High-capacity injection welding cover heating sheet heating device

The design of segmented heating of single plate and cooling water tank solves the problem of unstable temperature in the welding cover heating device, ensures welding quality and production continuity, and avoids deformation of the heating plate.

CN223370132UActive Publication Date: 2025-09-23HUNAN KELUN PHARMA
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Patent Information

Application Number
CN202422788216.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-23
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The temperature of the heating plate in the existing welding cover heating device is unstable, which leads to welding quality problems. Moreover, the heating plate is prone to deformation over a long period of time, affecting production progress.

Method used

Several heating plates are set up in sections, and the power supply is connected to the copper plate to control the heating plates to heat in batches. They are used alternately to avoid temperature fluctuations, and the cooling water tank is used for cooling.

Benefits of technology

The stability of the heating temperature is achieved, welding quality problems and deformation of the heating plate are avoided, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heating devices, in particular to a high-capacity injection welding cover heating plate heating device which comprises a power supply connecting copper plate and a second heating plate. The second heating plate comprises a plurality of heating single plates which are arranged at intervals; and the power supply connecting copper plate is electrically connected with the heating single plates and is used for controlling the heating single plates to heat respectively. According to the utility model, a single integral heating plate is replaced by the plurality of heating single plates which are arranged at intervals in sections, the plurality of heating single plates are respectively heated by connecting the power supply with the copper plate, then the heating single plates are heated in batches, and after a batch of heating single plates work for a period of time, heating is stopped before temperature fluctuation possibly occurs, so that the heating efficiency is improved. And welding is completed through alternate heating of the multiple batches of heating single plates, temperature fluctuation is reasonably avoided, and shutdown of the device is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating devices, in particular to a heating device for a large-capacity injection welding cover heating plate. Background Art

[0002] The cap welding process involves a filled infusion bottle passing through a transition dial, where the lower capping fingers grip the bottle and the upper capping fingers grip the combined cap. The bottle then enters the cap welding heating device, where the bottle mouth and the combined cap are heated during transport. Finally, the cap welding cam presses and welds the bottle mouth and combined cap together. The finished capped product is then sent to the next process.

[0003] like Figure 1 In the conventional cap welding process, the first heating plate 4 is connected to the copper plate 3 via a power supply to control the heating temperature. The first heating plate 4 is a single integral heating plate. In the cap welding process, unstable heat output is prone to occur during the heating process. That is, when the heating plate reaches the set temperature, it is difficult to maintain a constant temperature for a long time. After a certain period of time, the temperature of the heating plate will fluctuate. When the temperature is high, the infusion bottle may be overheated and the cap may be over-burned. When the temperature is low, the infusion bottle may be poorly welded. In addition, the conventional heating plate is a one-piece structure. If heated for a long time, the heating plate may deform. These problems will cause certain quality risks to the product. Utility Model Content

[0004] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a large-capacity injection welding cover heating plate heating device, so as to solve the problem in the prior art that welding is carried out for a long time through the heating plate, and when the temperature of the heating plate fluctuates, it will affect the welding quality, and the device needs to be shut down to cool down, affecting the production progress.

[0005] A large-capacity injection welding cover heating plate heating device includes a power supply connecting copper plate and a second heating plate; the second heating plate includes a plurality of heating single plates arranged at intervals; the power supply connecting copper plate is electrically connected to the heating single plates, and is used to control the heating single plates to heat them separately.

[0006] Furthermore, the heating device includes a cooling water tank; the cooling water tank is arranged horizontally, and the top and bottom surfaces of the cooling water tank are respectively provided with first insulating plates; the second heating plate is provided on a side of the first insulating plate away from the cooling water tank.

[0007] Furthermore, a second insulating plate is provided on a side of the second heating plate facing away from the first insulating plate.

[0008] Furthermore, a cover plate is provided on a side of the second insulating plate facing away from the second insulating plate, and the cover plates on the upper side and the lower side of the cooling water tank are connected by bolts.

[0009] Furthermore, a connecting plate is provided on a side of the second heating plate facing away from the first insulating plate; and two adjacent heating plates are connected via the connecting plate.

[0010] Furthermore, the connecting plates on the upper and lower sides of the cooling water tank are connected by bolts.

[0011] Furthermore, the heating plate is provided with holes for installing bolts.

[0012] Beneficial effect: The utility model replaces a single integral heating plate with several heating plates arranged at intervals in segments, and heats the several heating plates separately through a power supply connected to a copper plate, thereby heating the heating plates in batches. After a batch of heating plates has worked for a period of time, the heating is stopped before temperature fluctuations may occur, and another batch of heating plates is heated. The welding is completed by alternating heating of multiple batches of heating plates, which reasonably avoids temperature fluctuations and prevents device shutdown. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the specification. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a structural diagram of the prior art;

[0015] Figure 2 This is a schematic structural diagram of Example 1 of the present utility model;

[0016] Figure 3 This is a schematic structural diagram of the heating single piece in Example 1 of the present utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the heating plate in Example 1 of the present utility model;

[0018] Figure 5 This is a schematic diagram of the heating plate structure in Example 2 of the present utility model.

