Carbon fiber top cover bonding tool

Abstract

The utility model discloses a carbon fiber top cover bonding tool which comprises a machine frame, vacuum adsorption bases are arranged at the four corners of the machine frame, and a car top cover workpiece is adsorbed and fixed from the back face. A plurality of groups of quick pressing pliers are arranged on the side surface of the rack, a plurality of positioning blocks I are mounted on the quick pressing pliers, and each positioning block I corresponds to a limiting block on the car roof cover workpiece, so that the limiting blocks are positioned and bonded with the car roof cover workpiece; a plurality of second positioning blocks are arranged at the corners of the machine frame, and each second positioning block corresponds to a positioning column on the car roof cover part, so that the positioning columns and the car roof cover part are bonded in a positioning mode. The bonding tool is suitable for uninterrupted continuous operation of industrial production, and is simple, light and flexible to operate, low in requirement for the operation level of operators, simple and convenient to operate, capable of greatly reducing the labor intensity of the operators, simple and compact in overall structure, convenient to install and maintain, low in manufacturing cost, reliable in work and suitable for popularization and application. A bonding tool has general use requirements in the forming process of carbon fiber car roof cover type workpieces.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber part bonding tooling, in particular to a carbon fiber top cover bonding tooling. Background Art

[0002] The development of pure electric vehicles is booming. Due to the limitations of battery structure and performance, lightweighting is increasingly valued and favored by the pure electric vehicle industry. Carbon fiber composite materials are increasingly used in electric vehicles due to their light weight and high strength.

[0003] As an important component of automobiles, the research and application of carbon fiber structures for roof covers are becoming increasingly widespread. Currently, the bonding of carbon fiber roof cover parts with limit blocks and positioning columns is mostly done through automated or semi-automated methods, which results in complex tooling structures and high costs. Utility Model Content

[0004] The purpose of the utility model is to provide a carbon fiber roof bonding tool to solve the problems of complex structure and high cost of the existing carbon fiber roof bonding tool.

[0005] In order to solve the above technical problems, the utility model provides a carbon fiber roof bonding tool, which includes a frame as the main frame of the bonding tool, for placing the roof cover parts to be bonded;

[0006] The four corners of the frame are provided with vacuum adsorption bases to adsorb and fix the roof cover component from the back;

[0007] A plurality of quick-action pressing pliers are provided on the side of the frame, and a plurality of positioning blocks 1 are installed on the quick-action pressing pliers, each of the positioning blocks 1 corresponds to a limit block on the roof cover component, so that the limit block is positioned and bonded to the roof cover component;

[0008] A plurality of second positioning blocks are provided at the corners of the frame, and each second positioning block corresponds to a positioning post on the roof cover component, so that the positioning post is positioned and bonded to the roof cover component.

[0009] Preferably, the quick pressing pliers are fixedly mounted on the side of the frame, and a mounting plate is connected to the movable connecting rod of the quick pressing pliers, and a plurality of the positioning blocks are arranged at intervals along the length direction of the mounting plate, corresponding to the bonding positions of the limit blocks on the roof cover component.

[0010] Preferably, the second positioning block is fixedly connected to the frame via a locking bolt.

[0011] Preferably, a through pin hole is provided on the second positioning block for accommodating the positioning column; and each pin hole provided on the second positioning block corresponds to the bonding position of the positioning column on the roof cover component.

[0012] Preferably, the vacuum adsorption base is provided with four groups, which are arranged at the four corners of the frame to fix the roof cover component by vacuum adsorption.

[0013] Preferably, each group of the vacuum adsorption bases is equipped with a limit frame, and the position of the roof cover component on the frame is defined by the limit frame.

[0014] Preferably, the limiting frame is a right-angle frame, which is used to define the edge contour of the roof cover component.

[0015] Preferably, a plurality of support blocks are arranged in the middle of the frame to support the roof cover component from the back.

