Surface treatment equipment for production of automobile interior trim panel

The design of the driving mechanism to drive the tilting of the discharge rack and the guide rack solves the problem of inconvenient and unsmooth discharge of the plasma surface treatment device for automobile interior panels, realizes convenient and smooth discharge, and improves production efficiency.

CN223370089UActive Publication Date: 2025-09-23ANHUI DALI AUTOMOTIVE INTERIOR TECH CO LTD
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Patent Information

Application Number
CN202422725170.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-23
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing plasma surface treatment devices for automobile interior panels have problems of inconvenience and poor discharge during material discharge.

Method used

A surface treatment equipment for the production of automotive interior panels was designed. A driving mechanism was used to drive the tilting of the discharge rack. Combined with the guide rack and the receiving box, the automatic sliding discharge of the interior panels was achieved, and the tilt angle could be adjusted to ensure smoothness.

Benefits of technology

It realizes the convenience and smoothness of the discharge operation, reduces the space occupation, facilitates the installation and removal of the material receiving box, and improves the production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223370089U_ABST
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Abstract

The surface treatment equipment comprises a base, a shell with an opening in the front side is installed on the upper side of the base, a transverse sliding table is fixed to the upper surface of the base, a longitudinal sliding table is fixed to the upper surface of the transverse sliding table, and a workbench is fixed to the upper side of the longitudinal sliding table; a plasma generator is fixed to the top of the inner side of the shell. When the interior trim panels are discharged, the driving mechanism drives the discharging frame to rotate and incline to discharge the interior trim panels in a sliding mode, the whole workbench 4 does not need to be driven to rotate and incline, and discharging operation is more convenient. The discharging frame is driven by the driving mechanism to rotate, adjustment of any inclination angle can be carried out according to the actual discharging condition, and therefore discharging smoothness is better guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, in particular to surface treatment equipment for automobile interior trim panel production. Background Art

[0002] Automobile interior panels are an important part of automobile accessories. They determine the aesthetics of the interior of the car. During production, automobile interior panels need to be surface treated. Plasma surface treatment of automobile interior panels is also widely used as a method of surface treatment.

[0003] Chinese patent publication number CN221274405U discloses a plasma surface treatment device for automotive interior materials, relating to the field of plasma surface treatment technology. The device aims to address the problem that, when removing existing automotive interior panels from plasma surface treatment, personnel often manually remove them. This creates a height difference between the panels and the display rack, making them susceptible to collision with the plasma generator and causing damage. The frame comprises a control base disposed within the frame, a support platform disposed at the upper end of the control base, a longitudinal movement assembly disposed at the upper end of the support platform, a transverse movement mechanism disposed at the upper end of the longitudinal movement assembly, a display rack disposed at the upper end of the transverse movement mechanism, and a plasma generator disposed above the display rack. The device also includes a ball screw guide rail disposed within the transverse movement mechanism and the longitudinal movement assembly, a screw moving seat disposed outside the ball screw guide rail, and a connecting frame disposed on one side of the screw moving seat.

[0004] The above-mentioned plasma surface treatment device for automobile interior materials drives the display rack to tilt so that the interior panels slide outward, thereby eliminating the need for manual material removal. However, this discharge method requires the entire display rack to be lifted up, which makes the discharge operation somewhat inconvenient. Moreover, due to the limited space between the longitudinal moving component and the display rack, the electric push rod is limited in pushing the display rack to tilt at a limited angle, resulting in poor discharge. Utility Model Content

[0005] In order to solve the inconvenience and poor discharge of the discharge operation of the plasma surface treatment device for automobile interior materials, the present application provides a surface treatment device for automobile interior panel production, which adopts the following technical solution:

[0006] A surface treatment device for producing automotive interior panels comprises a base, a housing with an open front side mounted on the upper side of the base, a transverse slide fixed to the upper surface of the base, a longitudinal slide fixed to the upper surface of the transverse slide, a workbench fixed to the upper side of the longitudinal slide, and a plasma generator fixed to the inner top of the housing;

[0007] A discharge rack is rotatably mounted on the workbench, and the rear side of the discharge rack is rotatably mounted on the workbench. A driving mechanism for driving the front side of the discharge rack to lift and tilt is fixed on the rear side of the workbench. The discharge rack is hidden under the upper surface of the workbench in a horizontal state. A discharge port is provided on the rear side of the shell, and a material guide rack is fixed at a position on the rear side of the shell corresponding to the discharge port, and a material receiving box is fixed at the rear end of the material guide rack.

