Surface shot blasting device for automobile valve body

Through the design of the quantity control and anti-blocking mechanism, the problems of shot feed adjustment and blockage are solved, efficient and flexible control of the shot blasting device is achieved, and the surface quality and production efficiency of the automobile valve body are improved.

CN223369186UActive Publication Date: 2025-09-23ZHEJIANG SHENGXUAN IND &TRADE CO LTD
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Patent Information

Application Number
CN202422818263.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-23
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing shot blasting device cannot effectively adjust the shot feed amount in the processing of automobile valve bodies, resulting in quality problems and easily causing blockage, affecting production efficiency and quality.

Method used

A shot blasting device including a quantity control mechanism and an anti-blocking mechanism is designed. The baffle angle is adjusted by the forward and reverse screws and rack plate driven by a motor to control the feed amount of the projectiles, and the projectiles are stirred by the rotating rod driven by the motor to prevent blockage.

Benefits of technology

It realizes flexible control of shot feeding, avoids overfeed or underfeed, improves the surface quality of automobile valve bodies and processing efficiency, prevents blockage and improves production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shot blasting of automobile valve bodies, in particular to a surface shot blasting device for an automobile valve body, which comprises a machine body, the machine body comprises a shot blasting machine, the inner side of the shot blasting machine is fixedly connected with a feed hopper, the bottom end of the feed hopper is provided with a shot blasting device, and the inner side of the shot blasting machine is provided with a crawler belt. The first motor operates to drive the positive and negative screw rod to rotate, the rack plate can move under the action of the positive and negative screw rod and drive the gear to rotate, then the baffle can move along with the rack plate, the effect of adjusting the angle of the baffle can be achieved, and the angle of the baffle can be adjusted by adjusting the angle of the baffle. And the size of a gap between the baffles can be conveniently adjusted, then the shot feeding amount can be controlled, the surface quality problem of the automobile valve body caused by excessive or insufficient shots can be avoided, the feeding flexibility can be improved, and the automobile valve body treatment quality can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile valve body shot blasting, in particular to a surface shot blasting device for automobile valve bodies. Background Art

[0002] The automotive valve body is a key component in the vehicle engine, used to control the flow of fluids such as fuel, air, and exhaust gases. Its performance directly impacts the engine's efficiency, power output, and emissions. During valve body processing, shot blasting is typically performed on the valve body to remove impurities such as dirt, oxide layers, and rust layers from the valve body surface and to improve its surface cleanliness and roughness. A shot blasting device is a mechanical device that uses a high-speed rotating impeller to accelerate projectiles to a high velocity, causing them to impact the workpiece surface, thereby changing its appearance or shape. Shot blasting ensures the cleanliness and uniformity of the valve body surface, improving its overall quality and performance. Surface strengthening also enhances the valve body's wear resistance and fatigue resistance, extending its service life.

[0003] At present, most of the shot blasting devices for valve surface treatment on the market are very inconvenient to use. Not only is the efficiency low during shot blasting, but it is also difficult to remove the valve from the device after shot blasting, which affects the production efficiency of the valve. In addition, dust or foreign matter is easily adhered to the valve surface after shot blasting, and manual cleaning is required. This process increases the burden on workers. For example, the patent document with announcement number CN215394656U discloses a shot blasting device for valve surface treatment, which uses a cylinder to remove the treated treatment box from the shot blasting box, and then turns on the fan to drive air into the air inlet pipe through the fan, and sprays it out from the nozzle on the side of the exhaust pipe, thereby removing dust or foreign matter from the valve surface, achieving the effect of eliminating the need for manual cleaning and reducing the burden on workers.