[0016] Preferably, the frame is provided with wheels and handles for moving the bonding tool.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The bonding tool of the present invention meets the requirements for bonding fiber composite material roof limit blocks and positioning columns, and is suitable for uninterrupted continuous operations in industrial production. Furthermore, the bonding tool is simple to operate, lightweight and flexible, and requires low operator skill. Its ease of operation significantly reduces the operator's labor intensity. The tool has a simple and compact overall structure, is easy to install and maintain, has low manufacturing costs, and operates reliably. Therefore, the bonding tool is widely used in the molding process of carbon fiber roof parts.

[0019] 2. The carbon fiber roof bonding tooling design features positioning block 1, which is easily operated using a quick-action press. Local design allows for confirmation of positioning block 1's placement, ensuring the block's positioning accuracy relative to the roof assembly. Positioning block 2 also features a pin hole to ensure the orientation of the positioning column, and a positioning pin to ensure its accuracy.

[0020] 3. The carbon fiber roof bonding tool is also designed with a vacuum adsorption base to ensure that the roof cover parts fit tightly, and the designed limit frame can ensure the accuracy of the placement of the roof cover parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of a vehicle roof cover component;

[0022] Figure 2 This is a structural schematic diagram of a vehicle roof cover provided by the present invention placed on a bonding tool from a first perspective;

[0023] Figure 3 This is a structural schematic diagram of the second perspective of the vehicle roof cover provided by the utility model being placed on the bonding tool;

[0024] Figure 4 This is a structural diagram of the carbon fiber top cover bonding tool provided by the utility model;

[0025] Figure 5 This is a schematic diagram of the connection between the quick pressing pliers and the positioning block 1 provided by the utility model;

[0026] Figure 6 This is a structural diagram of the positioning block 2 provided by the utility model from a first perspective;

[0027] Figure 7 This is a structural diagram of the second viewing angle of the positioning block provided by the present invention;

[0028] Figure 8 This is a schematic diagram of the connection between the vacuum adsorption base and the limiting frame provided by the utility model.

[0029] In the figure: 1. Frame; 2. Vacuum adsorption base; 3. Quick pressing clamp; 4. Positioning block 1; 5. Positioning block 2; 6. Mounting plate; 7. Locking bolt; 8. Pin hole; 9. Limit frame; 10. Support block; 100. Roof cover component; 200. Limit block; 300. Positioning column. DETAILED DESCRIPTION

[0030] The following is a further detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the drawings are greatly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0033] The utility model provides a carbon fiber roof bonding tool, please refer to Figure 1-4 , including a frame 1, which serves as the main frame of the bonding tool, for placing the roof cover component 100 to be bonded; vacuum adsorption bases 2 are provided at the four corners of the frame 1, which adsorb and fix the roof cover component 100 from the back; multiple sets of quick pressing clamps 3 are provided on the side of the frame 1, and multiple positioning blocks 4 are installed on the quick pressing clamps 3, each of the positioning blocks 4 corresponds to the limit blocks 200 on the roof cover component 100, so that the limit blocks 200 are positioned and bonded to the roof cover component 100; multiple positioning blocks 5 are provided at the corners of the frame 1, each of the positioning blocks 5 corresponds to the positioning posts 300 on the roof cover component 100, so that the positioning posts 300 are positioned and bonded to the roof cover component 100.

[0034] The bonding tool meets the bonding requirements of fiber composite material roof cover limit blocks and positioning columns, and is suitable for uninterrupted continuous operations in industrial production. The bonding tool is simple to operate, lightweight and flexible, and has low requirements on the operator's operating level. It is easy to operate and greatly reduces the operator's labor intensity. The overall structure of the tool is simple and compact, and the installation and maintenance are easy, the manufacturing cost is low, and the operation is reliable. The bonding tool is widely used in the molding process of carbon fiber roof cover parts.

[0035] Specifically, such as Figure 5 As shown, the quick pressing clamp 3 is fixedly mounted on the side of the frame 1, and a mounting plate 6 is connected to the movable connecting rod of the quick pressing clamp 3. A plurality of positioning blocks 4 are arranged at intervals along the length direction of the mounting plate 6, corresponding to the bonding positions of the limit blocks 200 on the roof cover component 100.

[0036] Specifically, such as Figure 6 and Figure 7 As shown, the positioning block 2 5 is fixedly connected to the frame 1 by a locking bolt 7; and a penetrating pin hole 8 is also provided on the positioning block 2 5 for placing the positioning column 300; and the pin hole 8 provided on each positioning block 2 5 corresponds to the bonding position of the positioning column 300 on the roof cover component 100.