[0008] Optionally, the discharge rack includes a transverse fixed rod, a plurality of forward-extending insertion rods are fixed on the front side of the fixed rod, and rotating shafts are fixed on both left and right ends of the fixed rod.

[0009] Optionally, a storage groove for storing and hiding the insertion rod is provided on the upper surface of the workbench, and a rotating bracket is fixed to the rear side of the workbench near the left and right ends, and one end of the rotating shaft passes through the rotating bracket and is connected to the driving mechanism.

[0010] Optionally, the driving mechanism includes a motor fixed on the workbench and a rotating gear fixedly sleeved on the rotating shaft, and a driving gear meshing with the rotating gear is fixed on the output shaft of the motor.

[0011] Optionally, the material guide rack includes a material guide plate inclined at the rear lower portion, an L-shaped support plate is fixed to the lower side of the material guide plate, and a plurality of hooks are fixed to the rear side of the material guide plate.

[0012] Optionally, handles are fixed on both left and right ends of the material receiving box, and a hanging opening for cooperating with a hook is opened on the front side of the material receiving box.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] First, when discharging the interior panels, the discharging rack is driven by the driving mechanism to rotate and tilt to slide the interior panels out, without driving the entire workbench 4 to rotate and tilt, and the discharging operation is more convenient;

[0015] Secondly, the discharge rack rotates under the drive of the driving mechanism and can be adjusted to any tilt angle according to the actual discharge situation, so as to better ensure the smoothness of discharge;

[0016] In addition, the storage groove on the upper surface of the workbench can store the rods in a horizontal state without taking up space.

[0017] Finally, the material receiving box is hung on the hook using the hanging port to facilitate the installation and removal of the material receiving box, thereby facilitating the next step of centralized processing of the received interior panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a three-dimensional diagram of a surface treatment device for producing automobile interior trim panels shown in the present utility model;

[0020] Figure 2 This is a schematic diagram of the coordinated state of a workbench and a material arrangement rack of a surface treatment equipment for producing automobile interior panels shown in the utility model;

[0021] Figure 3 This is a schematic diagram of a material arrangement frame of a surface treatment equipment for producing automobile interior trim panels shown in the present invention;

[0022] Figure 4 This is a schematic diagram of a workbench of a surface treatment device for producing automobile interior trim panels shown in the present utility model;

[0023] Figure 5 This is a schematic diagram of a driving mechanism of a surface treatment device for producing automobile interior trim panels shown in the present utility model;

[0024] Figure 6 This is a schematic diagram of a material guide rack of a surface treatment device for producing automobile interior trim panels shown in the present utility model;

[0025] Figure 7 The utility model is a schematic diagram of a material receiving box of a surface treatment device for producing automobile interior trim panels.

[0026] In the figure: 1. Base; 2. Housing; 3. Horizontal slide; 4. Workbench; 41. Storage slot; 42. Rotating bracket; 5. Ion generator; 6. Material receiving box; 61. Handle; 62. Hanging port; 7. Discharge port; 8. Longitudinal slide; 9. Discharge rack; 91. Insert rod; 92. Fixed rod; 93. Rotating shaft; 10. Driving mechanism; 101. Motor; 102. Driving gear; 103. Rotating gear; 11. Material guide rack; 111. Material guide plate; 112. Hook; 113. Support plate. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the present invention.

