Automatic tray loading device of biscuit production line

Abstract

The utility model relates to the technical field of small-bag biscuit subpackage plastic inner supports, in particular to an automatic support loading device of a biscuit production line, which adopts a partition plate type biscuit conveyor, a partition plate type plastic inner support conveyor, a rack, a biscuit clamping and transferring mechanism and a biscuit pressing mechanism. The partition plate type biscuit conveyor conveys the stacked small-bag biscuits to be close to the biscuit pressing mechanism, and the biscuit pressing mechanism compresses the small-bag biscuits stacked on the partition plate type biscuit conveyor, so that the stacked small-bag biscuits are concentrated together, and the space is reduced. And then the piled small bags of biscuits are clamped by the biscuit clamping and transferring mechanism and transferred into plastic inner supports of the partition plate type plastic inner support conveyor, the plastic inner supports loaded with the small bags of biscuits are conveyed to the next procedure by the partition plate type plastic inner support conveyor, labor force is saved, and the support loading efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic inner trays for packaging small-bag biscuits, in particular to an automatic tray loading device for a biscuit production line. Background Art

[0002] Biscuits are foods made from cereal flour as the main raw material, with added sugar, oil and other raw materials, and processed through powder mixing (or slurry mixing), molding, baking (or frying) and other processes. They are also foods that have cream, egg whites, cocoa, chocolate, etc. added between the products (or on the surface, or inside) before or after cooking.

[0003] Existing biscuit traying methods typically involve placing multiple individually packaged small biscuit bags into a plastic inner tray, allowing the bags to be neatly arranged within grooves and effectively preventing the biscuits from being squeezed and broken during transportation and storage. Existing biscuit traying operations often rely on manual labor, requiring significant manpower and resulting in low efficiency. Summary of the Invention

[0004] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide an automatic tray loading device for a biscuit production line.

[0005] The purpose of the utility model is achieved through the following technical solutions: an automatic loading device for a biscuit production line, comprising a partition type biscuit conveyor, a partition type plastic inner support conveyor arranged adjacent to the partition type biscuit conveyor, a frame arranged between the partition type biscuit conveyor and the partition type plastic inner support conveyor, a biscuit clamping transfer mechanism connected to the top of the frame, and a biscuit pressing mechanism arranged adjacent to the biscuit clamping transfer mechanism and connected to the side wall of the partition type biscuit conveyor, the top of the partition type biscuit conveyor is connected to a first limiting guide plate on both sides, the top of the partition type plastic inner support conveyor is connected to a second limiting guide plate on both sides, the partition type biscuit conveyor is used to convey stacked small bags of biscuits, the partition type plastic inner support conveyor is used to convey plastic inner supports, the biscuit pressing mechanism is used to compress the small bags of biscuits stacked on the partition type biscuit conveyor when transferring biscuits, and the biscuit clamping transfer mechanism is used to transfer the small bags of biscuits stacked on the partition type biscuit conveyor to the plastic inner support of the partition type plastic inner support conveyor.

[0006] Preferably, the partition type biscuit conveyor and the partition type plastic inner support conveyor are both partition type belt conveyors.

[0007] Preferably, the pancake transfer mechanism includes a support base fixedly connected to the top of the frame, a four-axis manipulator fixedly connected to the top of the support base, a first cylinder base fixedly connected to the output end of the four-axis manipulator, a pneumatic finger fixedly connected to the first cylinder base, and two splints connected to the two finger ends of the pneumatic finger.

[0008] Preferably, the clamping plate includes an L-shaped fixing portion fixedly connected to the finger end of the pneumatic finger, and a U-shaped clamping claw portion connected to the bottom end of the L-shaped fixing portion.

[0009] Preferably, the splint further includes reinforcing ribs fixedly connected to the end corners of the L-shaped fixing portion.

[0010] Preferably, the first limiting guide plate is provided with a recess for the biscuit pressing mechanism to extend into and press the stacked small bag biscuits.

[0011] Preferably, the cake pressing mechanism includes a second cylinder seat arranged adjacent to the cake clamping transfer mechanism and connected to the side wall of the partition type biscuit conveyor, a slide cylinder connected to the second cylinder seat, and a pressure plate connected to the output end of the slide cylinder. When the cake pressing mechanism presses toward the stacked small bag biscuits, the end of the pressure plate away from the slide cylinder passes through the give way groove and presses toward the stacked small bag biscuits.

