Device for discharging materials in order
By designing a sequentially arranged discharge device and utilizing the coordination of forward and reverse conveyor belts, the problem of disordered distribution of bagged or bottled materials is solved, efficient material sorting and automated feeding are achieved, and the needs of back-end case packing equipment are met.
Patent Information
- Application Number
- CN202422882732.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the existing technology, bagged or bottled materials are distributed in disorder after production, resulting in low efficiency of manual sorting and harmful to the health of workers, and unable to meet the feeding needs of the back-end automated packaging equipment.
A sequential discharging device is designed, which includes a frame assembly, a transmission assembly, a drive assembly and a material dividing assembly. Through the cooperation of forward and reverse conveyor belts, the sequential discharging of disordered materials is achieved.
It achieves orderly arrangement of disordered materials, improves discharge efficiency, meets the feeding needs of back-end automated packing equipment, reduces labor costs and improves production efficiency.
Smart Images

Figure CN223371958U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of arranging disordered materials at the front end of the packaging industry, and particularly relates to a device for discharging materials in order. Background Art
[0002] After the bagged materials or bottled materials have been produced through the previous production process, they need to be packed into boxes.
[0003] After production is completed, bagged or bottled materials are disordered and irregular, and are usually manually sorted and then packed, which will cause certain labor costs and low production efficiency. Long-term manual sorting will also have a certain impact on the health of the workers. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present invention provides a sequential discharging device, the purpose of which is to realize the sequential discharging of disordered materials, so that the discharging can meet the feeding requirements of the back-end automatic packaging equipment.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a sequential discharging device, including a frame assembly, the frame assembly includes a base frame and side panels, the base frame is fixedly connected to the side panels; the side panels are vertically fixed above the base frame; there are two side panels; the two side panels are symmetrically arranged; a transmission assembly, the transmission assembly includes a conveyor belt; the conveyor belt includes a forward conveyor belt and a reverse conveyor belt; a driving assembly, the driving assembly includes a motor and a transmission shaft; there are two motors; the motor is connected to the transmission shaft; the motor includes a bottom motor and a head motor; the bottom motor drives the forward conveyor belt; the head motor drives the reverse conveyor belt; a material dividing assembly, the material dividing assembly includes a material dividing plate; the material dividing plate is arranged above the conveyor belt; the material dividing plate divides the conveyor belt into three conveying areas; each of the three conveying areas is provided with a forward conveyor belt and two reverse conveyor belts; the forward conveyor belt is arranged between the two reverse conveyor belts.
[0006] A sequential discharging device includes a frame assembly, a transmission assembly, a drive assembly, and a material distribution assembly. The four components cooperate to achieve sequential discharging of disordered bagged or bottled materials, thereby ensuring that the discharging meets the feeding requirements of the automated packaging equipment at the back end. The frame assembly serves as the base for the installation of the other components in the sequential discharging device, providing support and fixation for the installation of these components. The drive assembly drives the transmission assembly, providing a power source for the transmission assembly. When the bagged or bottled materials are fed onto the conveyor belt, the drive assembly drives the conveyor belt in the transmission assembly, thereby driving the bagged or bottled materials along with it. The conveyor belt includes a forward conveyor belt and a reverse conveyor belt. The motor includes a bottom motor and a head motor. The bottom motor drives the forward conveyor belt, while the head motor drives the reverse conveyor belt, ensuring that the forward and reverse conveyor belts do not affect each other. The dividing plate in the dividing assembly is arranged above the conveyor belt. The dividing plate can divide the conveyor belt into three areas. Each area is provided with a forward conveyor belt and two reverse conveyor belts. The dividing plate cooperates with the forward conveyor belt and the reverse conveyor belt to realize orderly discharge of disordered materials. At the same time, the three areas can improve the efficiency of orderly discharge.
[0007] Furthermore, the driving assembly also includes a transmission wheel; the transmission wheel is rotatably arranged on the transmission shaft.
[0008] The driving assembly also includes a transmission wheel, which is rotatably arranged on the transmission shaft. The transmission wheel and the conveyor belt are driven to drive the material to move on the conveyor belt.
[0009] Furthermore, the transmission assembly also includes two rollers; the rollers are arranged below the forward-rotating conveyor belt.
[0010] The transmission assembly also includes a roller, which is arranged below the forward conveyor belt. The roller changes the transmission direction of a part of the forward conveyor belt from horizontal transmission to vertical transmission, thereby placing the bottom motor and the transmission shaft connected to the bottom motor downward, thereby staggering the position of the head motor that controls the reverse conveyor belt to ensure the installation position of the two motors.