[0037] The positioning block 1 4 designed in the carbon fiber roof bonding tooling is conveniently operated by the quick pressing clamp 3, and the local design is used to confirm whether the positioning block 1 4 is placed in place, ensuring the positioning accuracy of the limit block 200 relative to the roof cover component 100; at the same time, the designed positioning block 2 5 ensures the placement direction of the positioning column 300 through the pin hole 8, and ensures the placement accuracy of the positioning column 300 through the positioning pin.

[0038] Specifically, such as Figure 8 As shown, the vacuum adsorption base 2 is provided with four groups, which are arranged at the four corners of the frame 1 to fix the roof cover component 100 by vacuum adsorption, and each group of the vacuum adsorption base 2 is equipped with a limit frame 9, which defines the placement position of the roof cover component 100 on the frame 1.

[0039] Furthermore, the limiting frame 9 is a right-angle frame, which is used to define the edge contour of the roof cover component 100 .

[0040] In some embodiments, a plurality of support blocks 10 are arranged in the middle of the frame 1 to support the roof cover component 100 from the back; and wheels and handles are provided on the frame 1 to move the bonding tool.

[0041] The above description is only a description of the preferred embodiment of the present invention and does not limit the scope of the present invention. Any changes and modifications made by ordinary technicians in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.

Claims

1. A carbon fiber roof bonding tool, characterized in that: It includes a frame (1) serving as a main frame of the bonding tool, for placing the vehicle roof cover component (100) to be bonded; The frame (1) is provided with vacuum adsorption bases (2) at the four corners for adsorbing and fixing the roof cover component (100) from the back; The side of the frame (1) is provided with a plurality of quick pressing clamps (3), and a plurality of positioning blocks (4) are installed on the quick pressing clamps (3), each of the positioning blocks (4) corresponding to the limiting blocks (200) on the roof cover component (100), so that the limiting blocks (200) are positioned and bonded to the roof cover component (100); A plurality of positioning blocks (5) are provided at the corners of the frame (1), and each positioning block (5) corresponds to a positioning column (300) on the roof cover component (100), so that the positioning column (300) and the roof cover component (100) are positioned and bonded.

2. A carbon fiber roof bonding tool as claimed in claim 1, characterized in that: The quick pressing clamp (3) is fixedly mounted on the side of the frame (1), and a mounting plate (6) is connected to the movable connecting rod of the quick pressing clamp (3). A plurality of positioning blocks (4) are arranged at intervals along the length direction of the mounting plate (6), corresponding to the bonding positions of the limiting blocks (200) on the roof cover component (100).

3. The carbon fiber roof bonding tool according to claim 1, characterized in that: The second positioning block (5) is fixedly connected to the frame (1) via a locking bolt (7).

4. A carbon fiber roof bonding tool as claimed in claim 3, characterized in that: A through pin hole (8) is also provided on the second positioning block (5) for placing the positioning column (300); and each pin hole (8) provided on the second positioning block (5) corresponds to the bonding position of the positioning column (300) on the roof cover component (100).

5. The carbon fiber roof bonding tool according to claim 1, characterized in that: The vacuum adsorption base (2) is provided with four groups, which are arranged at the four corners of the frame (1) and fix the roof cover component (100) by vacuum adsorption.

6. The carbon fiber roof bonding tool according to claim 5, characterized in that: Each group of the vacuum adsorption bases (2) is equipped with a limit frame (9), and the placement position of the roof cover component (100) on the frame (1) is limited by the limit frame (9).

7. The carbon fiber roof bonding tool according to claim 6, characterized in that: The limiting frame (9) is a right-angle frame, used to define the edge profile of the roof cover component (100).

8. The carbon fiber roof bonding tool according to claim 1, characterized in that: A plurality of support blocks (10) are arranged in the middle of the frame (1) to support the roof cover component (100) from the back.

9. The carbon fiber roof bonding tool according to claim 1, characterized in that: The frame (1) is provided with wheels and a handle for moving the bonding tool.

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