Automatic polishing device for decorative lighting accessories
By designing an automatic polishing device that utilizes motor-driven clamping and multi-angle polishing functions, the problems of low efficiency and safety hazards associated with traditional manual operation are solved, achieving automated clamping and clean polishing results.
Patent Information
- Application Number
- CN202423314754.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The traditional polishing process for lighting fixtures relies on manual operation, which is inefficient and poses safety hazards. Furthermore, manual handling can easily lead to operational errors and personal injury.
An automatic polishing device for lighting accessories was designed. It uses a third motor to drive the support disc to rotate, and centrifugal force to clamp the lighting accessories with positioning rods and L-shaped limit rods. Combined with lateral movement and lifting devices, it can achieve multi-angle polishing and is equipped with a dust collection system to remove dust.
It has enabled automated clamping and polishing of lighting accessories, improving production efficiency, reducing safety hazards, and ensuring a clean operating environment and the health of personnel.
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Figure CN223369055U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing devices, in particular to an automatic polishing device for lighting accessories. Background Art
[0002] Grinding and polishing are crucial steps in the production and processing of lighting accessories, directly impacting their surface quality and overall aesthetics. However, traditional grinding and polishing methods often rely on manual labor, requiring workers to hold the lighting accessories against a grinding belt or other polishing components. This method is not only inefficient but also poses numerous safety risks.
[0003] The Chinese patent publication number CN221474671U discloses a polishing device for lighting production, which is easy to operate when polishing larger lighting parts, prevents large parts from adjusting angles, and flexibly adjusts the angles of grinding rollers, etc., thereby reducing the workload of workers. However, when polishing lighting accessories with existing devices, workers still need to manually hold the lighting accessories and contact the polishing belt and other polishing components for polishing operations. However, when manually holding the lighting accessories for polishing, workers are prone to fatigue and even operational errors due to factors such as vibration, noise, and flying sparks generated during the polishing process. If the operation is improper, the lighting accessories may slip from the hands, or the polishing components may accidentally touch the workers' hands, causing personal injury.
[0004] Therefore, there is an urgent need for an automatic polishing device for lighting accessories with a clamping function. Utility Model Content
[0005] In order to overcome the shortcomings of existing devices that require manual hand-holding and have a large number of hidden risks, the utility model provides an automatic polishing device for lighting accessories.
[0006] The technical solution of the present utility model: The present utility model provides an automatic polishing device for lighting accessories, including a base, a support base, a polishing assembly, a transverse movement device, a lifting device, a rotating base, a supporting disc, a third motor, a positioning guide, a positioning rod and an L-shaped limit rod. The base is installed on the support base, the polishing assembly is installed on the support base, the transverse movement device is installed on the support base, the lifting device is installed on the transverse movement device, the rotating base is rotatably installed on the lifting device, the supporting disc is rotatably installed on the rotating base, the third motor is installed on the rotating base, the third motor is connected to the supporting disc through a coupling, a positioning guide is rotatably installed on the bottom of the supporting disc, a plurality of guide grooves are provided at circumferential intervals of the supporting disc, a positioning rod is slidably provided in each of the guide grooves, the positioning guide is provided with an arc guide groove with the same number as the positioning rod, the positioning guide is sleeved on the outside of the positioning rod through the arc guide groove, and an L-shaped limit rod is slidably installed on the positioning rod.
[0007] Preferably, the transverse movement device includes a transverse movement seat, a screw rod and a first motor. The transverse movement seat is slidably installed on the base, the screw rod is rotatably installed on the base, the first motor is installed on one side of the base, the first motor is connected to the screw rod through a coupling, and the transverse movement seat is threadedly connected to the screw rod.
[0008] Preferably, the lifting device includes a lifting seat, an electric push rod and a guide rod. The electric push rod is installed in the transverse movement seat, the electric push rod is connected to the lifting seat through the push rod, the lifting seat is rotatably connected to the rotating seat, the guide rod is symmetrically connected to the lifting seat, and the guide rod is slidingly connected to the transverse movement seat.