[0028] Please refer to the Figure 1 As shown, a surface treatment device for producing automobile interior panels includes a base 1. A housing 2 with an opening at the front is mounted on the upper side of the base 1. A transverse slide 3 is fixed to the upper surface of the base 1. A longitudinal slide 8 is fixed to the upper surface of the transverse slide 3. A workbench 4 is fixed to the upper side of the longitudinal slide 8. A plasma generator 5 is fixed to the inner top of the housing 2. The plasma generator 5 treats the surface of the interior panel, while the transverse slide 3 and the longitudinal slide 8 continuously adjust the position of the interior panel to achieve comprehensive treatment of the interior panel.

[0029] Please refer to the Figure 2 As shown, a discharge rack 9 is rotatably mounted on the workbench 4, and the rear side of the discharge rack 9 is rotatably mounted on the workbench 4. A driving mechanism 10 is fixed to the rear side of the workbench 4 for driving the front side of the discharge rack 9 to lift and tilt. The discharge rack 9 is hidden under the upper surface of the workbench 4 in a horizontal state. A discharge port 7 is provided on the rear side of the shell 2, and a guide rack 11 is fixed at a position corresponding to the discharge port 7 on the rear side of the shell 2. A receiving box 6 is fixed to the rear end of the guide rack 11. When discharging the interior trim panel, the discharge rack 9 is driven by the driving mechanism 10 to rotate and tilt to slide and discharge the interior trim panel. There is no need to drive the entire workbench 4 to rotate and tilt, and the discharging operation is more convenient. At the same time, the discharge rack 9 rotates under the drive of the driving mechanism 10, and can be adjusted to any tilt angle according to the actual discharging situation, thereby better ensuring the smoothness of the discharging.

[0030] Please refer to the Figure 3 As shown, the discharge rack 9 includes a horizontal fixed rod 92, and a plurality of forward-extending insertion rods 91 are fixed on the front side of the fixed rod 92, and a rotating shaft 93 is fixed on both the left and right ends of the fixed rod 92. The rotating shaft 93 drives the fixed rod 92 to rotate, and the rotation of the fixed rod 92 drives the insertion rod 91 to rotate and tilt, thereby lifting the interior panel on the workbench 4 and tilting it to guide the material outward.

[0031] Please refer to the Figure 4As shown, the upper surface of the workbench 4 is provided with a storage groove 41 for storing and hiding the insertion rod 91. When the insertion rod 91 is in a horizontal state, it is just stored in the storage groove 41 so as not to occupy space.

[0032] A rotating bracket 42 is fixed on the rear side of the workbench 4 near the left and right ends. One end of the rotating shaft 93 passes through the rotating bracket 42 and is connected to the driving mechanism 10. The workbench 4 uses the rotating bracket 42 to rotate and install the discharge rack 9, and uses the driving mechanism 10 to drive the discharge rack 9 to rotate and tilt.

[0033] Please refer to the Figure 5 As shown, the driving mechanism 10 includes a motor 101 fixed on the workbench 4 and a rotating gear 103 fixedly mounted on the rotating shaft 93. A driving gear 102 engaged with the rotating gear 103 is fixed on the output shaft of the motor 101. The motor 101 drives the driving gear 102 to rotate, and the driving gear 102 drives the rotating gear 103 to rotate, thereby driving the rotating shaft 93 to rotate.

[0034] Please refer to the Figure 6 As shown, the guide rack 11 includes a guide plate 111 inclined at the rear bottom, and the guide plate 111 is used for sliding and guiding the interior trim panels when discharging them outwards;

[0035] An L-shaped support plate 113 is fixed to the lower side of the guide plate 111. The L-shaped support plate 113 is fixed to the housing 2 with screws to install and fix the guide plate 111.

[0036] A plurality of hooks 112 are fixed to the rear side of the material guide plate 111 , and the material guide plate 111 uses the hooks 112 to hang the docking material box 6 , thereby facilitating the installation and use of the docking material box 6 .

[0037] Please refer to the Figure 7 As shown, handles 61 are fixed on both ends of the receiving box 6 to facilitate the transportation and lifting of the receiving box 6;

[0038] The front side of the material receiving box 6 is provided with a hanging opening 62 that cooperates with the hook 112 . The material receiving box 6 is hung on the hook 112 by the hanging opening 62 , so as to facilitate the installation and removal of the material receiving box 6 .

