Nailing equipment
By designing automatic nailing equipment and using nailing components and position detection modules to achieve automatic positioning nailing, the problem of low efficiency in nailing of packaging boxes is solved, production efficiency is improved and labor requirements are reduced.
Patent Information
- Application Number
- CN202422890422.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The nailing operation of packaging boxes in the prior art is inefficient, resulting in excessive labor input and affecting production capacity.
A nailing device including a nailing component and a position detection module is designed. The nailing component is used to nail the component to be nailed. The position detection module determines the position to be nailed and positions the nailing component according to a preset distance, thereby realizing automatic positioning nailing.
It improves the efficiency of nailing of packaging boxes, reduces labor input, meets the needs of automatic positioning nailing, and ensures that the nailing effect meets the process standards.
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Figure CN223371364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging, in particular to a nailing device. Background Art
[0002] When packaging the air conditioner outdoor unit, two sealing nails are required on the box. The nailing machine should automatically drive one nail each on the front and back of the box's swing cover to secure the left and right swing covers to the auxiliary swing cover below. The nails should be centered on the left and right swing covers, 50-80mm from the end faces. When nailing, hold the tool firmly and press down until the bottom of the tool touches the box's swing cover. Press the switch down until it stops, then release it. Do not nail when there is a gap between the bottom of the tool and the box surface, and do not release the switch before it stops.
[0003] However, in actual production, the sealing nails on the packaging boxes of the split external units have always been nailed manually, requiring an extra person per shift to complete the nailing process, resulting in a waste of manpower. In addition, the efficiency of manual nailing has a certain impact on production capacity. Utility Model Content
[0004] The purpose of the present invention is to overcome the above technical deficiencies and provide a nailing device to solve the technical problem of low nailing efficiency of packaging boxes in the related art.
[0005] In order to achieve the above technical objectives, the present invention adopts the following technical solutions: Provided is a nailing device, comprising:
[0006] A nailing assembly is provided with a nailing component; the nailing component is used to nail the component to be nailed;
[0007] A position detection module is used to determine the position of the component to be nailed; a preset distance is set in the position detection module to locate the nailing component according to the preset distance, and the preset distance includes: the distance between the edge of the component to be nailed and the position to be nailed; the distance between two adjacent nailing positions.
[0008] Furthermore, the nailing equipment includes:
[0009] frame;
[0010] A crossbeam is provided below which is a nailing space for the parts to be nailed to pass through; and the nailing parts are arranged on the crossbeam.
[0011] Furthermore, the rack includes:
[0012] There are two fixing frames, both of which extend in a vertical direction; each of the fixing frames is provided with a support plate assembly; the crossbeam is provided between the two fixing frames, and the crossbeam is connected to both of the support plate assemblies.
[0013] Furthermore,
[0014] The support plate assembly is adjustably arranged on the fixing frame; and / or,
[0015] The positions of the nailing components on the crossbeam are adjustable.
[0016] Furthermore, the support plate assembly includes:
[0017] a first support plate, the first support plate being detachably connected to the fixing frame;
[0018] a second support plate, one end of the second support plate being connected to the first support plate; the crossbeam being detachably connected to the first support plate;
[0019] A third support plate is located below the second support plate and is connected to both the first support plate and the second support plate.
[0020] Furthermore,
[0021] The first support plate is provided with a first connection hole for passing a fastener; and / or,
[0022] The second support plate is provided with a second connection hole for passing a fastener.
[0023] Furthermore, the nailing assembly includes:
[0024] a fixing assembly, the fixing assembly being movably connected to the crossbeam;
[0025] A first mounting plate and a second mounting plate are arranged on the fixing assembly at intervals; a first mounting space for accommodating the nailing component is provided between the first mounting plate and the fixing assembly; a second mounting space for accommodating the nailing component is provided between the second mounting plate and the fixing assembly.
[0026] Furthermore, the fixing assembly includes:
[0027] A first plate and a second plate, wherein the first plate and the second plate are both provided with mounting holes for inserting fasteners; and an operating gap is provided between the first plate and the second plate;
[0028] A third plate body is arranged spaced apart from the first plate body and the second plate body, so as to form a connecting space for accommodating a crossbeam between the third plate body and the first plate body and the second plate body.
[0029] Furthermore, the nailing equipment further comprises:
[0030] An assembly line is located below the nailing assembly; the assembly line is provided with a plurality of transport rollers for transporting the parts to be nailed.
