Packaging device for cable processing

By introducing elastic assembly parts and tension warning parts into the cable packaging device, the tensile force of the protective film is monitored in real time, which solves the problem of the protective film being susceptible to excessive stretching and ensures the safety and quality of the cable packaging process.

CN223371412UActive Publication Date: 2025-09-23SHANDONG WUDI HAIFENG CABLE
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Patent Information

Application Number
CN202422628671.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-23
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In existing cable packaging technology, the protective film is easily deformed due to excessive stretching, and there is a lack of an effective early warning mechanism. It is difficult for operators to detect and take measures in time, affecting the protection effectiveness and safety.

Method used

A packaging device for cable processing was designed, which includes an elastic assembly, a pull rope and a tension warning component. The cable rotation is driven by a servo motor, and a warning mechanism composed of a tension sensor and a buzzer is used to monitor and issue an alarm in real time, alerting the operator when the force on the protective film exceeds the threshold.

Benefits of technology

Real-time monitoring and early warning of the tensile force of the protective film are achieved to prevent the protective film from being affected by deformation and ensure the safety and quality of the cable packaging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable packaging, and discloses a packaging device for cable processing, which comprises a base, the base is provided with a movable table and an air cylinder used for driving the movable table to move up and down in a reciprocating mode. A cable rotating piece located on the side face of the base and a servo motor used for driving the cable rotating piece to rotate are installed on the base; an opening groove is formed in the side face of the movable table, an elastic assembly part is installed in the opening groove, and a film cylinder located above the cable rotating part is rotationally arranged on the side face of the elastic assembly part; a tension early warning piece is installed on the top of the open groove, and a pull rope piece connected with the tension early warning piece is installed on the elastic assembly piece. The utility model provides a packaging device for cable processing, and solves the problem that early warning cannot be performed in time when a protective film is stretched and deformed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable packaging, in particular to a packaging device for cable processing. Background Art

[0002] Cables, as an important medium for power transmission and information transmission, are widely used in various fields. Cables are mainly used to ensure the stable transmission of current or signals. During the production and use of cables, they need to be wrapped with a protective film on the outside to isolate the cables from direct contact with the external environment, thereby reducing the physical damage to the cables during transportation. Therefore, a winding machine is used to wrap the cable reel with a protective film. During the use of the winding machine, the cable reel, as a key component, plays a role in supporting the cable reel and driving its rotation.

[0003] In existing cable packaging technology, the protective film has low tensile stress and is easily overstretched during application. The protective film cylinder will also be subjected to a large force, causing the protective film to deform and affecting its protective effectiveness. Currently, there is a lack of an effective early warning mechanism that can issue an alarm in time when the protective film is subjected to large tensile deformation. The lack of this early warning mechanism makes it difficult for operators to detect abnormal stretching of the protective film in the first place, and thus they cannot quickly take measures to make adjustments to avoid potential quality problems and safety hazards.

[0004] In order to solve the above problems, the present application proposes a packaging device for cable processing. Utility Model Content

[0005] Based on the technical problems existing in the background technology, the utility model proposes a packaging device for cable processing.

[0006] The utility model provides a packaging device for cable processing, comprising a base;

[0007] A movable platform and a cylinder for driving the movable platform to move up and down are installed on the base;

[0008] The base is provided with a cable rotating member located on a side thereof and a servo motor for driving the cable rotating member to rotate;

[0009] An open slot is provided on the side of the movable platform, an elastic assembly is installed in the open slot, and a film cylinder located above the cable rotating part is rotatably provided on the side of the elastic assembly;

[0010] A tension warning component is installed on the top of the open slot, and a pull rope component connected to the tension warning component is installed on the elastic assembly component.

[0011] Preferably, the elastic assembly includes a fixed rod, an assembly block and a spring, and the number of the fixed rods and springs is two. The two fixed rods are vertically installed in the open groove, and the assembly block is slidably sleeved on the two fixed rods. The two springs are respectively sleeved on the two fixed rods and placed below the assembly block. The two ends of the two springs are respectively connected to the bottom of the assembly block and the bottom of the open groove. A screw rod is connected to the side of the assembly block, and the membrane cylinder is rotatably sleeved on the screw rod. Two nuts are threadedly sleeved on the screw rod, and the membrane cylinder is located between the two nuts.

[0012] Preferably, the tension warning component includes a tension sensor, a pull rod and a buzzer, the tension sensor is installed at the top of the open slot, the pull rod is connected to the bottom of the tension sensor, the buzzer is installed on the side of the tension sensor, and the tension sensor and the buzzer are both connected to the controller.

[0013] Preferably, the pull rope member includes a pull ring and a pull rope body, the pull ring is installed on the top of the assembly block, the bottom end of the pull rod is provided with a first through hole, the middle part of the pull ring is provided with a second through hole, one end of the pull rope body passes through the first through hole and is tied to the bottom end of the pull rod, and the other end of the pull rope body passes through the second through hole and is tied to the pull ring.

