Reinforcing structure of formaldehyde-free laminated plywood

By introducing the structural design of connecting plates, plug-in plates, slots, mortises and tenons into formaldehyde-free film-faced plywood, and using glass fiber mesh and epoxy resin reinforcement layers, the stability problem of formaldehyde-free film-faced plywood at the splicing points is solved, its structural strength and stability are improved, and it has multiple functional enhancement effects.

CN223369599UActive Publication Date: 2025-09-23LINYI TENGHU WOOD IND CO LTD
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Patent Information

Application Number
CN202421946052.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-09-23
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The connection effect of formaldehyde-free film-coated plywood at the splicing is not ideal, and the simple structure leads to low strength. It is easy to loosen, crack or debond, which limits its application in high-load or complex environments.

Method used

The design of connecting plates, plug-in plates, slots, tongues and mortise and tenon fittings, combined with a reinforcement layer of glass fiber mesh and epoxy resin, enhances the stability of the base plate connection, and improves the overall performance through anti-benzene and anti-formaldehyde coating layers, sound insulation board layers and flame retardant board layers.

Benefits of technology

It improves the structural strength and stability of plywood, enhances its application ability in high-load or complex environments, and has formaldehyde purification, noise reduction, fire prevention and heat preservation effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The reinforcing structure comprises two base plates which are arranged adjacently, connecting plates are fixedly connected to the opposite sides of the two base plates, mortises are formed in the opposite sides of the two connecting plates, two mortises are symmetrically connected between the two mortises in an inserted mode, and the two mortises are connected with the two base plates in an inserted mode. Inserting plates are fixedly connected to the sides, opposite to the base plates, of the two connecting plates, and inserting grooves matched with the inserting plates in an inserting mode are formed in the opposite sides of the two base plates; the base plate comprises a bottom plate, a first reinforcing layer arranged on the top of the bottom plate and a second reinforcing layer covering the outer side of the bottom plate and the outer side of the first reinforcing layer. Through the structure, the stability of the joint between the base plates can be improved by arranging the connecting plates, the inserting plates, the inserting grooves, the mortises and the mortises, operation is easy, the structural strength and stability of the plywood can be improved, meanwhile, the first reinforcing layer and the second reinforcing layer are arranged for reinforcing the bottom plate, and the strength and stability of the plywood can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plywood, in particular to a reinforcement structure of formaldehyde-free film-coated plywood. Background Art

[0002] Plywood is a board made of multiple layers of wood or other materials glued together, with a uniform texture and excellent mechanical properties. This board is usually made by peeling wood into veneers or planing wood into veneers, and then gluing them together with adhesive.

[0003] Formaldehyde-free film-coated plywood excels in environmental performance, but in practice, its joints are less than ideal. Furthermore, due to its simple structure and low strength, the plywood is prone to loosening, cracking, and even debonding. This not only affects the aesthetics of the formaldehyde-free film-coated plywood, but more importantly, it can weaken its structural strength and stability, limiting its application in high-load or complex environments. Therefore, the present invention provides a reinforced structure for formaldehyde-free film-coated plywood to address the problems raised in the aforementioned background art. Utility Model Content

[0004] The purpose of the utility model is to provide a reinforcement structure of formaldehyde-free coated plywood. By arranging connecting plates, plug plates, slots, tongues and tenons, the stability of the connection between base plates can be improved. The operation is simple and it is beneficial to improve the structural strength and stability of the plywood. At the same time, the first reinforcement layer and the second reinforcement layer are arranged to strengthen the bottom plate, which can increase the strength and stability of the plywood.

[0005] To achieve the above-mentioned object, a reinforcement structure of formaldehyde-free film-coated plywood is provided, comprising two adjacently arranged base plates, each of which is fixedly connected to a connecting plate on one side facing the other, each of which has a mortise and tenon groove formed inside the two connecting plates on the opposite side thereof, two mortises being symmetrically inserted between the two mortise and tenon grooves, and each of which is fixedly connected to an inserting plate on the opposite side of the two connecting plates from the base plates, each of which has a slot formed inside the opposite side thereof for inserting with the inserting plate;

[0006] The substrate comprises a bottom plate, a first reinforcement layer arranged on the top of the bottom plate, and a second reinforcement layer covering the outside of the bottom plate and the first reinforcement layer.

