Electromagnetic rotary stopper
Through the electromagnetic rotating material stopper, permanent magnets and electromagnetic drive components are used to replace the drive motor and reducer, which solves the problems of high cost and low life of the existing material stopper, realizes the design of low cost and high life of the material stopper, and can detect the status of the material stopper rod.
Patent Information
- Application Number
- CN202422145513.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing material stopper needs to be driven by a drive motor and a reducer, which results in high cost and short service life of the reducer.
An electromagnetic rotary stopper is used, and a permanent magnet and electromagnetic drive assembly are used to replace the drive motor and reducer. The stopper rod is driven to rotate by changing the current direction of the electromagnetic drive component, and the position of the stopper rod is detected by combining a limit structure and a sensor.
The cost is reduced, the service life is extended, the low-cost and high-life rotation of the stopper rod is achieved, and the initial and rotation states of the stopper rod can be detected.
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Figure CN223372145U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material stoppers, and in particular relates to an electromagnetic rotary material stopper. Background Art
[0002] Material stoppers are used in warehousing and logistics transportation, but the existing material stoppers include a drive controller, a drive motor, an encoder, a reducer, a rotating seat and a material stopper rod. The drive motor drives the material stopper rod to rotate through the reducer, and the material is stopped by the rotation of the material stopper rod.
[0003] However, the above-mentioned material stopper needs to be driven by a drive motor and a reducer, which has a high overall cost and a short service life of the reducer. Utility Model Content
[0004] The purpose of the utility model is to provide an electromagnetic rotary material stopper with low cost and long service life.
[0005] To achieve the above objectives, the present invention provides the following technical solutions: an electromagnetic rotary material stopper, comprising:
[0006] A rotating seat, wherein a rotating hole is provided in the rotating seat;
[0007] a rotating shaft, the rotating shaft passing through the rotating hole and being rotatably connected to the rotating hole, the rotating shaft comprising a driving end and a driven end, the driving end and the driven end being respectively located on two sides of the rotating seat;
[0008] A material blocking rod, one end of which is fixedly connected to the driven end;
[0009] A permanent magnet, the permanent magnet being fixed on the driving end and comprising an N pole and an S pole;
[0010] An electromagnetic drive component includes an electromagnetic drive member and a stator, the stator includes a first half ring and a second half ring, the first half ring and the second half ring are arranged on the outside of the permanent magnet, and the electromagnetic drive member is used to change the magnetism of the first half ring and the second half ring.
[0011] Furthermore, the stator also includes a first iron core and a second iron core, the first iron core and the second iron core are arranged in parallel, the first iron core and the second iron core are fixed on the rotating seat, a first connecting block is fixed on the first iron core, and a second connecting block is fixed on the second iron core, the first connecting block and the second connecting block are fixed together, the first half ring is fixed at one end of the first iron core, and the second half ring is fixed at one end of the second iron core, the electromagnetic driving component is configured as a driving coil, and the driving coil is sleeved on the first connecting block and the second connecting block.
[0012] Furthermore, the first half ring, the first iron core and the first connecting block are integrally formed, the second half ring, the second iron core and the second connecting block are integrally formed, a first through hole is provided on the first iron core and the first connecting block, a second internal threaded hole is provided on the second iron core and the second connecting block, and a first connecting bolt threadedly connected to the second internal threaded hole is passed through the first through hole.
[0013] Furthermore, the first iron core and the first half ring are integrally formed, the second iron core and the second half ring are integrally formed, the first connecting block and the second connecting block are integrally formed, a first bolt hole is provided on the first iron core, a first fixing bolt threadedly connected to the first connecting block is passed through the first bolt hole, and a second bolt hole is provided on the second iron core, a second fixing bolt threadedly connected to the second connecting block is passed through the second bolt hole.
[0014] Furthermore, a mounting groove is provided on the rotating seat, the mounting groove is communicated with the rotating hole, a sensing element is fixed on the rotating shaft, the sensing element is located in the mounting groove, and first sensors are fixed on both sides of the mounting groove.
[0015] Furthermore, it further comprises a coil skeleton, wherein the coil skeleton is sleeved on the first connecting block and the second connecting block, and the driving coil is sleeved on the coil skeleton.
[0016] Furthermore, the material stopping rod includes a circular part and a rod body, one end of the rod body is fixedly connected to the circular part, a first limiting part is provided at the connection between the rod body and the circular part, a second limiting protrusion is provided on the circular part, the rotating seat is fixed with a limiting protrusion facing away from the permanent magnet, and the limiting protrusion is arranged between the first limiting part and the second limiting protrusion.
[0017] Furthermore, the stator also includes an outer frame, and a first inner connecting block and a second inner connecting block are fixed on opposite sides of the inner wall of the outer frame, the first half ring is fixed on the first inner connecting block, and the second half ring is fixed on the second inner connecting block, and the electromagnetic drive component is configured as an induction coil, and the induction coil is wound around the first inner connecting block and the second inner connecting block.
[0018] Furthermore, a sensing piece is fixed to one end of the rotating shaft extending out of the outer frame, a second sensor is fixed to a side of the outer frame facing away from the rotating seat, and a sensing slot is provided on the second sensor for the sensing piece to pass through.