[0004] Although the dust or foreign matter on the valve surface can be removed by the action of the fan, in the prior art, when the automobile valve body is shot blasted by a shot blasting device, the shots are generally directly put into the feed port and ejected through the shot blaster to achieve shot blasting. Since the amount of shot feed cannot be well adjusted and controlled, the surface quality problems of the automobile valve body caused by excessive or insufficient shots cannot be well avoided, which is not conducive to improving the flexibility of feeding and ensuring the quality of automobile valve body treatment. Therefore, in order to solve the above problems, a surface shot blasting device for automobile valve body is proposed. Utility Model Content

[0005] The purpose of the present utility model is to provide a surface shot blasting device for automobile valve bodies, so as to solve the problem mentioned in the above background technology that the amount of shot feed cannot be well adjusted and controlled, making it impossible to well avoid the surface quality problem of automobile valve bodies caused by excessive or insufficient shots, thereby being detrimental to improving the flexibility of feeding and ensuring the quality of automobile valve body processing.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a surface shot blasting device for an automobile valve body, comprising a machine body, the machine body comprising a shot blasting machine, a feed hopper fixedly connected to the inside of the shot blasting machine, a shot blasting wheel provided at the bottom end of the feed hopper, a crawler provided on the inside of the shot blasting machine, and a collection box provided on the inside of the shot blasting machine;

[0007] A quantity control mechanism is provided on the inner side of the feed hopper, and the quantity control mechanism includes a fixed block, which is fixedly connected to the surface of the feed hopper. A rotating rod is movably connected to the inner side of the fixed block, and a baffle is fixedly connected to the surface of the rotating rod.

[0008] Preferably, the quantity control mechanism also includes a connecting block, which is fixedly connected to the surface of the feed hopper, and the inner side of the connecting block is movably connected to a forward and reverse screw, and the surface of the connecting block is fixedly installed with a first motor, and the surface of the forward and reverse screw is threadedly connected with a rack plate, the surface of the rotating rod is fixedly connected with a gear, and the inner surface of the connecting block is fixedly connected to a limiting rod.

[0009] Preferably, the fixed blocks are in four groups and fixedly connected to the feed hopper, two groups of the fixed blocks are correspondingly connected to the rotating rods, the baffles are in two groups and move inside the feed hopper, and the forward and reverse screws are fixedly connected to the output end of the first motor.

[0010] Preferably, the rack plates are movably connected to the surfaces of the forward and reverse screw rods in two groups, the gears are correspondingly connected to the rotating rods in two groups, and the rack plates are movably connected to the limiting rods.

[0011] Preferably, an anti-blocking mechanism is provided on the inner side of the feed hopper, and the anti-blocking mechanism includes a rotating rod, which is movably connected to the inner side of the feed hopper, a second motor is fixedly installed on the surface of the feed hopper, a connecting rod is fixedly connected to the surface of the rotating rod, and a connecting plate is fixedly connected to the surface of the connecting rod.

[0012] Preferably, the rotating rod is fixedly connected to the output end of the second motor, and the two ends of the connecting rod are respectively connected to the rotating rod and the connecting plate, and the connecting plates are movable in five groups on the inner side of the feed hopper.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The operation of the first motor can drive the forward and reverse screws to rotate, so that the rack plate can move under the action of the forward and reverse screws and drive the gear to rotate, and then the baffle can move accordingly, so as to achieve the effect of adjusting the angle of the baffle. By adjusting the angle of the baffle, it is convenient to adjust the size of the gap between the baffles, and then the amount of projectile feed can be controlled, which can avoid the surface quality problems of the automobile valve body caused by excessive or insufficient projectiles, and is conducive to improving the flexibility of feeding and ensuring the quality of automobile valve body processing.

[0015] 2. Through the operation of the second motor, the rotating rod can be driven to rotate, and then the connecting rod can drive the connecting plate to rotate. The rotation of the connecting plate can stir the projectiles in the feed hopper, thereby avoiding the accumulation of projectiles in the feed hopper and causing the feed hopper to be blocked, so that the projectiles can stably enter the shot blasting machine, thereby ensuring the continuity of shot blasting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic front view of the structure of the present utility model;

[0017] Figure 2 This is a schematic side sectional view of the structure of the feed hopper and baffle of the utility model;

[0018] Figure 3 This is a schematic exploded side view of the structure of the baffle and rack plate of the utility model;

[0019] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0020] In the figure: 1. Shot blasting machine; 11. Feed hopper; 12. Shot blaster; 13. Crawler; 14. Collection box; 2. Fixed block; 21. Rotating rod; 22. Baffle; 23. Connecting block; 24. Forward and reverse screws; 25. First motor; 26. Rack plate; 27. Gear; 28. Limit rod; 3. Rotating rod; 31. Second motor; 32. Connecting rod; 33. Connecting plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 , an embodiment provided by the utility model:

[0023] The first motor 25 and the second motor 31 used in this application are products that can be directly purchased on the market. Their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be described here in detail.

