, the outer surface of each threaded rod 15 is threadedly connected to a locking cap 17, the upper surface of the fixed plate 1 is provided with two discharge grooves 18, the outer surface of each threaded rod 15 is fixed It is connected to a pulley 19, and the pulley 19 is connected through a V-belt transmission. The bottom surface of the fixed plate 1 is fixedly connected to a fixing frame 21, and a driving motor 20 is fixedly installed on the upper surface of the fixing frame 21. The output end of the driving motor 20 is fixedly connected to the bottom end of one of the threaded rods 15. Through the cooperation of the electric push rod 8 and the driving motor 20, the threaded rod 15 is rotated and the adjusting plate 10 and the grinding mechanism 11 are pushed to move, which reduces manual intervention and improves work efficiency. The cooperation of the adjusting plate 10, the guide groove 12 and the guide block 13 is used to achieve the purpose of grinding the burrs on the gear end face by the grinding mechanism 11. The discharge groove 18 and the guide block 7 are provided to clean the burrs and debris. Through the cooperation of the protective frame 5 and the blocking plate 6, the purpose of protecting the operator's safety is achieved, reducing the risk of injury to the operator.

[0023] The upper surface of each support seat 2 is fixedly connected to two mounting holes 3, and the inner circle of each mounting hole 3 is provided with a thread. The mounting holes 3 are provided to facilitate the installation of the support seat 2. The bottom surface of the fixed plate 1 is fixedly connected to two reinforcing bevel blocks 4. The side surfaces of the two reinforcing bevel blocks 4 that are away from each other are respectively fixedly connected to the side surfaces of the support seat 2 that are close to each other. The reinforcing bevel blocks 4 are provided to facilitate the reinforcement of the support seat 2. The outer surface of each electric push rod 8 is fixedly connected to a reinforcing ring 9, and the bottom end of each reinforcing ring 9 is fixedly connected to the upper surface of the protective frame 5. The electric push rod 8 is facilitated to be reinforced by the reinforcing ring 9.

[0024] Two guide grooves 12 are provided on the inner wall of the protective frame 5, and a guide block 13 is slidably connected to the inside of each guide groove 12. The side of the two guide blocks 13 close to each other is fixedly connected to the left and right ends of the adjustment plate 10 respectively. The guide grooves 12 and guide blocks 13 are provided, which facilitate the adjustment plate 10 to be more stable when sliding. The upper surface of the fixed plate 1 is fixedly connected to two guide blocks 7, and the two guide blocks 7 are fixedly connected to the front of the blocking plate 6 and the inner wall of the protective frame 5 on the side away from each other. The guide blocks 7 are provided to facilitate the cleaning of burrs and debris. The outer surface of each threaded rod 15 is sleeved with a pressure plate 22, and the upper surface of each pressure plate 22 is in contact with the bottom surface of the locking cap 17. The pressure plate 22 is provided to facilitate the tightening and protection of the gears.

[0025] The working principle of the present utility model is as follows: when in use, first connect the electric push rod 8 and the drive motor 20 to the power supply and control them through the control switch, then put the gear that needs to be deburred on the threaded rod 15 and make contact with the surface of the placement disk 16, and then fix and lock it through the locking cap 17. By starting the electric push rod 8, the adjustment plate 10 can be pushed to drive the guide block 13 to slide along the guide groove 12 and adjust the position of the grinding mechanism 11 to ensure that it is accurately aligned with the gear end face. By starting the drive motor 20, the threaded rod 15 can drive the pulley 19 and transmit it through the V-belt. With the transmission of the V-belt, multiple threaded rods 15 and the placement disk 16 can be rotated to complete the deburring of the gear end face.

[0026] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can make equivalent replacements or changes according to the technical solution and the utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be included in the scope of protection of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0027] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A gear end face deburring device, comprising a fixing plate (1), characterized in that: The bottom surface of the fixed plate (1) is fixedly connected to two support seats (2), the upper surface of the fixed plate (1) is fixedly connected to a protective frame (5), the upper surface of the fixed plate (1) is fixedly connected to a blocking plate (6), the left and right ends of the blocking plate (6) are fixedly connected to the inner side wall of the protective frame (5), the upper surface of the protective frame (5) is fixedly mounted with two electric push rods (8), the interior of the protective frame (5) is provided with an adjustment plate (10), the bottom surface of the adjustment plate (10) is fixedly mounted with a grinding mechanism (11), the upper surface of the fixed plate (1) is fixedly inlaid with equidistantly arranged bearings (14), the inner rings of the bearings (14) are rotatably connected to the inner rings of the bearings (14). Threaded rods (15), the outer surface of each threaded rod (15) is fixedly connected to a placement plate (16), the outer surface of each threaded rod (15) is threadedly connected to a locking cap (17), the upper surface of the fixed plate (1) is provided with two discharge grooves (18), the outer surface of each threaded rod (15) is fixedly connected to a pulley (19), and the pulley (19) is connected through a V-belt transmission, the bottom surface of the fixed plate (1) is fixedly connected to a fixing frame (21), the upper surface of the fixing frame (21) is fixedly mounted with a driving motor (20), and the output end of the driving motor (20) is fixedly connected to the bottom end of one of the threaded rods (15).

2. A gear end face deburring device according to claim 1, characterized in that: The upper surface of each support seat (2) is fixedly connected to two mounting holes (3), and the inner ring of each mounting hole (3) is provided with a thread.

3. The gear end face deburring device according to claim 1, characterized in that: Two reinforcing oblique blocks (4) are fixedly connected to the bottom surface of the fixed plate (1), and the side surfaces of the two reinforcing oblique blocks (4) that are away from each other are respectively fixedly connected to the side surfaces of the support base (2) that are close to each other.

4. The gear end face deburring device according to claim 1, characterized in that: The outer surface of each electric push rod (8) is fixedly connected to a reinforcement ring (9), and the bottom end of each reinforcement ring (9) is fixedly connected to the upper surface of the protective frame (5).

5. The gear end face deburring device according to claim 1, characterized in that: Two guide grooves (12) are provided on the inner side wall of the protection frame (5), and a guide block (13) is slidably connected inside each guide groove (12), and the side surfaces of the two guide blocks (13) close to each other are fixedly connected to the left and right ends of the adjustment plate (10) respectively.

6. The gear end face deburring device according to claim 1, characterized in that: Two guide blocks (7) are fixedly connected to the upper surface of the fixed plate (1), and the two guide blocks (7) are fixedly connected to the front surface of the blocking plate (6) and the inner side wall of the protective frame (5) at a side away from each other.

7. The gear end face deburring device according to claim 1, characterized in that: A pressure plate (22) is sleeved on the outer surface of each threaded rod (15), and the upper surface of each pressure plate (22) contacts the bottom surface of the locking cap (17).

Citation Information

Patent Citations

  • End face deburring device for gear production

    CN213438765U