[0009] Preferably, a second motor is further included. The second motor is installed on one side of the lifting seat, and the output shaft of the second motor is connected to the rotating seat.
[0010] Preferably, it also includes a lifting cross bar, a return spring, a rotating guide rail seat and a positioning guide rail, wherein the rotating guide rail seat and the positioning guide rail are respectively installed in the middle of the top of the rotating seat, the rotating guide rail seat is rotatably connected to the rotating seat, and the positioning guide rail is fixedly connected to the rotating seat. The positioning guide rail includes a cylindrical portion arranged on the inner side of the rotating guide rail seat and an extrusion portion extending from the top of the rotating guide rail seat to the outside. A lifting cross bar corresponding to the number of L-shaped limit rods is slidably installed on the rotating guide rail seat, and the lifting cross bar is slidably inserted into the corresponding L-shaped limit rod. The positioning rod is provided with a bar hole that can move the lifting cross bar up and down, and a return spring is sleeved on the positioning rod, and both ends of the return spring are respectively connected to the lower end of the L-shaped limit rod and the lower end of the positioning rod. When the L-shaped limit rod and the lifting cross bar move to the relative position of the grinding assembly, the lifting cross bar is squeezed downward by the extrusion portion of the positioning guide rail to make the L-shaped limit rod move downward to avoid interference with the grinding assembly.
[0011] Preferably, it also includes a dust pump, a dust pipe and a dust hood. The dust pump is installed on the base, the dust pump is connected to the dust pipe, a dust hood is provided above the polishing assembly, and the dust hood is connected to the dust pipe.
[0012] Beneficial effects of the utility model:
[0013] The utility model drives the supporting disc to rotate through a third motor, and under the action of centrifugal force, the positioning rod moves inward along the arc-shaped guide groove and the guide groove, so that the L-shaped limit rod connected to it is retracted inward to clamp the lighting accessories on the supporting disc, thereby achieving the effect of automated clamping for grinding and polishing operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Schematic diagram of the three-dimensional structure of the present invention.
[0015] Figure 2 Schematic diagram of the three-dimensional structure of the dust suction pump and the dust suction hood of the present invention.
[0016] Figure 3 Schematic diagram of the three-dimensional structure of the rotating seat, supporting disc and lifting device of the utility model.
[0017] Figure 4 Schematic diagram of the three-dimensional structure of the third motor, positioning guide frame and positioning rod of the present invention.
[0018] Figure 5 Schematic diagram of the three-dimensional structure of the lifting cross bar, rotating guide rail seat and positioning guide rail of the utility model.
[0019] Figure 6 Schematic diagram of the three-dimensional structure of the positioning rod, L-shaped limit rod and lifting cross bar of the utility model.
[0020] Figure 7 Exploded view of the rotary guide rail seat and positioning guide rail of the utility model.
[0021] Figure 8 2 is a top view of the positioning rod and positioning guide frame of the utility model.
