Interval release tensioner
Through the design of the interval release tensioner, the PLC controller and the electric telescopic rod are used to realize the interval release of the positioning plate. Combined with the sliding connection of the guide rod and the connecting rod, the safety hazards caused by the single release state of the existing tensioner are solved, and the stability and scope of application are improved.
Patent Information
- Application Number
- CN202422589456.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Existing tensioners have only two states: tightened and fully released. As a result, the cargo may tilt due to uneven stacking, vibration and bumps, posing a safety hazard. It is easy to cause the cargo to collapse during unloading, limiting the applicable occasions.
An interval release tensioner was designed. Through the cooperation of the PLC controller and the electric telescopic rod, the intermittent release of the positioning plate on the release wheel was achieved. Combined with the sliding connection of the guide rod and the connecting rod, the position of the positioning plate was ensured to be stable during movement. An anti-sliding block was set to improve the control stability.
The practicability and stability of the tensioner are improved, the tilting and collapse caused by unevenness of the goods are avoided, and the applicable occasions are expanded.
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Figure CN223370720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tensioners, in particular to an interval-release tensioner. Background Art
[0002] Tensioners are used to secure goods during transportation, movement, shipment, or storage. Once locked, they prevent them from falling off, are safe and reliable, lightweight, easy to operate, and protect objects from damage. They are used to reinforce steel formwork and compressed wood panels, primarily for tensioning. They are used to tighten with the device and then secure with a butterfly buckle. They are easy to operate and can improve calibration efficiency by over ten times compared to other tensioning methods.
[0003] Existing technology, such as: CN214824760U is a new type of tensioner. This new type of tensioner improves the strength of the cutting assembly through the design of double ratchet gears, thereby improving the mechanical strength and applicable scope of the tensioner. Both ratchet gears adopt a design of 11 gear teeth. Compared with the traditional ten-tooth design, the protruding height of the gear teeth is smaller, which makes it easier to twist the tensioning handle. At the same time, the ratchet gear is stronger and has greater bearing capacity. A protruding ring is provided on the inner and outer walls of the tensioner body and the tensioning handle. After the protruding ring is provided, the contact area between the tensioner body and the tensioning handle becomes smaller, reducing the sliding friction. The tensioning handle is more flexible to operate, which can increase the force effect of the cutting assembly and improve the stability and durability of the cutting assembly. That is, the entire new tensioner has high strength, good stability and durability, and a wider range of applications.
[0004] However, this tensioner still has certain shortcomings during use. Since the tensioner has only two states: tightened and completely released, the cargo may be unevenly stacked, tilted due to vibration and bumps, and other safety hazards. Suddenly releasing the tensioner completely during unloading may easily cause the cargo to collapse, thereby causing unnecessary personal and property losses, and is therefore subject to limitations on applicable occasions. Utility Model Content
[0005] The purpose of the present utility model is to provide an interval-release tensioner to solve the problem raised in the above-mentioned background technology that since the tensioner has only two states, namely, tensioned and fully released, the cargo may be unevenly stacked, tilted due to vibration and bumps, and other safety hazards may occur. Suddenly fully releasing the tensioner during unloading may easily cause the cargo to collapse, thereby causing unnecessary personal and property losses, and is therefore subject to limitations on applicable occasions.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] The interval release tensioner includes a mounting plate, the top of the mounting plate is fixedly connected to a fixed block, the side of the fixed block is provided with a mounting groove, the mounting grooves are respectively provided with an electric telescopic rod and a PLC controller, the PLC controller and the electric telescopic rod are electrically connected, the electric telescopic rod is fixedly connected to the mounting groove, the end of the telescopic part of the electric telescopic rod is fixedly connected to a positioning plate, the side of the fixed block is fixedly connected to a guide rod, and the positioning plate is located on the side of the guide rod.
[0008] As a preferred solution of the present invention, the outer surface of the guide rod is fixedly connected to a rectangular block, the bottom of the rectangular block is fixedly connected to the mounting plate, the side of the rectangular block is fixedly connected to a rotating rod, the outer surface of the rotating rod is rotatably connected to a release wheel, and the release wheel is located on the side of the guide rod.