[0011] Furthermore, the transmission assembly also includes a pad rail, a passive shaft and a passive wheel; the passive shaft is fixedly connected to the side plate; the passive wheel is arranged on the passive shaft; the middle of the pad rail and the passive wheel protrudes upward; the protrusion is located in the middle of the two conveyor belts.
[0012] The transmission assembly also includes pad rails, passive shafts and passive wheels. The pad rails and passive shafts can support the conveyor belts. The pad rails and passive wheels can ensure that each conveyor belt does not collide or rub against each other through the protrusions in the middle, and runs in isolation on its own track.
[0013] Furthermore, the transmission assembly also includes a reflux baffle; the reflux baffle is arranged above the conveyor belt; and the reflux baffle is arranged at the feeding position.
[0014] After the material enters, the forward conveyor belt drives the material above it to move toward the discharge port. After encountering the dividing plate, the irregular material follows the reverse conveyor belt to move to the reflux baffle. The reflux baffle can squeeze this part of the material toward the middle, making the contact area between the material and the forward conveyor belt larger. The forward conveyor belt then drives this part of the material to move toward the discharge port, thereby realizing orderly discharge.
[0015] Furthermore, a plurality of connecting plates are provided below the pad rail; two ends of the connecting plates are fixedly connected to the side plates.
[0016] A plurality of connecting plates are provided under the pad rail, which are fixed to the side plates to provide a support for the pad rail and the conveyor belt above it.
[0017] Furthermore, the material distribution assembly also includes a material distribution rack and a limit block; the material distribution rack is fixedly connected to the side plate; there is a through hole on the limit block; the limit block is arranged on the material distribution rack through the through hole; and the limit block is connected to the material distribution plate.
[0018] The material dividing assembly also includes a material dividing rack and a limit block. The limit block is connected to the material dividing plate, and the limit block is fixed on the material dividing rack, so that the material dividing plate is fixed and the materials falling into the three areas of the conveyor belt are moved to realize orderly arrangement and discharge.
[0019] Furthermore, a guard plate is provided on the outer side of the forward conveyor belt.
[0020] The guard plate is arranged on the outside of the forward conveyor belt to protect the outside of the forward conveyor belt and improve the safety of the sequential discharging device.
[0021] Furthermore, the transmission assembly also includes a fixed block; the fixed block has a through hole; the fixed block is arranged on the transmission shaft through the through hole; and the bottom of the fixed block is fixedly connected to the base frame.
[0022] The fixing block is fixedly connected to the base frame, and provides a fixing function for the position of the transmission shaft connected to the bottom motor.
[0023] Furthermore, the rack assembly also includes a plurality of feet; the feet are connected to the base frame; there are six feet; and two feet are symmetrically arranged at the bottom of both ends of the base frame.
[0024] The foot is fixedly connected to the base frame, and the foot can make the sequentially arranged discharge device fixed on the ground more stable.
[0025] Beneficial effects
[0026] 1. The sequential discharging device of this utility model can realize the sequential discharging of disordered bagged or bottled materials, so that the discharging can meet the feeding requirements of the back-end automated boxing equipment;
[0027] 2. The utility model's sequential discharging device uses a dividing plate to divide the conveyor belt into three areas, which can improve the efficiency of orderly discharging;
[0028] 3. The sequential discharging device of the utility model has low requirements on the incoming material state, fast sequential discharging speed, and wide applicability;
[0029] 4. The sequential discharging device of the utility model is equipped with two motors, which control the corresponding conveyor belts respectively without affecting each other;
[0030] 5. The utility model arranges the material discharge device in sequence, and the pad rail and the driven wheel can ensure that each conveyor belt does not collide or rub against each other through the protrusion in the middle, thereby increasing the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural diagram of the discharge device arranged in sequence;
[0032] Figure 2 An exploded view of the components of the discharge device arranged in sequence;
[0033] Figure 3 It is a structural diagram of the forward conveyor belt;
[0034] Figure 4 This is the top view of the forward conveyor belt;
[0035] Figure 5 It is the top view of the material distribution component;
[0036] Figure 6 It is a top view of the discharge device arranged in sequence.