[0022] The marks in the accompanying drawings are: 1-base, 2-support seat, 3-grinding assembly, 4-transverse seat, 5-screw, 51-first motor, 6-lifting seat, 7-electric push rod, 71-guide rod, 8-rotating seat, 81-second motor, 9-support disc, 91-third motor, 10-positioning guide frame, 11-positioning rod, 12-L-shaped limit rod, 13-lifting cross bar, 14-reset spring, 15-rotating guide rail seat, 16-positioning guide rail, 161-cylinder part, 162-extrusion part, 17-dust pump, 18-dust pipe, 19-dust hood. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] Example 1: An automatic polishing device for lighting accessories, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 8As shown, it includes a base 1, a support base 2, a grinding component 3, a transverse movement device, a lifting device, a rotating base 8, a supporting disc 9, a third motor 91, a positioning guide 10, a positioning rod 11 and an L-shaped limit rod 12. The support base 2 is installed on the upper right side of the base 1, and the grinding component 3 is installed on the upper part of the support base 2. The lighting accessories are finely processed by the grinding component 3, and the surface roughness is significantly reduced, becoming smoother and more delicate. A transverse movement device is provided on the support base 2, and the transverse movement device can move left and right on the support base 2. A lifting device is provided on the transverse movement device, and the lifting device can adjust the height of the grinding position. A rotating base 8 is rotatably provided on the lifting device, and a supporting disc 9 is rotatably provided on the rotating base 8. The bottom of the rotating base 8 A third motor 91 is provided at the bottom, and the top of the third motor 91 is connected to the supporting disc 9 through a coupling. A positioning guide frame 10 is rotatably provided at the bottom of the supporting disc 9. A guide groove is provided at a certain angle in the circumference of the supporting disc 9, and a total of eight guide grooves are provided. A positioning rod 11 is slidably installed in each guide groove, and the positioning guide frame 10 also has eight arc-shaped guide rail grooves, which correspond to the guide grooves, so that the positioning rod 11 is both inside the arc-shaped guide rail and inside the guide groove. An L-shaped limit rod 12 is slidably mounted on each positioning rod 11. When the positioning rod 11 moves inward along the arc-shaped guide rail and the guide groove at the same time, it drives the eight L-shaped limit rods 12 to retract inward, thereby clamping the lighting accessories in the middle.
[0025] like Figure 1 As shown, the transverse movement device includes a transverse movement seat 4, a screw rod 5 and a first motor 51. A guide rod is installed on the rear side of the base 1, and the transverse movement seat 4 is slidably installed on the guide rod. The screw rod 5 is rotatably provided on the front side of the base 1. The first motor 51 is installed on the left side of the base 1. The first motor 51 is connected to the left end screw rod 5 through a coupling. The front side of the transverse movement seat 4 is threadedly connected to the screw rod 5, and the rear side is slidably connected to the guide rod on the rear side of the base 1, ensuring that the lighting accessories are in contact with the polishing component 3 at an appropriate position, thereby automatically shifting.
[0026] like Figure 3 As shown, the lifting device includes a lifting seat 6, an electric push rod 7 and a guide rod 71. The electric push rod 7 is provided in the middle of the transverse movement seat 4. The top of the electric push rod 7 is connected to the lifting seat 6 through a push rod. The lifting seat 6 is rotatably connected to the rotating seat 8. The two sides of the bottom of the lifting seat 6 are connected with guide rods 71. The two guide rods 71 are both slidably connected to the transverse movement seat 4, thereby ensuring that the lifting seat 6 is lifted vertically and is not easily skewed when it is lifted.
[0027] When it is necessary to grind and polish the lighting accessories, place the lighting accessories on the supporting disc 9 and start the third motor 91. The rotation of the third motor 91 causes the supporting disc 9 to rotate accordingly. Under the action of centrifugal force, the positioning rod 11 moves inward along the arc guide groove on the positioning guide frame 10. At the same time, the positioning rod 11 slides inward along the guide groove on the supporting disc 9, so that the L-shaped limit rod 12 connected to it is retracted inward, thereby clamping the lighting accessories on the supporting disc 9. After completing the clamping work, start the first motor 51 to drive the screw rod 5 to rotate, so that the transverse seat 4 moves along the thread of the screw rod 5 to the vicinity of the polishing assembly 3, and then start the electric push rod 7 to push the lifting seat 6 up and down to adjust the position of the lighting accessories. After the lighting accessories are positioned and clamped in multiple aspects and angles, start the polishing assembly 3 to polish them, thereby realizing automated polishing operations.
[0028] Example 2: Based on Example 1, Figure 3 As shown, a second motor 81 is also included. The second motor 81 is installed on the left side of the lifting seat 6. The output shaft of the second motor 81 passes through the left side of the lifting seat 6 and is connected to the rotating seat 8. Therefore, the second motor 81 can be used to fine-tune the tilt angle of the lighting accessories according to the polishing requirements to meet the polishing requirements of lighting accessories of different shapes and sizes.