[0009] As a preferred solution of the present invention, the outer surface of the guide rod is slidably connected to a connecting rod, the end of the connecting rod is fixedly connected to the positioning plate, and the connecting rod is located on the side of the rectangular block.
[0010] As a preferred solution of the present invention, the end of the positioning plate is fixedly connected to an anti-sliding block, the anti-sliding block abuts against the release wheel, and the outer surface of the anti-sliding block is fixedly connected to rubber.
[0011] As a preferred solution of the present invention, four mounting holes are opened on the top of the mounting plate, and the four mounting holes are respectively located at the bottom corners of the mounting plate.
[0012] As a preferred solution of the present invention, a guide hole is opened on the top of the mounting plate, and the guide hole is located directly below the release wheel.
[0013] As a preferred solution of the present invention, the guide rod is U-shaped, the material of the guide rod is stainless steel, and the guide rod is located on the top of the mounting plate.
[0014] As a preferred solution of the present invention, two connecting rods are provided, the two connecting rods are positioned opposite to each other, and the outer surface of the mounting plate is coated with an anti-corrosion solution.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. In the utility model, by setting the coordinated use of the fixed block, the electric telescopic rod, the PLC controller and the positioning plate, since the PLC controller is electrically connected to the electric telescopic rod, the PLC controller controls the electric telescopic rod after executing a series of instructions, so that the positioning plate releases the release wheel at intervals, thereby improving practicality.
[0017] 2. In the present invention, by setting up the coordinated use of the guide rod, the connecting rod, the anti-sliding block and the rectangular block, the positioning plate is slidably connected to the guide rod through the connecting rod, so that the position of the positioning plate will not be offset when it moves. An anti-sliding block is provided at the end of the positioning plate, which improves the stability when controlling the release wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the side structure of the guide rod of the present utility model;
[0020] Figure 3 This is a schematic diagram of the exploded structure of the rectangular block side of the present invention;
[0021] Figure 4 This is a schematic diagram of the side structure of the fixing block of the present utility model.
[0022] In the figure: 1. Mounting plate; 2. Fixing block; 3. Guide rod; 4. Release wheel; 5. Positioning plate; 6. Connecting rod; 7. Electric telescopic rod; 8. Mounting hole; 9. Guide hole; 10. Rectangular block; 11. Rotating rod; 12. Mounting slot; 13. PLC controller; 14. Anti-sliding block. DETAILED DESCRIPTION
[0023] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] For examples, see Figure 1-Figure 4 , the utility model provides a technical solution:
[0025] The interval release tensioner includes a mounting plate 1, a fixed block 2 is fixedly connected to the top of the mounting plate 1, a mounting groove 12 is provided on the side of the fixed block 2, an electric telescopic rod 7 and a PLC controller 13 are respectively provided in the mounting groove 12, the PLC controller 13 and the electric telescopic rod 7 are electrically connected, the electric telescopic rod 7 is fixedly connected to the mounting groove 12, the end of the telescopic part of the electric telescopic rod 7 is fixedly connected to the positioning plate 5, the side of the fixed block 2 is fixedly connected to the guide rod 3, the positioning plate 5 is located on the side of the guide rod 3, and four mounting holes 8 are provided on the top of the mounting plate 1, and the four mounting holes 8 are respectively located at the bottom corners of the mounting plate 1.
[0026] Among them, since the PLC controller 13 is electrically connected to the electric telescopic rod 7, the PLC controller 13 controls the electric telescopic rod 7 after executing a series of instructions, so that the positioning plate 5 releases the release wheel 4 at intervals, thereby improving practicality.
[0027] In this embodiment, according to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the outer surface of the guide rod 3 is fixedly connected to a rectangular block 10, the bottom of the rectangular block 10 is fixedly connected to the mounting plate 1, the side of the rectangular block 10 is fixedly connected to a rotating rod 11, the outer surface of the rotating rod 11 is rotatably connected to the release wheel 4, the release wheel 4 is located on the side of the guide rod 3, the outer surface of the guide rod 3 is slidably connected to a connecting rod 6, the end of the connecting rod 6 is fixedly connected to the positioning plate 5, the connecting rod 6 is located on the side of the rectangular block 10, the end of the positioning plate 5 is fixedly connected to an anti-sliding block 14, the anti-sliding block 14 abuts against the release wheel 4, the outer surface of the anti-sliding block 14 is fixedly connected with rubber, a guide hole 9 is provided at the top of the mounting plate 1, the guide hole 9 is located directly below the release wheel 4, the shape of the guide rod 3 is U-shaped, the material of the guide rod 3 is stainless steel, the guide rod 3 is located at the top of the mounting plate 1, two connecting rods 6 are provided, the two connecting rods 6 are positioned opposite to each other, and the outer surface of the mounting plate 1 is coated with an anti-corrosion solution.
