Steel cover beam integral transferring and mounting system

The combination of self-propelled modular flatbed trucks and camel beam brackets with three-way jack technology solves the high equipment and site requirements of traditional steel cap beam construction, enables flexible transportation and precise installation of steel cap beams, and is suitable for a variety of construction sites.

CN223370713UActive Publication Date: 2025-09-23SHENZHEN EXPRESSWAY CONSTR DEV CO LTD +2
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Patent Information

Application Number
CN202422962383.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-23
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Traditional steel cap beam installation requires large equipment and sites, and is inflexible to transport, making it difficult to implement on soft foundations or low-grade bridge construction sites.

Method used

The use of self-propelled modular flatbed trucks (SPMTs) and camel beam supports, combined with three-way jacks, can achieve precise positioning of the steel cap beam, eliminating the need for on-site construction and large equipment, and is suitable for restricted sites.

Benefits of technology

It enables flexible transportation and precise installation of long and large steel cap beams, reduces construction time and equipment requirements, and is suitable for a variety of construction site conditions.

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Abstract

The utility model provides a steel cover beam integral transferring and installing system which comprises at least two moving trolleys, each moving trolley is provided with a camel beam support and a three-way jack, and a steel cover beam is arranged on the camel beam supports of the two moving trolleys in a spanning mode. And the three-way jack can act on the camel beam bracket and displace the camel beam bracket in three directions. According to the utility model, the movable trolley-camel beam bracket is adopted as movable transportation and landing equipment, the long and large steel cover beam is hoisted to the movable trolley and the camel beam bracket at one time outside a construction site, enters a road by carrying the steel cover beam and then runs to a pier position, and the beam is dropped in place by utilizing a three-way jack of the camel beam bracket; the three-way jack arranged on the camel beam support can move the steel cover beam in the front-back direction, the left-right direction, the up-down direction, fine adjustment in place is achieved, the work of on-site erection construction is omitted, the method is completely different from traditional pushing, sliding and direct hoisting construction, a large number of steel pipe supports do not need to be erected, and large hoisting equipment is not needed; the device is especially suitable for transportation and installation construction of long and large steel cover beams under the condition that construction sites are limited.
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Description

Technical Field

[0001] The present application relates to the field of bridge engineering technology, and in particular to a system for the overall transportation and installation of a steel cap beam. Background Art

[0002] Traditional steel cap beams are often installed by horizontal jacking, longitudinal sliding, or bracket method of segmented lifting. This requires the erection of a large number of steel pipe brackets, a larger site, a large amount of materials, and a long construction time. In addition, due to the heavy weight of the steel cap beam, traditional lifting construction requires a larger crane, which has high requirements for the bearing capacity of the foundation. If the construction site is a soft foundation or a low-grade bridge, the conditions for lifting construction are not met. In addition, due to the heavy weight and large size of the steel cap beam, its transportation also poses a major problem. It has high requirements for the bearing capacity of the road surface. The traditional method of transportation is to use conventional flatbed trucks, but the steering of the flatbed trucks is relatively rigid and not flexible enough, making transportation on the road very troublesome. It is also difficult for conventional flatbed trucks to adjust the lifting direction and angle in the lifting site.

[0003] In view of the above problems, the present invention provides a new technical solution. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a system for transporting and installing an integral steel cap beam. The technical solutions adopted include:

[0005] A steel cap beam overall transportation and installation system includes at least two mobile trolleys, on which a camel beam bracket and a three-way jack are provided. The steel cap beam is straddled on the camel beam brackets of the two mobile trolleys, and the three-way jack can act on the camel beam bracket and shift the camel beam bracket in three directions.

[0006] According to an embodiment of the present invention, a system for transporting and installing an integral steel cap beam is provided, wherein the movable vehicle is a self-propelled modular flatbed vehicle.