[0014] Preferably, the cable rotating member includes a cable reel, which is arranged on the side of the base, and the servo motor is installed on the side of the base away from the cable reel. The output end of the servo motor is connected to the axis of the cable reel. A slide groove is provided on the side of the cable reel, and two sliders are slidably connected in the slide groove. Both ends of the cable reel are threaded with threaded rods extending into the slide groove, and the two threaded rods are rotatably connected to the sides away from the two sliders at one end. The sides of the two sliders are both installed with laterally arranged limit rods.

[0015] The above technical solution of the utility model has the following beneficial technical effects:

[0016] By setting the tension warning part and the pull rope part, the rolled cable can be put on the cable rotating part, and then the bottom end of the protective film on the membrane cylinder can be attached to the outer periphery of the cable. The cable rotating part is driven by the servo motor to drive the cable to rotate, so that the protective film on the membrane cylinder is wound on the cable. When the protective film on the membrane cylinder is subjected to a large tensile force, causing the force on the membrane cylinder to exceed a certain value, it will drive the elastic assembly to compress downward, so that the pull rope part generates tension on the tension warning part. After the tension warning part is subjected to force, it can timely issue an early warning to remind the staff that the membrane cylinder is subjected to a large force and the protective film is deformed. This structure realizes real-time monitoring and early warning of the tensile force on the protective film during the cable packaging process by introducing an early warning mechanism consisting of an elastic assembly, a pull rope part and a tension warning part. When the protective film is over-stretched due to low tensile stress, the early warning mechanism can respond quickly and issue an alarm through the tension warning part to remind the operator to pay attention to the abnormal stretching of the protective film in time. This improvement effectively avoids the problem of protective film affecting the protection efficiency due to deformation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a structural schematic diagram of a cable processing packaging device proposed by the present invention.

[0018] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the cable rotating part.

[0019] Figure 3 For this utility model Figure 1 A magnified view of center.

[0020] Figure numerals: 1. Base; 2. Movable platform; 3. Cylinder; 4. Cable rotating part; 41. Cable drum; 42. Slider; 43. Threaded rod; 44. Limit rod; 5. Servo motor; 6. Elastic assembly part; 61. Fixed rod; 62. Assembly block; 63. Spring; 7. Membrane cylinder; 8. Tension warning part; 81. Tension sensor; 82. Pull rod; 83. Buzzer; 9. Pull rope part; 91. Pull ring; 92. Pull rope body; 10. Screw rod; 11. Nut. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0022] like Figure 1-3 As shown, the present invention provides a cable processing packaging device, comprising a base 1;

[0023] In this embodiment, a movable platform 2 and a cylinder 3 for driving the movable platform 2 to move up and down are installed on the base 1.

[0024] In this embodiment, a cable rotating member 4 and a servo motor 5 for driving the cable rotating member 4 to rotate are installed on the base 1. The cable rotating member 4 includes a cable drum 41, which is arranged on the side of the base 1. The servo motor 5 is installed on the side of the base 1 away from the cable drum 41. The output end of the servo motor 5 is connected to the axis of the cable drum 41. A slide groove is provided on the side of the cable drum 41, and two sliders 42 are slidably connected in the slide groove. Threaded rods 43 extending into the slide groove are threadedly connected at both ends of the cable drum 41. The two threaded rods 43 are respectively connected to the two sliders 42 at the ends close to each other for rotation. The sides of the two sliders 42 are both installed with transversely arranged limit rods 44.

[0025] In this embodiment, an open slot is provided on the side of the movable table 2, in which an elastic assembly part 6 is installed. A membrane cylinder 7 located above the cable rotating part 4 is rotatably provided on the side of the elastic assembly part 6. The elastic assembly part 6 includes a fixed rod 61, an assembly block 62 and a spring 63. There are two fixed rods 61 and two springs 63. The two fixed rods 61 are vertically installed in the open slot. The assembly block 62 is slidably sleeved on the two fixed rods 61. The two springs 63 are respectively sleeved on the two fixed rods 61 and placed below the assembly block 62. The two ends of the two springs 63 are respectively connected to the bottom of the assembly block 62 and the bottom of the open slot. A screw rod 10 is connected to the side of the assembly block 62. The membrane cylinder 7 is rotatably sleeved on the screw rod 10. Two nuts 11 are threadedly sleeved on the screw rod 10. The membrane cylinder 7 is located between the two nuts 11.

[0026] In this embodiment, a tension warning component 8 is installed at the top of the open slot; the tension warning component 8 includes a tension sensor 81, a pull rod 82 and a buzzer 83. The tension sensor 81 is installed at the top of the open slot, the pull rod 82 is connected to the bottom of the tension sensor 81, and the buzzer 83 is installed on the side of the tension sensor 81. The tension sensor 81 and the buzzer 83 are both connected to the controller; a pull rope component 9 connected to the tension warning component 8 is installed on the elastic assembly 6. The pull rope component 9 includes a pull ring 91 and a pull rope body 92. The pull ring 91 is installed at the top of the assembly block 62. A first through hole is provided at the bottom end of the pull rod 82, and a second through hole is provided in the middle of the pull ring 91. One end of the pull rope body 92 passes through the first through hole and is tied to the bottom end of the pull rod 82, and the other end of the pull rope body 92 passes through the second through hole and is tied to the pull ring 91.