[0012] Preferably, the pressing plate includes a first fixed portion fixedly connected to the output end of the slide cylinder, a separating connection portion fixedly connected to the first fixed portion, and at least two groups of cake pressing portions arranged at intervals and fixedly connected to the separating connection portion, the cake pressing portion including two cake pressing blocks arranged at intervals and used to press toward the stacked small bag biscuits, and a buffer pad attached to the end of the pressing block away from the separating connection portion.

[0013] The beneficial effects of the present invention are as follows: the automatic tray loading device of the biscuit production line of the present invention adopts a partition type biscuit conveyor, a partition type plastic inner tray conveyor, a frame arranged between the partition type biscuit conveyor and the partition type plastic inner tray conveyor, a biscuit clamping transfer mechanism connected to the top of the frame, and a biscuit pressing mechanism arranged adjacent to the biscuit clamping transfer mechanism and connected to the side wall of the partition type biscuit conveyor. When in use, the partition type plastic inner tray conveyor conveys the plastic inner tray, and the partition type biscuit conveyor conveys the stacked small bag biscuits to the cake pressing mechanism, and the cake pressing mechanism compresses the small bag biscuits stacked on the partition type biscuit conveyor so that the stacked small bag biscuits are The small bags of biscuits are gathered together to reduce space, and then the biscuit transfer mechanism clamps the stacked small bags of biscuits and transfers them to the plastic inner tray of the partition type plastic inner tray conveyor, which transports the plastic inner tray loaded with small bags of biscuits to the next process, saving labor and helping to improve tray loading efficiency; and both sides of the top of the partition type biscuit conveyor are connected with a first limiting guide plate to prevent the small bags of biscuits from being out of position / separated from the partition type biscuit conveyor when conveying; and both sides of the top of the partition type plastic inner tray conveyor are connected with a second limiting guide plate to prevent the plastic inner tray from being out of position / separated from the partition type plastic inner tray conveyor when conveying. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a partial structural diagram of the pancake transfer mechanism of the utility model;

[0016] Figure 3 It is a structural diagram of the splint of the utility model;

[0017] Figure 4 It is a partial structural diagram of the cake pressing mechanism of the present invention.

[0018] The accompanying drawings are marked as follows: 1. Partition type biscuit conveyor; 2. Partition type plastic inner support conveyor; 3. Frame; 4. Cake clamping and transferring mechanism; 41. Support seat; 42. Four-axis manipulator; 43. First cylinder seat; 44. Clamp; 441. L-shaped fixing part; 442. U-shaped clamping part; 443. Reinforcing rib; 5. Cake pressing mechanism; 51. Second cylinder seat; 52. Pressing plate; 521. First fixing part; 522. Separating connecting part; 523. Cake pressing part; 5231. Pressing block; 5232. Buffer pad; 6. First limiting guide plate; 7. Second limiting guide plate; 8. Give way groove. DETAILED DESCRIPTION

[0019] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.

[0020] like Figure 1-4 As shown, an automatic loading device for a biscuit production line includes a partition type biscuit conveyor 1, a partition type plastic inner support conveyor 2 arranged adjacent to the partition type biscuit conveyor 1, a frame 3 arranged between the partition type biscuit conveyor 1 and the partition type plastic inner support conveyor 2, a biscuit clamping transfer mechanism 4 connected to the top of the frame 3, and a biscuit pressing mechanism 5 arranged adjacent to the biscuit clamping transfer mechanism 4 and connected to the side wall of the partition type biscuit conveyor 1, the top of the partition type biscuit conveyor 1 is connected to a first limiting guide plate 6 on both sides, the top of the partition type plastic inner support conveyor 2 is connected to a second limiting guide plate 7 on both sides, the partition type biscuit conveyor 1 is used to convey stacked small bags of biscuits, the partition type plastic inner support conveyor 2 is used to convey plastic inner supports, the biscuit pressing mechanism 5 is used to compress the small bags of biscuits stacked on the partition type biscuit conveyor 1 when transferring biscuits, and the biscuit clamping transfer mechanism 4 is used to transfer the small bags of biscuits stacked on the partition type biscuit conveyor 1 to the plastic inner support of the partition type plastic inner support conveyor 2.

