Organic resin discharging device

Abstract

The utility model relates to the technical field of resin discharging, in particular to an organic resin discharging device which comprises a material tank, a flow guiding assembly, a guiding-out assembly, a material receiving and connecting assembly and a lifting driving assembly, the flow guiding assembly is arranged at the bottom of the material tank, the guiding-out assembly is connected to the discharging end of the flow guiding assembly, and the material receiving and connecting assembly is connected with the lifting driving assembly. The material receiving connecting assembly comprises a material receiving hopper with one end extending to the guiding-out assembly, the driving end of the lifting driving assembly is connected with the material receiving hopper, and the lifting driving assembly is used for driving the material receiving hopper to move towards the guiding-out assembly; a gravity sensor is arranged on one side of the material receiving hopper and used for sensing the weight of materials contained in the material receiving hopper; the distribution that the flow guide assembly is directly arranged at the bottom of the material tank is adopted, it is effectively ensured that resin materials are naturally and smoothly guided out under the action of gravity, the problem of blockage or unsmoothness caused by material accumulation is solved, and therefore the continuity and stability of the discharging process are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of resin unloading, in particular to an organic resin unloading device. Background Art

[0002] Organic resins are a class of resins made from organic polymer materials and are widely found in nature and industrial production. These resins mainly include polymer resins, natural resins, and synthetic resins, with common examples including polyacrylates, polyesters, polyurethanes, polyimides, epoxy resins, polyethylene, and polyvinyl chloride. Organic resins possess a variety of excellent physical and chemical properties, such as good wear resistance, corrosion resistance, heat resistance, and electrical properties. Organic resins are easily oxidized and decomposed at high temperatures, and solvents and other harmful substances may be added during their preparation. Therefore, special attention should be paid to safety and environmental impact during their use. However, with the continuous advancement of science and technology, people are also deepening their research on the modification and optimization of organic resins in order to further improve their performance and environmental friendliness.

[0003] During the production or processing of organic resins, they need to go through a discharge process. Existing organic resins have poor discharge stability, which cannot effectively ensure smooth discharge of the resin material. This can easily lead to material accumulation, which can cause discharge blockage. Utility Model Content

[0004] In order to solve the above problems, the utility model adopts a layout in which the diversion component is directly set at the bottom of the material tank, which effectively ensures that the resin material is discharged naturally and smoothly under the action of gravity, reduces the blockage or stagnation caused by material accumulation, and thus improves the continuity and stability of the unloading process of the organic resin unloading device.

[0005] The technical solution adopted by the present utility model is: an organic resin unloading device, including a material tank, a flow guide component, an outlet component, a material receiving connection component and a lifting drive component, the flow guide component is arranged at the bottom of the material tank, the outlet component is connected to the discharge end of the flow guide component, the material receiving connection component includes a material receiving hopper with one end extending to the outlet component, the driving end of the lifting drive component is connected to the material receiving hopper, and the lifting drive component is used to drive the material receiving hopper to move toward the outlet component; a gravity sensor is provided on one side of the material receiving hopper to sense the weight of the material contained in the material receiving hopper.

[0006] A further improvement to the above solution is that the material tank is integrated with the diversion assembly and the outlet assembly by welding.

[0007] A further improvement to the above solution is that the diversion assembly includes an annular funnel and a knocking hammer arranged on the annular funnel, and the knocking hammer is used to knock the wall of the annular funnel to shake the material on the annular funnel off.

[0008] A further improvement to the above solution is that the striking hammer is an electric striking hammer, and a rubber pad is provided at the striking end.

[0009] A further improvement to the above solution is that a plurality of the percussion hammers are provided, and the plurality of percussion hammers are evenly distributed in an annular direction on the outer periphery of the annular funnel.

[0010] A further improvement to the above solution is that the outlet assembly includes an outlet pipe and a butterfly valve arranged on the outlet pipe, one end of the outlet pipe is connected to the annular funnel, and the other end extends toward the receiving hopper.

[0011] A further improvement to the above solution is that the butterfly valve is an electric butterfly valve.

[0012] A further improvement to the above solution is that a material receiving fixing frame is provided on the periphery of the material receiving hopper, the gravity sensor is provided on the material receiving fixing frame, and the material receiving hopper is connected to the lifting drive assembly via the material receiving fixing frame.

[0013] A further improvement to the above solution is that the material receiving hopper includes a material receiving end and a material discharging end, the material receiving end expands outward, and a slow-flow strip is provided on the inner periphery of the material discharging end.

[0014] A further improvement to the above solution is that the material receiving end is provided with an arc-shaped filter screen.