[0027] It should be noted that the rolled cable can be placed on the two limit rods 44. In actual use, the threaded rod 43 can be rotated according to the diameter of the cable to make the slider 42 move in the slide groove, thereby adjusting the distance between the two limit rods 44 to adapt to cables of different diameters. Then the bottom end of the protective film on the membrane cylinder 7 can be attached to the outer periphery of the cable, and the cable reel 41 is driven by the servo motor 5 to drive the cable to rotate, so that the protective film on the membrane cylinder 7 is wound on the cable. When the protective film on the membrane cylinder 7 is subjected to a large tensile force, causing the force acting on the membrane cylinder 7 to exceed a certain value, it will drive the assembly block 62 to move up and down on the fixed rod 61 and compress the spring 63. When the assembly block 62 moves downward, it will cause the pull rope body 92 to be stretched straight. When the pull rod 82 applies tension, the tension sensor 81 will transmit a pressure change signal to the controller after being subjected to the tension. The controller will then transmit the instruction to the buzzer 83 to sound an alarm, reminding the staff that the membrane cylinder 7 is subjected to a large force and the protective film is deformed. This structure realizes real-time monitoring and early warning of the tensile force on the protective film during the cable packaging process by introducing an early warning mechanism composed of an elastic assembly 6, a pull rope 9 and a tension early warning member 8. When the protective film is over-stretched due to low tensile stress, the early warning mechanism can respond quickly and sound an alarm through the tension early warning member 8 to remind the operator to promptly notice the abnormal stretching of the protective film. This improvement effectively avoids the problem of the protective film affecting its protective effectiveness due to deformation.

[0028] In a specific embodiment, it should be noted that when the protective film on the film cylinder 7 is stretched and deformation warning occurs, the movable table 2 can be driven up and down by the cylinder 3 to adjust the distance between the film cylinder 7 and the winding cable so that the distance is adjusted to an appropriate range to change the deformation problem of the protective film.

[0029] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.

Claims

1. A packaging device for cable processing, comprising a base (1), characterized in that: A movable platform (2) and a cylinder (3) for driving the movable platform (2) to move up and down are mounted on the base (1); The base (1) is provided with a cable rotating member (4) located on a side thereof and a servo motor (5) for driving the cable rotating member (4) to rotate; An open slot is provided on the side of the movable platform (2), an elastic assembly part (6) is installed in the open slot, and a film cylinder (7) located above the cable rotating part (4) is rotatably provided on the side of the elastic assembly part (6); A tension warning component (8) is installed on the top of the opening slot, and a pull rope component (9) connected to the tension warning component (8) is installed on the elastic assembly component (6).

2. A cable processing packaging device according to claim 1, characterized in that: The elastic assembly part (6) includes a fixed rod (61), an assembly block (62) and a spring (63). The number of the fixed rod (61) and the spring (63) is two. The two fixed rods (61) are vertically installed in the open groove. The assembly block (62) is slidably sleeved on the two fixed rods (61). The two springs (63) are respectively sleeved on the two fixed rods (61) and placed below the assembly block (62). The two ends of the two springs (63) are respectively connected to the bottom of the assembly block (62) and the bottom of the open groove. The side of the assembly block (62) is connected to a screw rod (10). The membrane cylinder (7) is rotatably sleeved on the screw rod (10). Two nuts (11) are threadedly sleeved on the screw rod (10). The membrane cylinder (7) is located between the two nuts (11).

3. A cable processing packaging device according to claim 2, characterized in that: The tension warning component (8) comprises a tension sensor (81), a pull rod (82) and a buzzer (83), wherein the tension sensor (81) is mounted on the top of the opening slot, the pull rod (82) is connected to the bottom of the tension sensor (81), and the buzzer (83) is mounted on the side of the tension sensor (81), and both the tension sensor (81) and the buzzer (83) are connected to a controller.

4. A cable processing packaging device according to claim 3, characterized in that: The pull rope member (9) includes a pull ring (91) and a pull rope body (92), wherein the pull ring (91) is mounted on the top of the assembly block (62), a first through hole is provided at the bottom end of the pull rod (82), and a second through hole is provided in the middle of the pull ring (91), one end of the pull rope body (92) passes through the first through hole and is connected to the bottom end of the pull rod (82), and the other end of the pull rope body (92) passes through the second through hole and is connected to the pull ring (91).

5. A cable processing packaging device according to claim 1, characterized in that: The cable rotating member (4) includes a cable drum (41), the cable drum (41) is arranged on the side of the base (1), the servo motor (5) is installed on the side of the base (1) away from the cable drum (41), the output end of the servo motor (5) is connected to the axis of the cable drum (41), a sliding groove is provided on the side of the cable drum (41), and two sliders (42) are slidably connected in the sliding groove. Both ends of the cable drum (41) are threaded with threaded rods (43) extending into the sliding groove. The two threaded rods (43) are respectively connected to the two sliders (42) at their respective ends. The sides of the two sliders (42) are both installed with horizontally arranged limit rods (44).