[0007] According to the reinforced structure of the formaldehyde-free film-faced plywood, the bottom plate and the outer side of the first reinforcement layer and the inner side of the second reinforcement layer are further provided with an anti-benzene and anti-formaldehyde coating layer.

[0008] According to the reinforcement structure of the formaldehyde-free film-faced plywood, the first reinforcement layer is provided as a glass fiber mesh.

[0009] According to the reinforced structure of the formaldehyde-free film-faced plywood, the second reinforcement layer is made of a mixture of glass fiber and epoxy resin.

[0010] According to the reinforced structure of the formaldehyde-free film-coated plywood, a sound insulation board layer is provided inside the anti-benzene and anti-formaldehyde coating layer and on top of the first reinforcement layer.

[0011] According to the reinforced structure of the formaldehyde-free film-coated plywood, a flame-retardant board layer is provided inside the anti-benzene and anti-formaldehyde coating layer and on top of the sound insulation board layer, and the flame-retardant board layer is configured as a rock wool board.

[0012] The utility model has the following beneficial effects:

[0013] 1. Compared with the prior art, the reinforced structure of the formaldehyde-free coated plywood can complete the connection between the substrates by moving the substrates so that the plug-in plates on the connecting plates are plugged into the corresponding slots when the substrates are spliced ​​and assembled. The two connecting plates fit together so that the mortise and tenon cooperate to form a square structure. The mortise and tenon are inserted into the inside of the mortise and tenon for cooperative connection, which can improve the stability of the connection between the connecting plates and the stability of the connection between the substrates. The operation is simple and is conducive to improving the structural strength and stability of the plywood.

[0014] 2. Compared with the existing technology, the reinforced structure of the formaldehyde-free film-coated plywood can increase the strength and stability of the plywood by setting the first reinforcement layer and the second reinforcement layer to strengthen the bottom plate, thereby improving the overall performance of the plywood.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the overall structure of a reinforcement structure of a formaldehyde-free film-coated plywood according to the present invention;

[0018] Figure 2 This is a schematic diagram of the explosion structure of a reinforced structure of a formaldehyde-free film-coated plywood according to the present invention;

[0019] Figure 3 The utility model is a schematic diagram of the composition structure of a base plate of a reinforced structure of formaldehyde-free film-coated plywood.

[0020] Legend:

[0021] 1. Baseboard; 2. Connecting plate; 3. Slot; 4. Insert plate; 5. Tongue and groove; 6. Mortise and tenon; 11. Bottom plate; 12. First reinforcement layer; 13. Sound insulation board layer; 14. Flame retardant board layer; 15. Anti-benzene and anti-formaldehyde coating layer; 16. Second reinforcement layer. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0023] Reference Figure 1-3 The embodiment of the present invention provides a reinforcement structure of formaldehyde-free coated plywood, which includes two adjacent base boards 1, the two base boards 1 are fixedly connected to a connecting plate 2 on the opposite sides thereof, and the two connecting plates 2 are provided with a mortise and tenon groove 5 inside the opposite sides thereof, and two mortises 6 are symmetrically inserted between the two mortise and tenon grooves 5, and the two connecting plates 2 are fixedly connected to an inserting plate 4 on the opposite sides thereof, and the two base boards 1 are provided with a slot 3 which is plugged into the inserting plate 4 inside the opposite sides thereof; the base board 1 includes a bottom plate 11, a first reinforcement layer 12 provided on the top of the bottom plate 11, and a second reinforcement layer 16 covering the outside of the bottom plate 11 and the first reinforcement layer 12. The first reinforcement layer 12 and the second reinforcement layer 16 are provided to reinforce the bottom plate 11, which can increase the strength and stability of the plywood, thereby improving the overall performance of the plywood. When the base plates 1 are spliced ​​and assembled, the base plates 1 are moved so that the plug-in plates 4 on the connecting plates 2 are plugged into the corresponding slots 3, and the connection between the base plates 1 is completed. The two connecting plates 2 are fitted together so that the mortise and tenon 5 cooperate to form a square structure. The mortise and tenon 6 is inserted into the inside of the mortise and tenon 5 for cooperative connection, which can improve the stability of the connection between the connecting plates 2 and the stability of the connection between the base plates 1. The operation is simple and is conducive to improving the structural strength and stability of the plywood.