[0028] Among them, since the positioning plate is slidably connected to the guide rod 3 through the connecting rod 6, the position of the positioning plate 5 will not shift when it moves. An anti-sliding block 14 is provided at the end of the positioning plate 5 to improve the stability when controlling the release wheel 4.
[0029] The working process of the present utility model: when the interval release tensioner designed by this scheme is in operation, check whether the device is used normally, install the device in a suitable working area, install the release belt to be used on the release wheel 4, and release the release belt by rotating the release wheel 4. Since an electric telescopic rod 7 is provided in the installation groove 12 of the fixed block 2, the positioning plate 5 is adjusted by the electric telescopic rod 7, so that the positioning plate 5 controls the release wheel 4. Since the PLC controller 13 is electrically connected to the electric telescopic rod 7, the PLC controller 13 controls the electric telescopic rod 7 after executing a series of instructions, so that the positioning plate 5 releases the release wheel 4 at intervals, thereby improving practicality. Since the positioning plate is slidably connected to the guide rod 3 through the connecting rod 6, the position of the positioning plate 5 will not be offset when moving. An anti-sliding block 14 is provided at the end of the positioning plate 5, which improves stability when controlling the release wheel 4.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An interval release tensioner, comprising a mounting plate (1), characterized in that: The top of the mounting plate (1) is fixedly connected to a fixing block (2), a side of the fixing block (2) is provided with a mounting groove (12), an electric telescopic rod (7) and a PLC controller (13) are respectively arranged in the mounting groove (12), the PLC controller (13) and the electric telescopic rod (7) are electrically connected, the electric telescopic rod (7) is fixedly connected to the mounting groove (12), the end of the telescopic portion of the electric telescopic rod (7) is fixedly connected to a positioning plate (5), the side of the fixing block (2) is fixedly connected to a guide rod (3), and the positioning plate (5) is located on the side of the guide rod (3).
2. The interval release tensioner according to claim 1, characterized in that: The outer surface of the guide rod (3) is fixedly connected to a rectangular block (10), the bottom of the rectangular block (10) is fixedly connected to the mounting plate (1), the side of the rectangular block (10) is fixedly connected to a rotating rod (11), the outer surface of the rotating rod (11) is rotatably connected to a release wheel (4), and the release wheel (4) is located on the side of the guide rod (3).
3. The interval release tensioner according to claim 1, characterized in that: The outer surface of the guide rod (3) is slidably connected to a connecting rod (6), the end of the connecting rod (6) is fixedly connected to the positioning plate (5), and the connecting rod (6) is located on the side of the rectangular block (10).
4. The interval release tensioner according to claim 1, characterized in that: The end of the positioning plate (5) is fixedly connected to an anti-sliding block (14), the anti-sliding block (14) abuts against the release wheel (4), and the outer surface of the anti-sliding block (14) is fixedly connected to rubber.
5. The interval release tensioner according to claim 1, characterized in that: Four mounting holes (8) are provided on the top of the mounting plate (1), and the four mounting holes (8) are respectively located at the bottom corners of the mounting plate (1).
6. The interval release tensioner according to claim 1, characterized in that: A guide hole (9) is provided on the top of the mounting plate (1), and the guide hole (9) is located directly below the release wheel (4).
7. The interval release tensioner according to claim 1, characterized in that: The guide rod (3) is U-shaped, the material of the guide rod (3) is stainless steel, and the guide rod (3) is located on the top of the mounting plate (1).
8. The interval release tensioner according to claim 3, characterized in that: Two connecting rods (6) are provided, and the two connecting rods (6) are positioned opposite to each other. The outer surface of the mounting plate (1) is coated with an anti-corrosion solution.
Citation Information
Patent Citations
Novel tensioner
CN214824760U