[0024] A surface shot blasting device for an automobile valve body includes a machine body, which includes a shot blasting machine 1. A feed hopper 11 is fixedly connected to the inside of the shot blasting machine 1. A shot blaster 12 is provided at the bottom end of the feed hopper 11. A crawler 13 is provided on the inside of the shot blasting machine 1. A collection box 14 is provided on the inside of the shot blasting machine 1. The crawler 13 can be used to place the automobile valve body and make the automobile valve body roll evenly. Shots enter through the feed hopper 11 and are ejected through the shot blaster 12. The shots can be thrown onto the automobile valve body on the crawler 13, thereby achieving the purpose of cleaning the automobile valve body. The shots fall through the holes in the crawler 13 and can be collected by the collection box 14.

[0025] A quantity control mechanism is provided on the inner side of the feed hopper 11, and the quantity control mechanism includes a fixed block 2, which is fixedly connected to the surface of the feed hopper 11. A rotating rod 21 is movably connected to the inner side of the fixed block 2, and a baffle 22 is fixedly connected to the surface of the rotating rod 21. By setting the baffle 22, the feed amount of the projectile can be controlled, and surface quality problems caused by excessive or insufficient feeding of the projectile can be avoided.

[0026] Furthermore, the quantity control mechanism also includes a connecting block 23, which is fixedly connected to the surface of the feed hopper 11, and the inner side of the connecting block 23 is movably connected with a forward and reverse screw 24, and the surface of the connecting block 23 is fixedly installed with a first motor 25, and the surface of the forward and reverse screw 24 is threadedly connected with a rack plate 26, and the surface of the rotating rod 21 is fixedly connected with a gear 27, and the inner surface of the connecting block 23 is fixedly connected with a limit rod 28. Through the setting of the rack plate 26, when the rack plate 26 moves, the gear 27 can rotate under the action of the rack plate 26, and then the angle of the baffle 22 can be changed, and then the size of the gap between the baffles 22 can be adjusted, so as to achieve the effect of controlling the feeding of the projectiles and improve the flexibility of feeding.

[0027] Furthermore, the fixed blocks 2 are divided into four groups and fixedly connected to the feed hopper 11, two groups of fixed blocks 2 are correspondingly connected to the rotating rod 21, the baffle 22 is divided into two groups and moves on the inner side of the feed hopper 11, and the forward and reverse screws 24 are fixedly connected to the output end of the first motor 25. Through the setting of the forward and reverse screws 24, the rack plate 26 can be driven to move, and then the rack plate 26 can be driven to transmit the gear 27, which is convenient for adjusting the angle of the baffle 22.

[0028] Furthermore, the rack plate 26 is movably connected to the surface of the forward and reverse screws 24 in two groups, the gears 27 are correspondingly connected to the rotating rod 21 in two groups, and the rack plate 26 is movably connected to the limit rod 28. Through the setting of the limit rod 28, the rack plate 26 can be limited, which can prevent the rack plate 26 from being offset under the action of the forward and reverse screws 24, thereby facilitating the stable horizontal movement of the rack plate 26.

[0029] Furthermore, an anti-blocking mechanism is provided on the inner side of the feed hopper 11, and the anti-blocking mechanism includes a rotating rod 3, which is movably connected to the inner side of the feed hopper 11, and a second motor 31 is fixedly installed on the surface of the feed hopper 11, and a connecting rod 32 is fixedly connected to the surface of the rotating rod 3, and a connecting plate 33 is fixedly connected to the surface of the connecting rod 32. Through the setting of the connecting plate 33, the projectiles in the feed hopper 11 can be turned over, which can avoid the projectiles from being blocked in the feed hopper 11 and facilitate the stable falling of the projectiles.

[0030] Furthermore, the rotating rod 3 is fixedly connected to the output end of the second motor 31, and the two ends of the connecting rod 32 are respectively connected to the rotating rod 3 and the connecting plate 33. The connecting plates 33 are movable in five groups on the inner side of the feed hopper 11. Through the setting of the second motor 31, the operation of the second motor 31 can drive the rotating rod 3 to rotate, and then the connecting rod 32 can drive the connecting plate 33 to rotate accordingly, so that the connecting plate 33 can flip the projectiles in the feed hopper 11.