[0031] Furthermore, the position detection module includes:
[0032] A position sensor is used to detect the edge position of the component to be nailed, and the position detection module calculates the position to be nailed according to the edge position of the component to be nailed detected by the position sensor.
[0033] Beneficial effects:
[0034] The nailing device of the present invention includes: a nailing assembly, on which a nailing component is provided; the nailing component is used to nail a component to be nailed; a position detection module is used to determine the position to be nailed of the component to be nailed; a preset distance is provided in the position detection module to position the nailing component according to the preset distance, and the preset distance includes: the distance between the edge of the component to be nailed and the position to be nailed; the distance between two adjacent nailing positions, which solves the technical problem of low nailing efficiency of packaging boxes in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a structural schematic diagram of the nailing equipment used in the embodiment of the present utility model;
[0036] Figure 2 This is a front view of the nailing device used in the embodiment of the present utility model;
[0037] Figure 3 It is a rear view of the nailing device used in the embodiment of the present utility model;
[0038] Figure 4 It is a side view of the nailing device used in the embodiment of the present utility model;
[0039] Figure 5 This is a top view of the nailing device provided by an embodiment of the present utility model;
[0040] Figure 6 This is a structural diagram of a support plate assembly of a nailing device provided by an embodiment of the present utility model;
[0041] Figure 7This is a schematic structural diagram of a fixing assembly of a nailing device provided by an embodiment of the present utility model;
[0042] Figure 8 This is a schematic structural diagram of a component to be nailed of a nailing device provided by an embodiment of the present utility model;
[0043] Figure 9 This is a schematic diagram of an embodiment of a position of a component to be nailed of a nailing device provided by an embodiment of the present invention;
[0044] Figure 10 It is a schematic diagram of another embodiment of the position of the parts to be nailed of the nailing equipment provided by the embodiment of the present utility model.
[0045] The above drawings include the following reference numerals:
[0046] 10. Parts to be nailed; 101. Position to be nailed;
[0047] 1. Nailing assembly; 11. Nailing components; 13. Fixing assembly; 131. First plate; 132. Second plate; 133. Third plate; 14. First mounting plate; 15. Second mounting plate;
[0048] 2. Frame; 21. Fixing frame; 22. Support plate assembly; 221. First support plate; 2211. First connecting hole; 222. Second support plate; 2221. Second connecting hole; 223. Third support plate;
[0049] 3. Beam; 31. Nailing space;
[0050] 4. Assembly line; 41. Transport roller;
[0051] 5. Position detection module; 51. Position sensor. DETAILED DESCRIPTION
[0052] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0053] See also Figures 1 to 10According to an embodiment of the present invention, a nailing device is provided, comprising: a nailing assembly 1, wherein the nailing assembly 1 is provided with a nailing component 11; the nailing component 11 is used to nail a component to be nailed 10; a position detection module 5 is used to determine a position to be nailed 101 of the component to be nailed 10; a preset distance is provided in the position detection module 5 to position the nailing component 11 according to the preset distance, and the preset distance includes: the distance between the edge of the component to be nailed 10 and the position to be nailed 101; the distance between two adjacent nailing positions 101.
[0054] With this setup, when the component 10 to be nailed moves to the automatic nailing device position, the position detection module 5 generates a signal to control the nailing component 11 to position and nail a first nail. The entire machine then moves to the designated position, where the position detection module 5 senses the component 10 and generates a signal to control the nail gun to position and nail the second nail. This achieves automatic positioning and nailing, improving production efficiency and resolving the low efficiency of nailing in packaging boxes, a problem previously encountered in the prior art.
[0055] See also Figures 1 to 7 In the nailing equipment of this embodiment, the nailing equipment includes: a frame 2; a beam 3, and a nailing space 31 is provided below the beam 3 for the nailing component 10 to pass through; the nailing component 11 is arranged on the beam 3.
[0056] With the above arrangement, the distance between the nailing component 11 and the component to be nailed 10 can be shortened, which facilitates the movement of the nailing component 11 and ensures the normal progress of the nailing work.
[0057] In the nailing equipment of this embodiment, the frame 2 includes: two fixed frames 21, both of which extend in the vertical direction; each of the fixed frames 21 is respectively provided with a support plate assembly 22; the crossbeam 3 is arranged between the two fixed frames 21, and the crossbeam 3 is connected to both of the support plate assemblies 22.
[0058] With the above arrangement, the nailing component 11 can be moved in the vertical direction, so that when the component 10 to be nailed is large in size, the component 10 to be nailed can be avoided.