[0021] The automatic loading device of the biscuit production line adopts a partition type biscuit conveyor 1, a partition type plastic inner tray conveyor 2, a frame 3 arranged between the partition type biscuit conveyor 1 and the partition type plastic inner tray conveyor 2, a biscuit clamping transfer mechanism 4 connected to the top of the frame 3, and a biscuit pressing mechanism 5 arranged adjacent to the biscuit clamping transfer mechanism 4 and connected to the side wall of the partition type biscuit conveyor 1. When in use, the partition type plastic inner tray conveyor 2 conveys the plastic inner tray, and the partition type biscuit conveyor 1 conveys the stacked small bag biscuits to the vicinity of the biscuit pressing mechanism 5. The biscuit pressing mechanism 5 compresses the small bag biscuits stacked on the partition type biscuit conveyor 1, so that the stacked small bag biscuits are gathered together. The biscuit bags are stacked together to reduce space, and then the biscuit transfer mechanism 4 clamps the stacked small bags of biscuits and transfers them to the plastic inner tray of the partition type plastic inner tray conveyor 2, which transports the plastic inner tray loaded with small bags of biscuits to the next process, saving labor and helping to improve the loading efficiency; and the top two sides of the partition type biscuit conveyor 1 are connected with a first limiting guide plate 6 to avoid misalignment / detachment from the partition type biscuit conveyor 1 when conveying small bags of biscuits; the top two sides of the partition type plastic inner tray conveyor 2 are connected with a second limiting guide plate 7 to avoid misalignment / detachment from the partition type plastic inner tray conveyor 2 when conveying the plastic inner tray.

[0022] Furthermore, the partition type biscuit conveyor 1 and the partition type plastic inner support conveyor 2 are both partition type belt conveyors.

[0023] Furthermore, the biscuit transfer mechanism 4 includes a support base 41 fixedly connected to the top of the frame 3, a four-axis manipulator 42 fixedly connected to the top of the support base 41, a first cylinder base 43 fixedly connected to the output end of the four-axis manipulator 42, a pneumatic finger 44 (not shown in the figure) fixedly connected to the first cylinder base 43, and two clamps 45 connected to the two finger ends of the pneumatic finger 44. During use, the four-axis manipulator 42 drives the first cylinder base 43, driving the pneumatic finger 44 and the clamp 45 to move between the partition-type biscuit conveyor 1 and the partition-type plastic inner tray conveyor 2. The pneumatic finger 44 drives the two clamps 45 to clamp / release the stacked small bags of biscuits, thereby transferring the small bags of biscuits and loading them into the plastic inner tray, saving manpower. Preferably, the pneumatic finger 44 is a thin pneumatic finger 44.

[0024] Furthermore, the clamping plate 45 includes an L-shaped fixing portion 451 fixedly connected to the finger end of the pneumatic finger 44, and a U-shaped clamping claw portion 452 connected to the bottom end of the L-shaped fixing portion 451. The U-shaped clamping claw portions 452 of the two clamping plates 45 cooperate to simultaneously clamp two adjacent rows of stacked small biscuit bags, which helps improve loading efficiency.

[0025] Furthermore, the clamping plate 45 further includes reinforcing ribs 453 fixedly connected to the end corners of the L-shaped fixing portion 451 to improve the strength of the L-shaped fixing portion 451 and prevent the L-shaped fixing portion 451 from being deformed.

[0026] Furthermore, the first limiting guide plate 6 is provided with a clearance groove 8 for the biscuit pressing mechanism 5 to extend into and press the stacked small bag biscuits.

[0027] Furthermore, the cake pressing mechanism 5 includes a second cylinder seat 51 disposed adjacent to the cake clamping and transferring mechanism 4 and connected to the side wall of the partition-type biscuit conveyor 1, a slide cylinder 52 (not shown) connected to the second cylinder seat 51, and a pressing plate 53 connected to the output end of the slide cylinder 52. When the cake pressing mechanism 5 presses toward the stacked small bag biscuits, the end of the pressing plate 53 away from the slide cylinder 52 passes through the clearance groove 8 and presses toward the stacked small bag biscuits. When in use, the slide cylinder 52 drives the pressing plate 53 to pass through the clearance groove 8 and press toward the stacked small bag biscuits, further reducing the space of the stacked small bag biscuits and making it easier for the cake clamping and transferring mechanism 4 to clamp the stacked small bag biscuits.