[0039] Working principle: When performing surface treatment on the interior panel, the interior panel is placed on the workbench 4. At this time, the plasma generator 5 treats the surface of the interior panel, while the horizontal slide 3 and the longitudinal slide 8 continuously adjust the position of the interior panel to complete the comprehensive treatment;

[0040] When discharging the surface-treated interior panels, the transverse slide 3 and the longitudinal slide 8 are used to drive the workbench 4 to align with the discharge port 7 and move it backward close to the discharge port. At this time, the driving mechanism 10 drives the rotating shaft 93 to drive the fixed rod 92 to rotate. The rotation of the fixed rod 92 drives the insertion rod 91 to rotate and tilt, thereby lifting the interior panels on the workbench 4 and guiding them outward. The interior panels that have fallen down slide into the receiving box 6 through the guide plate 111 for collection;

[0041] When the driving mechanism 10 drives the rotating shaft 93 to rotate, the motor 101 drives the driving gear 102 to rotate, and the driving gear 102 drives the rotating gear 103 to rotate, thereby driving the rotating shaft 93 to rotate.

[0042] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A surface treatment device for producing automobile interior panels, comprising a base (1), characterized in that: A housing (2) with an opening at the front side is installed on the upper side of the base (1), and a transverse slide (3) is fixed on the upper surface of the base (1), a longitudinal slide (8) is fixed on the upper surface of the transverse slide (3), and a workbench (4) is fixed on the upper side of the longitudinal slide (8), and a plasma generator (5) is fixed on the inner top of the housing (2); A discharge rack (9) is rotatably mounted on the workbench (4), and the rear side of the discharge rack (9) is rotatably mounted on the workbench (4). A driving mechanism (10) for driving the front side of the discharge rack (9) to lift and tilt is fixed to the rear side of the workbench (4). The discharge rack (9) is hidden under the upper surface of the workbench (4) in a horizontal state. A discharge port (7) is provided on the rear side of the shell (2), and a guide rack (11) is fixed on the rear side of the shell (2) at a position corresponding to the discharge port (7). A receiving box (6) is fixed to the rear end of the guide rack (11).

2. The surface treatment equipment for producing automobile interior panels according to claim 1, characterized in that: The discharge rack (9) comprises a transverse fixed rod (92), a plurality of forward-extending insertion rods (91) are fixed on the front side of the fixed rod (92), and a rotating shaft (93) is fixed on both the left and right ends of the fixed rod (92).

3. The surface treatment equipment for producing automobile interior panels according to claim 2, characterized in that: The upper surface of the workbench (4) is provided with a storage groove (41) for storing and hiding the insertion rod (91), and a rotating bracket (42) is fixed to the rear side of the workbench (4) near the left and right ends, and one end of the rotating shaft (93) passes through the rotating bracket (42) and is connected to the driving mechanism (10).

4. The surface treatment equipment for producing automobile interior panels according to claim 3, characterized in that: The driving mechanism (10) comprises a motor (101) fixed on the workbench (4) and a rotating gear (103) fixedly sleeved on the rotating shaft (93); a driving gear (102) meshing with the rotating gear (103) is fixed on the output shaft of the motor (101).

5. The surface treatment equipment for producing automobile interior panels according to claim 1, characterized in that: The material guide rack (11) comprises a material guide plate (111) tilted at the rear lower side, an L-shaped support plate (113) being fixed to the lower side of the material guide plate (111), and a plurality of hooks (112) being fixed to the rear side of the material guide plate (111).

6. The surface treatment equipment for producing automobile interior panels according to claim 5, characterized in that: Handles (61) are fixed to both left and right ends of the material receiving box (6), and a hanging opening (62) is provided on the front side of the material receiving box (6) to cooperate with the hook (112).

Citation Information

Patent Citations

  • Plasma surface treatment device for automotive interior material

    CN221274405U