[0029] like Figure 5 、 Figure 6 and Figure 7 As shown, it also includes a lifting crossbar 13, a return spring 14, a rotating guide rail seat 15 and a positioning guide rail 16. The positioning guide rail 16 is installed on the rotating seat 8, and the rotating guide rail seat 15 is rotatably installed in the middle of the top of the rotating seat 8. The positioning guide rail 16 is located above the rotating guide rail seat 15. The positioning guide rail 16 includes a cylindrical portion 161 and an extrusion portion 162. The cylindrical portion 161 is located inside the rotating guide rail seat 15, and the extrusion portion 162 is located at the top and outside of the rotating guide rail seat 15, and the outside portion is six downward protrusions. The rotating guide rail seat 15 is symmetrically provided with eight slide grooves, each of which has a sliding groove. A lifting cross bar 13 is provided, and each lifting cross bar 13 is slidably connected to the corresponding positioning bar 11, and the sliding type is located inside the L-shaped limit bar 12. A return spring 14 is provided on the positioning bar 11. The upper end of the return spring 14 is connected to the L-shaped limit bar 12, and the lower end is connected to the positioning bar 11. When the L-shaped limit bar 12 and the lifting cross bar 13 approach the polishing assembly 3, the lifting cross bar 13 moves downward along the trajectory of the protrusion of the extrusion part 162, thereby actively descending and avoiding the L-shaped limit bar 12 in the direction of the polishing belt, so that the lighting accessories are fully exposed to the polishing area for polishing operations.
[0030] like Figure 2As shown, it also includes a dust suction pump 17, a dust suction pipe 18 and a dust suction hood 19. The dust suction pump 17 is installed in the middle of the base 1, and the dust suction pipe 18 is connected to the right side of the dust suction pump 17. The dust suction hood 19 is connected to the dust suction pipe 18. The dust suction hood 19 is installed above the grinding component 3, so that the dust and debris generated during the grinding and polishing process can be quickly sucked in and collected through its powerful suction force, effectively avoiding the diffusion of dust and debris in the air, thereby reducing environmental pollution and health hazards to operators.
[0031] When it is necessary to adjust the tilt angle of the lighting accessory, the second motor 81 is started to drive the rotating seat 8 to rotate, so that the supporting disc 9 and the lighting accessory thereon are tilted, so that the lighting accessory clamped thereon can automatically contact the surface of the polishing belt at different angles and directions, and the lighting accessory is polished at various angles. During the polishing process, when the L-shaped limit rod 12 moves to the vicinity of the polishing assembly 3, the lifting cross bar 13 moves downward along the extrusion portion 162 of the positioning guide rail 16, driving the L-shaped limit rod 12 connected thereto to move downward, so that the lighting accessory at the blocking position of the L-shaped limit rod 12 can also be fully polished. When the L-shaped limit rod 12 is away from the polishing assembly 3, it is reset under the action of the reset spring 14 to continue clamping the lighting accessory. The dust suction pump 17 is started to suck the dust generated by polishing into the dust suction hood 19 and collect it through the dust suction pipe 18 to prevent the generation of a large amount of polishing dust during the polishing process. As the polishing progresses, the dust flies, and the dust diffuses and affects the operating environment.