[0024] An anti-benzene and anti-formaldehyde coating layer 15 is provided on the outside of the bottom plate 11 and the first reinforcement layer 12 and on the inside of the second reinforcement layer 16. Providing the anti-benzene and anti-formaldehyde coating layer 15 on the outside of the base plate 1 can purify formaldehyde well, thereby effectively degrading formaldehyde in the room.

[0025] The first reinforcing layer 12 is configured as a glass fiber mesh. The mesh structure made of glass fiber as a base material has high tensile strength, which can effectively prevent the board from cracking or deforming when subjected to tension, thereby helping to extend the service life of the plywood.

[0026] The second reinforcement layer 16 is made of a mixture of glass fiber and epoxy resin. The second reinforcement layer 16 formed by the uniform mixture of glass fiber and epoxy resin covers the surface of the substrate 1, which can greatly improve the structural strength of the plywood and help improve the load-bearing capacity and compressive performance of the plywood.

[0027] A sound insulation layer 13 is provided inside the anti-benzene and anti-formaldehyde coating layer 15 and on top of the first reinforcement layer 12. The sound insulation layer 13 can make the plywood have the characteristics of sound absorption and noise reduction, thereby improving the use effect of the plywood.

[0028] A flame retardant board layer 14 is provided on the inner side of the anti-benzene and anti-formaldehyde coating layer 15 and on the top of the sound insulation board layer 13. The flame retardant board layer 14 is set as a rock wool board. The flame retardant board layer 14 uses rock wool board as the main material and has good heat insulation and fire prevention characteristics to enhance the fire safety and thermal insulation effect of the plywood.

[0029] Working Principle: When the base plates 1 are assembled, the base plates 1 are moved so that the inserting plates 4 on the connecting plates 2 are plugged into the corresponding slots 3. This completes the connection between the base plates 1. The two connecting plates 2 fit together so that the mortise and tenon 5 cooperate to form a square structure. The mortise and tenon 6 is inserted into the mortise and tenon 5 to form a mating connection. This improves the stability of the connection between the connecting plates 2 and the stability of the connection between the base plates 1. The operation is simple and helps to improve the structural strength and stability of the plywood.

[0030] By providing the first reinforcement layer 12 and the second reinforcement layer 16 to reinforce the bottom plate 11 , the strength and stability of the plywood can be increased, thereby improving the overall performance of the plywood.

[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A reinforced structure of formaldehyde-free film-coated plywood, characterized in that: The invention comprises two adjacently arranged base plates (1), wherein a connecting plate (2) is fixedly connected to the opposite sides of the two base plates (1), a tongue and groove (5) is provided inside the opposite sides of the two connecting plates (2), two mortises (6) are symmetrically inserted between the two tongue and groove (5), and an inserting plate (4) is fixedly connected to the opposite sides of the two connecting plates (2) and the base plates (1), and a slot (3) for inserting with the inserting plate (4) is provided inside the opposite sides of the two base plates (1); The substrate (1) comprises a bottom plate (11), a first reinforcement layer (12) arranged on the top of the bottom plate (11), and a second reinforcement layer (16) covering the outside of the bottom plate (11) and the first reinforcement layer (12).

2. The reinforced structure of formaldehyde-free film-coated plywood according to claim 1, characterized in that: An anti-benzene and anti-formaldehyde coating layer (15) is further provided on the outside of the bottom plate (11) and the first reinforcement layer (12) and on the inside of the second reinforcement layer (16).

3. The reinforced structure of formaldehyde-free film-coated plywood according to claim 2, characterized in that: The first reinforcement layer (12) is configured as a glass fiber mesh.

4. The reinforced structure of formaldehyde-free film-coated plywood according to claim 3, characterized in that: The second reinforcement layer (16) is made of a mixture of glass fiber and epoxy resin.

5. The reinforced structure of formaldehyde-free film-coated plywood according to claim 4, characterized in that: A sound insulation board layer (13) is provided on the inner side of the anti-benzene and anti-formaldehyde coating layer (15) and on the top of the first reinforcement layer (12).

6. The reinforced structure of formaldehyde-free film-coated plywood according to claim 5, characterized in that: A flame retardant board layer (14) is provided on the inner side of the anti-benzene and anti-formaldehyde coating layer (15) and on the top of the sound insulation board layer (13), and the flame retardant board layer (14) is configured as a rock wool board.