[0007] According to an embodiment of the present invention, a steel cap beam integral transportation and installation system is provided, wherein the mobile trolley includes a load-bearing carriage, a plurality of sets of running wheels are provided below the load-bearing carriage, and a power motor is provided on the load-bearing carriage.

[0008] According to an embodiment of the utility model, a system for transporting and installing an integral steel cap beam is provided on the camel beam bracket, and the steel cap beam and the camel beam bracket are connected via the ball head connector.

[0009] According to an embodiment of the present invention, a steel cap beam integral transportation and installation system is provided, wherein the camel beam support is a steel pipe support structure, which includes a square support and a side support support arranged on the side of the square support.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] The utility model adopts a mobile trolley-camel beam bracket as a mobile transportation and unloading equipment, and hoists the long and large steel cap beam onto the mobile trolley and camel beam bracket outside the construction site at one time, carries the steel cap beam into the road, and then drives to the pier position, and uses the three-way jack of the camel beam bracket to drop the beam into place. The three-way jack set on the camel beam bracket can shift the steel cap beam in three directions of front, back, left, right, up and down, and realize fine adjustment into position, eliminating the work of on-site construction. It is completely different from traditional jacking, sliding and direct hoisting construction, does not require a large number of steel pipe brackets, and does not require large-scale hoisting equipment. It is particularly suitable for the transportation and installation of long and large steel cap beams under limited construction site conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0013] Figure 1 This is a schematic diagram of the structure of the embodiment of the utility model Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the structure of the embodiment of the utility model Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the overall transportation and installation steps of the steel cap beam according to the embodiment of the utility model. Figure 1 ;

[0016] Figure 4 This is a schematic diagram of the overall transportation and installation steps of the steel cap beam according to the embodiment of the utility model. Figure 2 ;

[0017] Figure 5 This is a schematic diagram of the overall transportation and installation steps of the steel cap beam according to the embodiment of the utility model. Figure 3 ;

[0018] Figure 6 This is a schematic diagram of the overall transportation and installation structure of the steel cap beam in the embodiment of the utility model. Figure 1 ;

[0019] Figure 7 This is a schematic diagram of the overall transportation and installation structure of the steel cap beam in the embodiment of the utility model. Figure 2 .

[0020] Description of main component symbols:

[0021] 10. Mobile trolley; 11. Load-bearing carriage; 12. Travel wheels; 13. Power motor; 20. Camel beam bracket; 30. Three-way jack; 40. Steel cap beam; 41. Pier; 50. Ball head connector; 60. Pier support. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0023] In the description of this utility model, "above," "below," and "within" are understood to be exclusive of the number indicated, while "above," "below," and "within" are understood to be inclusive of the number indicated. The use of "first" and "second" is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, or implicitly specifying the number or order of the technical features indicated.

[0024] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0025] In this utility model, unless otherwise expressly defined, terms such as "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to direct connection or indirect connection through an intermediate medium; fixed connection or detachable connection or integral molding; mechanical connection; internal communication between two components or interaction between two components. Those skilled in the art can reasonably determine the specific meanings of these terms in this utility model based on the specific content of the technical solution.

[0026] The utility model provides a system for transporting and installing the entire steel cap beam. Figure 1 、 2 As shown, it includes at least two mobile carts 10, which are self-propelled modular flatbed carts (SPMTs). Camel beam brackets 20 and three-way jacks 30 are provided on the mobile carts 10. Steel cap beams 40 are spanned on the camel beam brackets 20 of the two mobile carts 10. The three-way jacks 30 can act on the camel beam brackets 20 and shift the camel beam brackets 20 in three directions.

[0027] The utility model adopts a mobile trolley - camel beam bracket 20 as a mobile transportation and unloading equipment, and hoistes the long and large steel cap beam 40 onto the mobile trolley 10 and the camel beam bracket 20 at one time outside the construction site. The steel cap beam 40 is carried into the road and then driven to the pier position. The three-way jack 30 provided on the camel beam bracket 20 is used to drop the beam into place. The three-way jack 30 provided on the camel beam bracket 20 can shift the steel cap beam 40 in three directions of front, back, left, right, up and down to achieve fine adjustment and eliminate the work of on-site construction. It is completely different from traditional jacking, sliding and direct hoisting construction. It does not require a large number of steel pipe brackets and does not require large-scale hoisting equipment. It is particularly suitable for the transportation and installation of long and large steel cap beams 40 under limited construction site conditions.