[0032] The above-described embodiments merely represent preferred embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications, improvements, and substitutions without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. An automatic polishing device for lighting accessories, comprising a base (1), a support base (2) and a polishing assembly (3), wherein the base (1) is mounted with the support base (2), and the polishing assembly (3) is mounted with the support base (2), characterized in that: The invention also includes a transverse movement device, a lifting device, a rotating seat (8), a supporting disc (9), a third motor (91), a positioning guide frame (10), a positioning rod (11) and an L-shaped limit rod (12). The supporting seat (2) is equipped with a transverse movement device, the transverse movement device is equipped with a lifting device, the lifting device is rotatably equipped with a rotating seat (8), the supporting disc (9) is rotatably equipped with the rotating seat (8), and the rotating seat (8) is equipped with a third motor (91). The third motor (91) is connected to the rotating seat (8) by a plurality of couplings. The shaft is connected to the supporting disc (9), and a positioning guide frame (10) is rotatably installed at the bottom of the supporting disc (9). The supporting disc (9) is provided with a plurality of guide grooves at intervals in the circumferential direction, and a positioning rod (11) is slidably provided in each of the guide grooves. The positioning guide frame (10) is provided with the same number of arc guide grooves as the positioning rod (11). The positioning guide frame (10) is sleeved on the outside of the positioning rod (11) through the arc guide groove, and an L-shaped limit rod (12) is slidably installed on the positioning rod (11).
2. The automatic polishing device for lighting accessories according to claim 1, characterized in that: The transverse movement device comprises a transverse movement seat (4), a screw rod (5) and a first motor (51); the transverse movement seat (4) is slidably mounted on the base (1); the screw rod (5) is rotatably mounted on the base (1); the first motor (51) is mounted on one side of the base (1); the first motor (51) is connected to the screw rod (5) via a coupling; and the transverse movement seat (4) is threadedly connected to the screw rod (5).
3. The automatic polishing device for lighting accessories according to claim 2, characterized in that: The lifting device comprises a lifting seat (6), an electric push rod (7) and a guide rod (71); the electric push rod (7) is installed in the transverse moving seat (4); the electric push rod (7) is connected to the lifting seat (6) via the push rod; the lifting seat (6) is rotationally connected to the rotating seat (8); the guide rod (71) is symmetrically connected to the lifting seat (6); and the guide rod (71) is slidingly connected to the transverse moving seat (4).
4. The automatic polishing device for lighting accessories according to claim 3, characterized in that: It also includes a second motor (81), which is installed on one side of the lifting seat (6), and the output shaft of the second motor (81) is connected to the rotating seat (8).
5. The automatic polishing device for lighting accessories according to claim 4, characterized in that: The invention also includes a lifting crossbar (13), a return spring (14), a rotating guide rail seat (15) and a positioning guide rail (16), wherein the rotating guide rail seat (15) and the positioning guide rail (16) are installed in the middle of the top of the rotating seat (8), the rotating guide rail seat (15) is rotatably connected to the rotating seat (8), and the positioning guide rail (16) is fixedly connected to the rotating seat (8), and the positioning guide rail (16) includes a cylindrical portion (161) arranged on the inner side of the rotating guide rail seat (15) and an extrusion portion (162) extending outward from the top of the rotating guide rail seat (15), and the lifting crossbar (13) corresponding to the number of the L-shaped limit rods (12) is slidably installed on the rotating guide rail seat (15). 13), the lifting cross bar (13) is slidably inserted into the corresponding L-shaped limit bar (12), the positioning bar (11) is provided with a strip hole for the lifting cross bar (13) to move up and down, and the positioning bar (11) is sleeved with a return spring (14), and the two ends of the return spring (14) are respectively connected to the lower end of the L-shaped limit bar (12) and the lower end of the positioning bar (11). When the L-shaped limit bar (12) and the lifting cross bar (13) move to the relative position of the grinding assembly (3), the lifting cross bar (13) is squeezed downward by the extrusion part (162) of the positioning guide rail (16), so that the L-shaped limit bar (12) moves downward to avoid interference with the grinding assembly (3).
6. The automatic polishing device for lighting accessories according to claim 5, characterized in that: The utility model also includes a dust suction pump (17), a dust suction pipe (18) and a dust suction hood (19). The dust suction pump (17) is installed on the base (1), the dust suction pipe (18) is connected to the dust suction pump (17), and the dust suction hood (19) is provided above the polishing component (3), and the dust suction hood (19) is connected to the dust suction pipe (18).
Citation Information
Patent Citations
Polishing device for decorative lighting production
CN221474671U