[0037] In the accompanying drawings: 11, base frame; 12, side panel; 13, foot; 21, conveyor belt; 22, roller; 23, rail pad; 24, passive shaft; 25, passive wheel; 26, reflux baffle; 27, connecting plate; 28, guard plate; 29, fixing block; 31, motor; 32, transmission shaft; 33, transmission wheel; 41, dividing plate; 42, dividing rack; 43, limit block; 211, forward conveyor belt; 212, reverse conveyor belt; 311, bottom motor; 312, head motor. DETAILED DESCRIPTION
[0038] Example 1
[0039] like Figure 1 and Figure 2The device for discharging materials in sequence shown in the figure includes a frame assembly, the frame assembly includes a bottom frame 11 and a side plate 12, the bottom frame 11 and the side plate 12 are fixedly connected; the side plate 12 is a rectangular thin plate, which is vertically fixed above the bottom frame 11; there are two side plates 12; the two side plates 12 are symmetrically arranged; a transmission assembly, the transmission assembly includes a conveyor belt 21; the conveyor belt 21 is a mesh chain conveyor belt; the conveyor belt 21 includes a forward conveyor belt 211 and a reverse conveyor belt 212; there are three forward conveyor belts 211 and six reverse conveyor belts 212; a drive assembly, the drive assembly includes a motor 31 and a transmission shaft 32; the electric There are two machines 31; the motor 31 is connected to the drive shaft 32; the motor 31 includes a bottom motor 311 and a head motor 312; the bottom motor 311 drives the forward conveyor belt 211; the head motor 312 drives the reverse conveyor belt 212; the material dividing component, the material dividing component includes a material dividing plate 41; the material dividing plate 41 is made of stainless steel and is arranged above the conveyor belt 21; the material dividing plate 41 divides the conveyor belt 21 into three conveying areas; each of the three conveying areas is provided with a forward conveyor belt 211 and two reverse conveyor belts 212; the forward conveyor belt 211 is arranged between the two reverse conveyor belts 212.
[0040] A sequential discharging device includes a frame assembly, a transmission assembly, a drive assembly, and a material distribution assembly. These four components work together to achieve sequential discharging of unordered bagged or bottled materials, ensuring that the discharging meets the feeding requirements of the automated packaging equipment at the back end. The frame assembly serves as the base for the other components of the sequential discharging device, providing support and fixation for their installation. The drive assembly drives the transmission assembly, providing a power source for the transmission assembly. When the bagged or bottled materials are fed onto the conveyor belt, the drive assembly drives the conveyor belt 21 in the transmission assembly, thereby conveying the bagged or bottled materials. The conveyor belt 21 includes a forward conveyor belt 211 and a reverse conveyor belt 212. The motor 31 includes a bottom motor 311 and a head motor 312. The bottom motor 311 drives the forward conveyor belt 211, while the head motor 312 drives the reverse conveyor belt 212, ensuring that the forward and reverse conveyor belts 211 and 212 do not affect each other. The dividing plate 41 in the dividing assembly is arranged above the conveyor belt 21. The dividing plate 41 can divide the conveyor belt 21 into three areas. Each area is provided with a forward conveyor belt 211 and two reverse conveyor belts 212. The dividing plate 41 cooperates with the forward conveyor belt 211 and the reverse conveyor belt 212 to realize orderly discharge of disordered materials. At the same time, the three areas can improve the efficiency of orderly discharge.
[0041] like Figure 2 As shown, the drive assembly further includes a transmission wheel 33 ; the transmission wheel 33 is rotatably disposed on the transmission shaft 32 ; a forward transmission belt 211 has three transmission wheels 33 ; a reverse transmission belt 212 has two transmission wheels 33 .
[0042] The driving assembly further includes a transmission wheel 33 , which is rotatably disposed on the transmission shaft 32 . The transmission wheel 33 and the conveyor belt 21 transmit power to drive the material to move on the conveyor belt 21 .
[0043] like Figure 3 As shown, the transmission assembly further includes a roller 22 ; the roller 22 is cylindrical; there are two rollers 22 ; the rollers 22 are arranged below the forward conveyor belt 211 .
[0044] The transmission assembly also includes a roller 22, which is arranged below the forward conveyor belt 212. The roller 22 changes the transmission direction of a part of the forward conveyor belt 211 from horizontal transmission to vertical transmission, thereby placing the bottom motor 311 and the transmission shaft 32 connected to the bottom motor 311 downward, thereby staggering the position of the head motor 312 that controls the reverse conveyor belt 212 to ensure the installation position of the two motors 31.