[0015] The beneficial effects of the utility model are:

[0016] Compared with the existing organic resin unloading, the utility model adopts a layout in which the diversion component is directly set at the bottom of the material tank, which effectively ensures that the resin material is naturally and smoothly discharged under the action of gravity, reduces the blockage or stagnation caused by material accumulation, and thus improves the continuity and stability of the unloading process. The seamless connection between the outlet component and the diversion component further enhances the smoothness of material transmission, avoids material leakage or residue caused by unreasonable interface design, and ensures the cleanliness and safety of the production environment. The receiving hopper in the material connection component can be flexibly moved toward the outlet component through the precise control of the lifting drive component. This design not only realizes the precise docking of the material, but also greatly improves the material receiving efficiency, reduces manual intervention, and reduces labor intensity. At the same time, the gravity sensor configured on one side of the receiving hopper monitors and feeds back the material weight information in real time, providing data support for the automatic control system, making the entire unloading process more intelligent and controllable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of the organic resin unloading device of the utility model;

[0018] Figure 2 for Figure 1A schematic side view of an organic resin unloading device;

[0019] Figure 3 for Figure 1 A three-dimensional schematic diagram of the organic resin unloading device from another perspective;

[0020] Figure 4 for Figure 1 A three-dimensional schematic diagram of the organic resin unloading device from another perspective.

[0021] Explanation of the accompanying drawings: material tank 1, diversion component 2, annular funnel 21, knocking hammer 22, outlet component 3, outlet pipe 31, butterfly valve 32, material receiving connection component 4, material receiving hopper 41, material receiving fixing frame 411, material receiving end 412, material discharge end 413, slow flow strip 414, arc filter 415, gravity sensor 42, lifting drive component 5. DETAILED DESCRIPTION

[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.

[0023] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0025] like Figures 1 to 4As shown, in one embodiment of the present invention, an organic resin unloading device is involved, including a material tank 1, a flow guide component 2, an outlet component 3, a material connection component 4 and a lifting drive component 5, wherein the flow guide component 2 is arranged at the bottom of the material tank 1, the outlet component 3 is connected to the discharge end of the flow guide component 2, the material connection component 4 includes a receiving hopper 41 with one end extending to the outlet component 3, the driving end of the lifting drive component 5 is connected to the receiving hopper 41, and the lifting drive component 5 is used to drive the receiving hopper 41 to move toward the outlet component 3; a gravity sensor 42 is provided on one side of the receiving hopper 41 to sense the weight of the material contained in the receiving hopper 41. This embodiment adopts a layout in which the flow guide component 2 is directly arranged at the bottom of the material tank 1, which effectively ensures that the resin material is naturally and smoothly discharged under the action of gravity, reduces the blockage or stagnation caused by material accumulation, and thus improves the continuity and stability of the unloading process. The seamless connection between the outlet assembly 3 and the diversion assembly 2 further enhances the smoothness of material transmission, avoids material leakage or residue caused by unreasonable interface design, and ensures the cleanliness and safety of the production environment. The receiving hopper 41 in the material connection assembly 4 can be flexibly moved toward the outlet assembly 3 through the precise control of the lifting drive assembly 5. This design not only achieves accurate docking of the materials, but also greatly improves the efficiency of the materials, reduces manual intervention, and reduces labor intensity. At the same time, the gravity sensor 42 configured on one side of the receiving hopper 41 monitors and feeds back material weight information in real time, providing data support for the automated control system, making the entire unloading process more intelligent and controllable.

[0026] The tank 1, the flow guide assembly 2, and the outlet assembly 3 are welded together to form a single unit. In this embodiment, the welded connection ensures a tight and secure seal between the tank 1, the flow guide assembly 2, and the outlet assembly 3, effectively preventing resin leakage during unloading and improving the safety of the working environment. The welded connection also enhances the overall structural strength, ensuring greater stability and durability when withstanding resin pressure and external environmental influences.

[0027] The diversion assembly 2 includes an annular funnel 21 and a knocking hammer 22 arranged on the annular funnel 21, and the knocking hammer 22 is used to knock the wall of the annular funnel 21 to shake the material on the annular funnel 21 off. Specifically, the knocking hammer 22 is an electric knocking hammer 22, and a rubber pad is provided at the knocking end. There are multiple knocking hammers 22, and the multiple knocking hammers 22 are evenly distributed in an annular direction on the periphery of the annular funnel 21. In this embodiment, the design of the annular funnel 21 optimizes the material flow path, ensuring that the resin particles can be smoothly gathered and guided to the outlet. The equipped electric knocking hammer 22, through its efficient and controllable knocking action, accurately acts on the wall of the annular funnel 21, effectively reducing the adhesion and accumulation of materials on the funnel surface, and avoiding the blockage problem caused by material residue in the traditional method. The rubber pads added to the ends of the hammers 22 not only protect the funnel material from direct impact damage, extending the equipment's service life, but also further enhance the impact through its cushioning effect, allowing the material to fall more thoroughly. The design of multiple hammers 22 evenly distributed around the circumference ensures comprehensive and uniform impact, maximizing unloading efficiency and effectiveness.