[0019] In the figure: 1. Cooling water tank; 2. First insulating plate; 3. Power supply connection copper plate; 4. First heating plate; 5. Second heating plate; 501. Heating plate; 502. Connecting plate; 6. Second insulating plate; 7. Cover plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. For ease of explanation, the terms "vertical", "horizontal", "left", "right", "up", "down", "inside", "outside", "bottom", etc. used in this specification to indicate directions or positional relationships are based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present application.

[0021] It should be noted that the embodiments of the present invention and the features involved in the embodiments can be combined with each other without conflict. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention. Example

[0022] like Figure 2-Figure 4 The shown device is a large-capacity injection welding cover heating plate heating device, including a power supply connecting a copper plate and a second heating plate 5; the second heating plate 5 includes a plurality of heating plates 501 arranged at intervals, and the power supply connecting the copper plate and the heating plate 501 are electrically connected to control the heating plate 501 to heat in batches.

[0023] In this embodiment, the power supply connecting copper plate is the existing technology; the second heating plate 5 is divided into a number of heating plates 501 arranged at intervals, and the heating temperature of different heating plates 501 is controlled by the power supply connecting copper plate, so that the heating plates 501 can be heated in batches to complete the welding work; specifically, the power supply connecting copper plate controls a part of the heating plates 501 to be welded first, and after a certain period of welding, in order to avoid temperature fluctuations caused by long-term operation of the heating plates 501, this part of the heating plates 501 stops heating, and the other part of the heating plates 501 is heated, and then the two parts of the heating plates 501 are welded alternately to complete the welding work, avoiding the impact of device shutdown on production and avoiding the impact of temperature fluctuations on welding quality.

[0024] The heating device further includes a cooling water tank 1 , a first insulating plate 2 , a second insulating plate 6 and a first cover plate 7 .

[0025] The cooling water tank 1 is arranged horizontally, and a first insulating plate 2 is respectively provided on the top and bottom of the cooling water tank 1. A second heating plate 5 is provided on the side of the first insulating plate 2 facing away from the cooling water tank 1; a second insulating plate 6 is provided on the side of the second heating plate 5 facing away from the first insulating plate 2, and a cover plate 7 is provided on the side of the second insulating plate 6 facing away from the second heating plate 5.

[0026] In this embodiment, the device has a compact structure, making it easy to install and use. The cooling water tank 1 is provided to cool the device's heating plate. The upper and lower cover plates 7 of the cooling water tank 1 are connected securely and reliably via bolts. When the cover plates 7 are connected via bolts, holes (not shown) for mounting the bolts are provided on the heating plate 501. Example

[0027] like Figure 5 As shown, this embodiment differs from Example 1 in that the cooling water tank 1 is horizontally arranged, with first insulating plates 2 disposed at the top and bottom of the cooling water tank 1, respectively. A second heating plate 5 is disposed on the side of the first insulating plate 2 facing away from the cooling water tank 1. A connecting plate 502 is disposed on the side of the second heating plate 5 facing away from the first insulating plate 2, connecting two adjacent heating plates 501 via the connecting plate 502. The connecting plates 502 on the upper and lower sides of the cooling water tank 1 are connected by bolts. The second heating plate 5 includes several spaced heating plates 501. A power supply connection copper plate is connected to the heating plates 501 to control the heating plates 501 to heat in batches. When the connecting plates 502 are bolted, holes for mounting the bolts are provided on the heating plates 501 (not shown).

[0028] In this embodiment, the connecting plate 502 has a simple structure. Compared with the cover plate 7 in embodiment 1, the setting of the connecting plate 502 is used to facilitate alignment with the holes on the heating plate 501, making the installation of the entire device more convenient and quick.

[0029] Although preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they are aware of the basic inventive concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention. Clearly, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, to the extent such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to encompass such changes and modifications.

Claims

1. A large-capacity injection welding cover heating plate heating device, characterized in that: It includes a power supply connecting copper plate and a second heating plate; the second heating plate includes a plurality of heating single plates arranged at intervals; the power supply connecting copper plate is electrically connected to the heating single plates, and is used to control the heating single plates to heat them separately.

2. A large-capacity injection welding cover heating plate heating device according to claim 1, characterized in that: The heating device includes a cooling water tank; the cooling water tank is arranged horizontally, and the top and bottom surfaces of the cooling water tank are respectively provided with first insulating plates; the second heating plate is provided on a side of the first insulating plate facing away from the cooling water tank.

3. A large-capacity injection welding cover heating plate heating device according to claim 2, characterized in that: A second insulating plate is provided on a side of the second heating plate facing away from the first insulating plate.

4. A large-capacity injection welding cover heating plate heating device according to claim 3, characterized in that: A cover plate is provided on a side of the second insulating plate facing away from the second insulating plate, and the cover plates on the upper side and the lower side of the cooling water tank are connected by bolts.

5. A large-capacity injection welding cover heating plate heating device according to claim 2, characterized in that: A connecting plate is provided on the side of the second heating plate facing away from the first insulating plate; two adjacent heating plates are connected via the connecting plate.

6. A large-capacity injection welding cover heating plate heating device according to claim 5, characterized in that: The connecting plates on the upper side and the lower side of the cooling water tank are connected by bolts.

7. A large-capacity injection welding cover heating plate heating device according to claim 4 or 6, characterized in that: The heating plate is provided with holes for installing bolts.