[0045] like Figure 4 and Figure 6 As shown, the transmission assembly also includes a pad rail 23, a driven shaft 24 and a driven wheel 25; there are two driven shafts 24, which are cylindrical; the driven shaft 24 is fixedly connected to the side plate 12 by bolts; the driven wheel 25 is arranged on the driven shaft 24; the middle of the pad rail 23 and the driven wheel 25 protrudes upward; the protrusion is located in the middle of the two conveyor belts 21.
[0046] The transmission assembly also includes a pad rail 23, a driven shaft 24 and a driven wheel 25. The pad rail 23 and the driven shaft 24 can support the conveyor belt 21. The pad rail 23 and the driven wheel 25 can ensure that each conveyor belt 21 does not collide or rub against each other through the protrusion in the middle, and runs in isolation on its own track.
[0047] like Figure 1 As shown, the transmission assembly further includes a reflux baffle 26; the middle of the reflux baffle 26 protrudes outward to form a triangle; the reflux baffle 26 is arranged above the conveyor belt 21; and the reflux baffle 26 is arranged at the feeding position.
[0048] After the material enters, the forward conveyor belt 211 drives the material above it to move toward the discharge port. After encountering the dividing plate 41, the irregular material follows the reverse conveyor belt 212 to move to the reflux baffle 26. The reflux baffle 26 can squeeze this part of the material toward the middle, making the contact area between the material and the forward conveyor belt 211 larger. The forward conveyor belt 211 then drives this part of the material to move toward the discharge port, thereby realizing orderly arrangement of the material for discharge.
[0049] like Figure 2 As shown, a plurality of connecting plates 27 are provided below the pad rail 23 ; two ends of the connecting plates 27 are fixedly connected to the side plates 12 by bolts.
[0050] A plurality of connecting plates 27 are provided below the pad rail 23 . The connecting plates 27 are fixed to the side plates 12 to provide a support for the pad rail 23 and the conveyor belt 21 above the pad rail 23 .
[0051] like Figure 5 As shown, the material distribution assembly also includes a material distribution rack 42 and a limit block 43; the material distribution rack 42 is fixedly connected to the side plate 12 by bolts; there is a through hole on the limit block 43; the limit block 43 is arranged on the material distribution rack 42 through the through hole; the limit block 43 is connected to the material distribution plate 41.
[0052] The material dividing assembly also includes a material dividing rack 42 and a limit block 43. The limit block 43 is connected to the material dividing plate 41, and the limit block 43 is fixed on the material dividing rack 42, so that the material dividing plate 41 is fixed, and the materials falling into the three areas of the conveyor belt 21 are moved to realize orderly arrangement and discharge.
[0053] like Figure 3 As shown, a guard plate 28 is provided on the outer side of the forward conveyor belt 211.
[0054] The guard plate 28 is arranged on the outer side of the forward conveyor belt 211 to protect the outer side of the forward conveyor belt 211 and improve the safety of the sequential discharging device.
[0055] like Figure 4 As shown, the transmission assembly further includes a fixing block 29 ; the fixing block 29 has a through hole; the fixing block 29 is disposed on the transmission shaft 32 through the through hole; the bottom of the fixing block 29 is fixedly connected to the base frame 11 by bolts.
[0056] The fixing block 29 is fixedly connected to the base frame 11 , and provides a fixing function for the position of the transmission shaft 32 connected to the bottom motor 311 .
[0057] like Figure 1 As shown, the frame assembly further includes a plurality of feet 13 ; the feet 13 are connected to the base frame 11 ; there are six feet 13 ; two feet 13 are symmetrically arranged at the bottom of both ends of the base frame 11 .
[0058] The foot 13 is fixedly connected to the base frame 11 by bolts, and the foot 13 can make the sequentially arranged discharge device fixed on the ground more stably.