[0028] The export assembly 3 includes an export pipe 31 and a butterfly valve 32 arranged on the export pipe 31, one end of the export pipe 31 is connected to the annular funnel 21, and the other end extends toward the receiving hopper 41. Specifically, the butterfly valve 32 is an electric butterfly valve 32. In this embodiment, the introduction of the electric butterfly valve 32 enables the operator to remotely or programmatically control the flow of resin, which not only simplifies the operating process, but also greatly improves work efficiency. The rapid response and precise adjustment capabilities of the butterfly valve 32 ensure the precise control of the resin flow and speed, effectively avoid overflow or blockage problems caused by improper manual operation, and ensure the safety and cleanliness of the production environment. The close connection design between the export pipe 31 and the annular funnel 21 optimizes the flow path of the resin, reduces the loss and residue of the material during the transfer process, and improves resource utilization. The extension layout of the other end of the pipe toward the receiving hopper further ensures that the resin can accurately and smoothly enter the next process or storage equipment.

[0029] A material receiving bracket 411 is provided on the periphery of the receiving hopper 41. The gravity sensor 42 is mounted on the material receiving bracket 411. The receiving hopper 41 is connected to the lifting drive assembly 5 via the material receiving bracket 411. In this embodiment, the provision of the material receiving bracket 411 on the periphery of the receiving hopper 41 not only enhances the structural stability, ensuring that the receiving hopper 41 remains stable and does not shake during the unloading process, but also provides a solid foundation for the precise installation of the gravity sensor 42. The gravity sensor 42 monitors the weight changes of the resin material in the receiving hopper 41 in real time, enabling intelligent monitoring of the unloading process, effectively preventing overloading or emptying, and improving operational safety and efficiency.

[0030] The receiving hopper 41 includes a receiving end 412 and a discharging end 413. The receiving end 412 expands outward, and a flow-slowing strip 414 is provided on the inner periphery of the discharging end 413. Specifically, the receiving end 412 is provided with an arc-shaped filter screen 415. In this embodiment, the outward-expanding structure of the receiving end 412 effectively increases the receiving area, so that the resin material can enter the hopper more smoothly and more concentratedly when pouring, reducing splashing and scattering, and ensuring the cleanliness and safety of the production environment. At the same time, the provision of the arc-shaped filter screen 415 further refines the material receiving process, and can preliminarily filter out impurities or large foreign matter in the resin, thereby improving the purity of raw materials and product quality for subsequent processing. The flow-slowing strip 414 built into the discharging end 413, by slowing down the flow rate of the resin, avoids material blockage or damage to downstream equipment that may be caused by direct impact, thereby ensuring a smooth and continuous unloading process.

[0031] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. An organic resin unloading device, characterized in that: It includes a material tank, a diversion component, an outlet component, a material receiving connection component and a lifting drive component. The diversion component is arranged at the bottom of the material tank, the outlet component is connected to the discharge end of the diversion component, the material receiving connection component includes a material receiving hopper with one end extending to the outlet component, the driving end of the lifting drive component is connected to the material receiving hopper, and the lifting drive component is used to drive the material receiving hopper to move toward the outlet component; a gravity sensor is provided on one side of the material receiving hopper to sense the weight of the material contained in the material receiving hopper.

2. The organic resin unloading device according to claim 1, characterized in that: The material tank is integrated with the flow guide assembly and the outlet assembly by welding.

3. The organic resin unloading device according to claim 1, characterized in that: The diversion component includes an annular funnel and a knocking hammer arranged on the annular funnel, and the knocking hammer is used for knocking the wall surface of the annular funnel to shake the material on the annular funnel off.

4. The organic resin unloading device according to claim 3, characterized in that: The striking hammer is an electric striking hammer, and a rubber pad is provided at the striking end.

5. The organic resin unloading device according to claim 3, characterized in that: There are multiple percussion hammers, and the multiple percussion hammers are evenly distributed on the outer periphery of the annular funnel in an annular direction.

6. The organic resin unloading device according to claim 1, characterized in that: The outlet assembly includes an outlet pipe and a butterfly valve arranged on the outlet pipe. One end of the outlet pipe is connected to the annular funnel, and the other end extends toward the receiving hopper.

7. The organic resin unloading device according to claim 6, characterized in that: The butterfly valve is an electric butterfly valve.

8. The organic resin unloading device according to claim 1, characterized in that: A material receiving fixing frame is provided on the outer periphery of the material receiving hopper, the gravity sensor is provided on the material receiving fixing frame, and the material receiving hopper is connected to the lifting drive assembly through the material receiving fixing frame.

9. The organic resin unloading device according to claim 8, characterized in that: The material receiving hopper comprises a material receiving end and a material discharging end. The material receiving end expands outwards, and a slow-flow strip is provided on the inner periphery of the material discharging end.

10. The organic resin unloading device according to claim 9, characterized in that: The material receiving end is provided with an arc-shaped filter screen.

Images