[0059] In the nailing device of this embodiment, the support plate assembly 22 is adjustably arranged on the fixing frame 21; and / or the nailing component 11 is adjustably arranged on the crossbeam 3.
[0060] The above arrangement facilitates the assembly of the nailing device, and the movement of the crossbeam 3 can be achieved by moving the support plate assembly 22, resulting in a simple structure.
[0061] In the nailing equipment of this embodiment, the support plate assembly 22 includes: a first support plate 221, which is detachably connected to the fixing frame 21; a second support plate 222, one end of which is connected to the first support plate 221; the crossbeam 3 is detachably connected to the first support plate 221; and a third support plate 223, which is located below the second support plate 222 and is connected to both the first support plate 221 and the second support plate 222.
[0062] Specifically, the function of the first support plate 221 is to achieve the connection between the support plate assembly 22 and the fixing frame 21 .
[0063] Specifically, the second support plate 222 functions to achieve the connection between the support plate assembly 22 and the crossbeam.
[0064] In some embodiments, the second support plate 222 is connected to the crossbeam 3 by passing bolts.
[0065] Specifically, the third support plate 223 serves to reinforce the first support plate 221 and the second support plate 222 and to support the crossbeam 3 .
[0066] In the nailing device of this embodiment, the first support plate 221 is provided with a first connection hole 2211 for passing a fastener; and / or the second support plate 222 is provided with a second connection hole 2221 for passing a fastener.
[0067] In some embodiments, the first support plate 221 is connected to the fixing frame 21 by passing bolts. The fixing frame 21 is provided with a plurality of bolt holes, thereby facilitating adjustment of the relative position between the first support plate 221 and the fixing frame 21 .
[0068] In some embodiments, a guide rail is provided on the first support plate 221 , and the first support plate 221 slides and is fixed on the fixing frame 21 through the guide rail, thereby facilitating the position adjustment of the first support plate 221 .
[0069] In the nailing equipment of this embodiment, the nailing assembly 1 includes: a fixing assembly 13, which is relatively movably connected to the beam 3; a first mounting plate 14 and a second mounting plate 15, which are arranged on the fixing assembly 13 at intervals; a first mounting space for accommodating the nailing component 11 is provided between the first mounting plate 14 and the fixing assembly 13; and a second mounting space for accommodating the nailing component 11 is provided between the second mounting plate 15 and the fixing assembly 13.
[0070] With the above arrangement, the nailing component 11 is arranged in the first installation space and the second installation space, and the first installation plate 14 and the second installation plate 15 fix the nailing component 11 so that the nailing component 11 is firmly installed.
[0071] Specifically, bolt holes are provided on the first mounting plate 14 and the second mounting plate 15 , and bolts are passed through the holes to fix the nailing component 11 .
[0072] In the nailing equipment of this embodiment, the fixing assembly 13 includes: a first plate 131 and a second plate 132, both of which are provided with mounting holes for passing fasteners; an operating gap is provided between the first plate 131 and the second plate 132; a third plate 133, and the third plate 133 is arranged at intervals from the first plate 131 and the second plate 132 to form a connecting space for accommodating the beam 3 between the third plate 133 and the first plate 131 and the second plate 132.
[0073] With the above arrangement, the fixing assembly 13 is mounted on the crossbeam 3 , making the installation of the fixing assembly 13 more stable. In addition, there is an operating gap between the first plate 131 and the second plate 132 , which facilitates the operator to load and unload the fixing assembly 13 .
[0074] In the nailing equipment of this embodiment, the nailing equipment further includes: an assembly line 4, which is located below the nailing assembly 1; and a plurality of transport rollers 41 for transporting the parts to be nailed 10 are provided on the assembly line 4.
[0075] Specifically, the use of the conveying roller 41 type assembly line reduces the slipping of the component 10 to be nailed during transportation, thereby avoiding affecting the detection of the position 101 to be nailed by the position detection module 5.
[0076] In the nailing equipment of this embodiment, the position detection module 5 includes: a position sensor 51, which is used to detect the edge position of the part to be nailed 10. The position detection module 5 calculates the position to be nailed 101 based on the edge position of the part to be nailed 10 detected by the position sensor 51.
[0077] With the above arrangement, the position sensor 51 is used to scan the packaging box, so as to accurately identify the position of the packaging box and find the position 101 to be nailed.