[0028] Refer to the attached Figure 1-7 , the specific construction steps are as follows:

[0029] 1. Use SPMT mobile trolley 10 for transportation and translation;

[0030] 2. Construct a camel beam support 20 system on the mobile trolley 10;

[0031] 3. Hoist the steel cap beam 40 onto the camel beam bracket 20. The camel beam bracket 20 is supported on the position of the steel cap beam 40 pier 41. It is necessary to pad the part of the variable cross-section line of the pier 41 to make it stable with the camel beam bracket 20 (such as Figure 1 、 2 shown);

[0032] 4. Use the mobile trolley 10 and the camel beam support 20 to carry the steel cap beam 40 to the front of the pier (such as Figure 3 shown);

[0033] 5. Use the three-way jack 30 to raise the camel beam support 20, and move the pier 41 of the steel cap beam 40 over the pier support 60. Use the flexible steering mode of the SPMT mobile trolley 10 and the multi-directional displacement of the three-way jack 30 to position the pier 41 (such as Figure 4 shown);

[0034] 6. Use the three-way jack 30 to lower the camel beam support 20, place the pier 41 of the steel cap beam 40 on the pier support 60, then continue to lower the camel beam support 20, and then drive the SPMT mobile trolley 10 away from under the steel cap beam 40 (as shown in the figure). Figure 5 As shown), the steel cap beam 40 is erected on a plurality of piers 60 (as shown in FIG. Figure 6 、 7 shown).

[0035] In an embodiment, Figures 1 to 7As shown, the mobile trolley 10 includes a load-bearing carriage 11, a plurality of travel wheels 12 are provided below the load-bearing carriage 11, and a power motor 13 is provided on the load-bearing carriage 11. A ball joint 50 is provided on the camel beam bracket 20, and the steel cap beam 40 and the camel beam bracket 20 are connected by the ball joint 50 to prevent the two mobile trolleys 10 from pulling each other when they are not completely synchronized or the horizontal and vertical curves of the travel are inconsistent, causing the steel cap beam 40 to deform.

[0036] In an embodiment, Figures 1 to 7 As shown, the camel beam bracket 20 is a steel pipe bracket structure, which includes a square bracket and a side support bracket arranged on the side of the square bracket.

[0037] Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.

Claims

1. A system for transporting and installing a steel cap beam as a whole, characterized in that: The invention comprises at least two mobile trolleys (10), on which a camel beam support (20) and a three-way jack (30) are provided, and a steel cap beam (40) is straddled on the camel beam supports (20) of the two mobile trolleys (10). The three-way jack (30) can act on the camel beam support (20) and shift the camel beam support (20) in three directions.

2. The overall transport and installation system for steel cap beams according to claim 1 is characterized in that: The mobile vehicle (10) is a self-propelled modular flatbed vehicle.

3. The overall transport and installation system for steel cap beams according to claim 2 is characterized in that: The mobile trolley (10) includes a load-bearing carriage (11), a plurality of travel wheels (12) are provided below the load-bearing carriage (11), and a power motor (13) is provided on the load-bearing carriage (11).

4. The overall transport and installation system for steel cap beams according to claim 1 is characterized in that: A ball head connector (50) is provided on the camel beam bracket (20), and the steel cap beam (40) and the camel beam bracket (20) are connected via the ball head connector (50).

5. The integral transport and installation system for steel cap beams according to claim 1 is characterized in that: The camel beam bracket (20) is a steel pipe bracket structure, which includes a square bracket and a side support bracket arranged on the side of the square bracket.