[0028] Furthermore, the pressing plate 53 includes a first fixing portion 531 fixedly connected to the output end of the slide cylinder 52, a separating connecting portion 532 fixedly connected to the first fixing portion 531, and at least two sets of spaced-apart pressing portions 533 fixedly connected to the separating connecting portion 532. The pressing portions 533 include two spaced-apart pressing blocks 5231 for pressing against the stacked small biscuit bags, and a cushion 5232 attached to the end of the pressing blocks 5231 away from the separating connecting portion 532. The two pressing blocks 5331 of the pressing portion 533 simultaneously press against the stacked small biscuit bags, thereby preventing localized displacement and disorganization of the stacked small biscuit bags during the pressing process. Preferably, there are two sets of pressing portions 533, which can simultaneously press against two adjacent rows of stacked small biscuit bags, thereby cooperating with the biscuit clamping and transferring mechanism 4 to improve loading efficiency.

[0029] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the scope of protection of the present invention.

Claims

1. An automatic tray loading device for a biscuit production line, characterized by: It includes a partition type biscuit conveyor, a partition type plastic inner support conveyor arranged adjacent to the partition type biscuit conveyor, a frame arranged between the partition type biscuit conveyor and the partition type plastic inner support conveyor, a biscuit clamping transfer mechanism connected to the top of the frame, and a biscuit pressing mechanism arranged adjacent to the biscuit clamping transfer mechanism and connected to the side wall of the partition type biscuit conveyor, the top of the partition type biscuit conveyor is connected to a first limiting guide plate on both sides, the top of the partition type plastic inner support conveyor is connected to a second limiting guide plate on both sides, the partition type biscuit conveyor is used to convey stacked small bags of biscuits, the partition type plastic inner support conveyor is used to convey plastic inner supports, the biscuit pressing mechanism is used to compress the small bags of biscuits stacked on the partition type biscuit conveyor when transferring biscuits, and the biscuit clamping transfer mechanism is used to transfer the small bags of biscuits stacked on the partition type biscuit conveyor to the plastic inner support of the partition type plastic inner support conveyor.

2. The automatic tray loading device for a biscuit production line according to claim 1, characterized in that: The partition type biscuit conveyor and the partition type plastic inner support conveyor are both partition type belt conveyors.

3. The automatic tray loading device for a biscuit production line according to claim 1, characterized in that: The pancake transfer mechanism includes a support base fixedly connected to the top of the frame, a four-axis manipulator fixedly connected to the top of the support base, a first cylinder base fixedly connected to the output end of the four-axis manipulator, a pneumatic finger fixedly connected to the first cylinder base, and two splints connected to the two finger ends of the pneumatic finger.

4. The automatic tray loading device for a biscuit production line according to claim 3, characterized in that: The clamping plate includes an L-shaped fixing portion fixedly connected to the finger end of the pneumatic finger, and a U-shaped clamping claw portion connected to the bottom end of the L-shaped fixing portion.

5. The automatic tray loading device for a biscuit production line according to claim 4, characterized in that: The clamping plate further includes reinforcing ribs fixedly connected to the end corners of the L-shaped fixing portion.

6. The automatic tray loading device for a biscuit production line according to claim 1, characterized in that: The first limiting guide plate is provided with a recess for the biscuit pressing mechanism to extend into and press the stacked small bag biscuits.

7. The automatic tray loading device for a biscuit production line according to claim 6, characterized in that: The cake pressing mechanism includes a second cylinder seat arranged adjacent to the cake clamping transfer mechanism and connected to the side wall of the partition type biscuit conveyor, a slide cylinder connected to the second cylinder seat, and a pressure plate connected to the output end of the slide cylinder. When the cake pressing mechanism presses toward the stacked small bag biscuits, the end of the pressure plate away from the slide cylinder passes through the give way groove and presses toward the stacked small bag biscuits.

8. The automatic tray loading device for a biscuit production line according to claim 7, characterized in that: The pressing plate includes a first fixed part fixedly connected to the output end of the slide cylinder, a separating connection part fixedly connected to the first fixed part, and at least two groups of cake pressing parts arranged at intervals and fixedly connected to the separating connection part, the cake pressing part includes two pressing blocks arranged at intervals and used to press the stacked small bag biscuits, and a buffer pad attached to the end of the pressing block away from the separating connection part.

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