[0059] The working principle of the above embodiment is:
[0060] The discharging device is started in sequence, the bottom motor 311 drives the three forward conveyor belts 211 to operate, and the head motor 312 drives the six reverse conveyor belts 212 to operate. The disordered materials at the front end enter the conveyor belt 21, and the dividing plate divides the conveyor belt 21 into three conveying areas. The materials in each area that fall on the forward conveyor belt 211 are driven by it to move toward the discharging port, and the materials brought by the friction belt can also be driven to move toward the discharging port. Before the discharging port, they will encounter the dividing plate 41, which will regularize the materials. The materials that are regularized will be discharged with The forward conveyor belt 211 moves toward the discharge port, and the material with a larger deviation will, under the action of the dividing plate 41, cause the contact area between the material and the reverse conveyor belt 212 to be larger, and the reverse conveyor belt 212 will drive this part of the material to move toward the position of the feed port. After reaching the reflux baffle 26, due to the shape of the reflux baffle 26, the material is squeezed from both sides to the middle. When the contact area between the material and the forward conveyor belt 211 is larger, the material will move toward the discharge port along with the forward conveyor belt 211, and this cycle will be repeated to realize the orderly arrangement and discharge of the material.
[0061] Depending on the size of the material, two situations will occur at the discharge port: small materials will be discharged in two rows side by side at the discharge port, and the final discharge port will be discharged in six rows in sequence; large materials will be discharged in a single row side by side at the discharge port, and the final discharge port will be discharged in three rows in sequence.
Claims
1. A sequential discharging device, characterized in that: include: A frame assembly, the frame assembly comprising a bottom frame (11) and side panels (12), the bottom frame (11) being fixedly connected to the side panels (12); the side panels (12) being vertically fixed above the bottom frame (11); the side panels (12) being provided in two pieces; the two side panels (12) being symmetrically arranged; A transmission assembly, the transmission assembly comprising a conveyor belt (21); the conveyor belt (21) comprising a forward conveyor belt (211) and a reverse conveyor belt (212); A drive assembly, the drive assembly comprising a motor (31) and a transmission shaft (32); two motors (31); the motor (31) and the transmission shaft (32) are connected; the motor (31) comprises a bottom motor (311) and a head motor (312); the bottom motor (311) drives a forward conveyor belt (211); the head motor (312) drives a reverse conveyor belt (212); A material dividing assembly, the material dividing assembly comprising a material dividing plate (41); the material dividing plate (41) is arranged above the conveyor belt (21); the material dividing plate (41) divides the conveyor belt (21) into three conveying areas; each of the three conveying areas is provided with a forward conveyor belt (211) and two reverse conveyor belts (212); the forward conveyor belt (211) is arranged between the two reverse conveyor belts (212).
2. The sequential discharging device according to claim 1, characterized in that: The drive assembly further includes a transmission wheel (33); the transmission wheel (33) is rotatably disposed on the transmission shaft (32).
3. The sequential discharging device according to claim 1, characterized in that: The transmission assembly further comprises rollers (22); there are two rollers (22); and the rollers (22) are arranged below the forward conveyor belt (211).
4. The sequential discharging device according to claim 1, characterized in that: The transmission assembly further comprises a pad rail (23), a driven shaft (24) and a driven wheel (25); the driven shaft (24) is fixedly connected to the side plate (12); the driven wheel (25) is arranged on the driven shaft (24); the middle of the pad rail (23) and the driven wheel (25) is convex upward; the convexity is located in the middle of the two conveyor belts (21).
5. The sequential discharging device according to claim 1, characterized in that: The transmission assembly further comprises a reflux baffle (26); the reflux baffle (26) is arranged above the conveyor belt (21); and the reflux baffle (26) is arranged at a feeding position.
6. The sequential discharging device according to claim 4, characterized in that: A plurality of connecting plates (27) are provided below the pad rail (23); two ends of the connecting plates (27) are fixedly connected to the side plates (12).
7. The sequential discharging device according to claim 1, characterized in that: The material distribution assembly further comprises a material distribution frame (42) and a limiting block (43); the material distribution frame (42) is fixedly connected to the side plate (12); the limiting block (43) has a through hole; the limiting block (43) is arranged on the material distribution frame (42) through the through hole; and the limiting block (43) is connected to the material distribution plate (41).
8. The sequential discharging device according to claim 1, characterized in that: A guard plate (28) is provided on the outer side of the forward conveyor belt (211).
9. The sequential discharging device according to claim 1, characterized in that: The transmission assembly further includes a fixed block (29); a through-hole is provided on the fixed block (29); the fixed block (29) is disposed on the transmission shaft (32) through the through-hole; and the bottom of the fixed block (29) is fixedly connected to the base frame (11).
10. The sequential discharging device according to claim 1, characterized in that: The frame assembly further comprises a plurality of feet (13); the feet (13) are connected to the base frame (11); there are six feet (13); and the two feet (13) are symmetrically arranged at the bottom of both ends of the base frame (11).