[0031] Working principle: When in use, the first motor 25 is electrically connected to an external power source, and the staff starts the first motor 25 by pressing the switch. The operation of the first motor 25 drives the forward and reverse screws 24 to rotate. The rack plate 26 is limited by the limit rod 28 and will move horizontally under the action of the forward and reverse screws 24, and the rack plate 26 will move on the surface of the limit rod 28. The gear 27 will rotate under the action of the rack plate 26. By the two sets of rack plates 26 approaching or moving away from each other, the gear 27 drives the rotating rod 21 to rotate accordingly, thereby adjusting the angle of the baffle 22, and achieving the effect of adjusting the size of the gap between the baffles 22;

[0032] The second motor 31 is electrically connected to an external power source. The staff starts the second motor 31 by pressing the switch. The operation of the second motor 31 drives the rotating rod 3 to rotate. The connecting rod 32 will rotate accordingly under the action of the rotating rod 3 and drive the connecting plate 33 to rotate. The rotation of the connecting plate 33 can stir the projectiles in the feed hopper 11, which can prevent the feed hopper 11 from being blocked.

[0033] The above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A surface shot blasting device for an automobile valve body, comprising a machine body, the machine body comprising a shot blasting machine (1), a feed hopper (11) being fixedly connected to the inner side of the shot blasting machine (1), a shot blasting wheel (12) being provided at the bottom end of the feed hopper (11), a crawler (13) being provided on the inner side of the shot blasting machine (1), and a collection box (14) being provided on the inner side of the shot blasting machine (1); It is characterized by: A quantity control mechanism is provided on the inner side of the feed hopper (11), and the quantity control mechanism comprises a fixed block (2), the fixed block (2) is fixedly connected to the surface of the feed hopper (11), a rotating rod (21) is movably connected to the inner side of the fixed block (2), and a baffle (22) is fixedly connected to the surface of the rotating rod (21).

2. The surface shot blasting device for automobile valve body according to claim 1, characterized in that: The control mechanism further comprises a connecting block (23), the connecting block (23) being fixedly connected to the surface of the feed hopper (11), the inner side of the connecting block (23) being movably connected to a forward and reverse screw (24), the surface of the connecting block (23) being fixedly mounted with a first motor (25), the surface of the forward and reverse screw (24) being threadedly connected to a rack plate (26), the surface of the rotating rod (21) being fixedly connected to a gear (27), and the inner surface of the connecting block (23) being fixedly connected to a limit rod (28).

3. The surface shot blasting device for automobile valve body according to claim 2, characterized in that: The fixed blocks (2) are in four groups and fixedly connected to the feed hopper (11); two groups of the fixed blocks (2) are correspondingly connected to the rotating rods (21); the baffles (22) are in two groups and move inside the feed hopper (11); and the forward and reverse screws (24) are fixedly connected to the output end of the first motor (25).

4. The surface shot blasting device for automobile valve body according to claim 2, characterized in that: The rack plates (26) are movably connected to the surfaces of the forward and reverse screw rods (24) in two groups, the gears (27) are correspondingly connected to the rotating rods (21) in two groups, and the rack plates (26) are movably connected to the limiting rods (28).

5. The surface shot blasting device for automobile valve body according to claim 1, characterized in that: An anti-blocking mechanism is provided on the inner side of the feed hopper (11), and the anti-blocking mechanism includes a rotating rod (3), the rotating rod (3) is movably connected to the inner side of the feed hopper (11), a second motor (31) is fixedly installed on the surface of the feed hopper (11), a connecting rod (32) is fixedly connected to the surface of the rotating rod (3), and a connecting plate (33) is fixedly connected to the surface of the connecting rod (32).

6. The surface shot blasting device for automobile valve body according to claim 5, characterized in that: The rotating rod (3) is fixedly connected to the output end of the second motor (31), and the two ends of the connecting rod (32) are respectively connected to the rotating rod (3) and the connecting plate (33), and the connecting plates (33) are movable in five groups on the inner side of the feed hopper (11).

Citation Information

Patent Citations

  • Shot blasting device for valve surface treatment

    CN215394656U