[0078] The description of the nailing device of this embodiment is as follows:
[0079] Nailing and detection principles: Nailing position recipes are created on the HMI, and the module can be adjusted to the appropriate position for each machine model with a single click. A photoelectric sensor detects the position of the workpiece (i.e., the component to be nailed 10 in this embodiment). A pusher cylinder secures the workpiece, and the module then descends to engage the nail gun to complete the nailing operation. A tail-mounted sensor measures the number of nails driven, providing an alarm and stopping the line if any nails are missed.
[0080] The introduction of this automatic nailing equipment solves the problems of inaccurate positioning and substandard nailing depth caused by manual nailing, ensuring that nailing results meet process standards. The introduction of this automatic nailing component device has reduced the number of employees by one per shift, solving the problem of insufficient workload for employees but unable to adjust the process.
[0081] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in a sequence other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0082] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.
[0083] The serial numbers of the above embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.
[0084] In the above embodiments of the present application, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0085] The above is only a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A nailing device, characterized in that: include: A nailing assembly (1), wherein the nailing assembly (1) is provided with a nailing component (11); the nailing component (11) is used to nail the component to be nailed (10); A position detection module (5) is used to determine the position (101) to be nailed of the component to be nailed (10); a preset distance is provided in the position detection module (5) to position the nailing component according to the preset distance, and the preset distance includes: the distance between the edge of the component to be nailed (10) and the position (101) to be nailed; The distance between two adjacent nailing positions (101).
2. The nailing device according to claim 1, characterized in that The nailing equipment includes: Rack (2); A crossbeam (3) is provided below the crossbeam (3) with a nailing space (31) for the component to be nailed (10) to pass through; the nailing component (11) is arranged on the crossbeam (3).
3. The nailing device according to claim 2, characterized in that: The frame (2) comprises: Two fixing frames (21), both of which extend in a vertical direction; each of the fixing frames (21) is provided with a support plate assembly (22); the crossbeam (3) is provided between the two fixing frames (21), and the crossbeam (3) is connected to both of the support plate assemblies (22).
4. The nailing device according to claim 3, characterized in that: The support plate assembly (22) is arranged on the fixing frame (21) in an adjustable manner; and / or, The position of the nailing component (11) on the crossbeam (3) is adjustable.
5. The nailing device according to claim 3, characterized in that: The support plate assembly (22) includes: a first support plate (221), the first support plate (221) being detachably connected to the fixing frame (21); a second support plate (222), one end of the second support plate (222) being connected to the first support plate (221); the crossbeam (3) being detachably connected to the first support plate (221); A third support plate (223), the third support plate (223) is located below the second support plate (222), and the third support plate (223) is connected to both the first support plate (221) and the second support plate (222).
6. The nailing device according to claim 5, characterized in that The first support plate (221) is provided with a first connection hole (2211) for inserting a fastener; and / or, The second support plate (222) is provided with a second connection hole (2221) for passing a fastener.
7. The nailing device according to claim 2, characterized in that: The nailing assembly (1) comprises: A fixing assembly (13), the fixing assembly (13) being connected to the crossbeam (3) in a relatively movably manner; A first mounting plate (14) and a second mounting plate (15), wherein the first mounting plate (14) and the second mounting plate (15) are arranged on the fixing assembly (13) at intervals; a first mounting space for accommodating the nailing component (11) is provided between the first mounting plate (14) and the fixing assembly (13); and a second mounting space for accommodating the nailing component (11) is provided between the second mounting plate (15) and the fixing assembly (13).
8. The nailing device according to claim 7, characterized in that: The fixing assembly (13) comprises: A first plate (131) and a second plate (132), wherein the first plate (131) and the second plate (132) are both provided with mounting holes for inserting fasteners; and an operating gap is provided between the first plate (131) and the second plate (132); A third plate body (133) is arranged spaced apart from the first plate body (131) and the second plate body (132) to form a connecting space for accommodating the crossbeam (3) between the third plate body (133) and the first plate body (131) and the second plate body (132).
9. The nailing device according to any one of claims 1 to 8, characterized in that The nailing equipment also includes: An assembly line (4), the assembly line (4) being located below the nailing assembly (1); the assembly line (4) being provided with a plurality of transport rollers (41) for transporting the components to be nailed (10).
10. The nailing device according to any one of claims 1 to 8, characterized in that The position detection module (5) comprises: A position sensor (51) is used to detect the edge position of the component to be nailed (10), and the position detection module (5) calculates the position to be nailed (101) based on the edge position of the component to be nailed (10) detected by the position sensor (51).
Citation Information
Cited By
Nailing equipment and nailing method
CN119370410A