[0019] Furthermore, the device further comprises a C-shaped protective sleeve, a baffle is fixed inside the C-shaped protective sleeve, and the driving coil is located on the inner side of the baffle inside the C-shaped protective sleeve.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] (1) By simply changing the current direction of the electromagnetic drive component, the blocking rod can be driven to rotate 90° back and forth. Compared with the existing drive motor and reducer, the cost is much lower;
[0022] (2) When the stop rod rotates, the first limiting portion and the second limiting protrusion can play a limiting role to prevent the stop rod from rotating excessively;
[0023] (3) The driving coil is located on the inner side of the baffle in the C-shaped protective sleeve 3, and the C-shaped protective sleeve can achieve a protective effect;
[0024] (4) No reducer device, the service life can reach nearly 10 million working times;
[0025] (5) The rotation state after the initial state of the rotating axis can be detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an embodiment of an electromagnetic rotary material stopper;
[0027] Figure 2 for Figure 1 sectional view of
[0028] Figure 3 for Figure 1 Exploded diagram;
[0029] Figure 4 for Figure 1 Some parts drawings;
[0030] Figure 5 for Figure 1 Schematic diagram of the structure of the middle stop rod;
[0031] Figure 6 is a structural schematic diagram of another embodiment of a stator;
[0032] Figure 7 for Figure 6 sectional view of
[0033] Figure 8 It is a structural schematic diagram of another embodiment of the electromagnetic rotary material stopper;
[0034] Figure 9 for Figure 8 sectional view of
[0035] Figure 10 for Figure 8 Structural diagram of some components;
[0036] Figure 11 for Figure 8 Schematic diagram of the structure of the stator;
[0037] Figure 12 for Figure 11 Schematic diagram of the structure when the stator is equipped with coils.
[0038] In the figure, 1, rotating seat; 2, rotating hole; 3, rotating shaft; 4, driving end; 5, driven end; 6, material stop rod; 7, permanent magnet; 8, N pole; 9, S pole; 10, first half ring; 11, second half ring; 12, first iron core; 13, second iron core; 14, first connecting block; 15, second connecting block; 16, driving coil; 17, first through hole; 18, first connecting bolt; 19, mounting slot; 20, induction element; 21, first sensor; 22 , coil skeleton; 23, circular part; 24, rod body; 25, first limiting part; 26, second limiting protrusion; 27, outer frame; 28, first inner connecting block; 29, second inner connecting block; 30, sensing sheet; 31, second sensor; 32, sensing slot; 33, C-type protective cover; 34, baffle; 35, limiting protrusion; 36, first bolt hole; 37, first fixing bolt; 38, second bolt hole; 39, second fixing bolt; 40, induction coil. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] See also Figures 1-12 , the utility model provides a technical solution of an electromagnetic rotating material stopper. Example 1
[0041] like Figure 1-Figure 7 As shown, an electromagnetic rotary material stopper comprises:
[0042] A rotating seat 1, wherein a rotating hole 2 is provided in the rotating seat 1;
[0043] The rotating shaft 3 passes through the rotating hole 2 and is rotatably connected to the rotating hole 2. The rotating shaft 3 includes a driving end 4 and a driven end 5. The driving end 4 and the driven end 5 are respectively located on both sides of the rotating base 1;
[0044] A blocking rod 6, one end of which is fixedly connected to the driven end 5;
[0045] Permanent magnet 7, which is fixed to driving end 4. The permanent magnet is radially magnetized at both ends. The permanent magnet 7 includes an N pole 8 and an S pole 9.
[0046] The electromagnetic drive component includes an electromagnetic drive member and a stator. The stator includes a first half ring 10 and a second half ring 11. The first half ring 10 and the second half ring 11 are arranged on the outside of the permanent magnet 7. The electromagnetic drive member is used to change the magnetism of the first half ring 10 and the second half ring 11.
[0047] When the electromagnetic drive is energized in the forward direction, the magnetism of the first half ring 10 changes to the north pole, and the magnetism of the second half ring 11 changes to the south pole. This causes the first half ring 10 to attract the south pole 9 of the permanent magnet 7, while the second half ring 11 attracts the north pole 8 of the permanent magnet 7. When the electromagnetic drive is energized in the reverse direction, the magnetism of the first half ring 10 changes to the south pole, and the magnetism of the second half ring 11 changes to the north pole. This causes the first half ring 10 to attract the north pole 8 of the permanent magnet 7, while the second half ring 11 attracts the south pole of the permanent magnet 7. This drives the rotating shaft 3 to rotate 90°, thereby driving the retaining rod 6 to rotate 90°. Simply by changing the direction of the current flowing through the electromagnetic drive, the retaining rod 6 can be driven to rotate 90° back and forth, and the rotational state of the rotating shaft after its initial state can be detected. Compared to existing drive systems using a drive motor and reducer, this system is much more cost-effective.
[0048] like Figure 2 and Figure 3 As shown, the stator also includes a first iron core 12 and a second iron core 13. The first iron core 12 and the second iron core 13 are made of soft magnetic material. The first iron core 12 and the second iron core 13 are arranged in parallel. The first iron core 12 and the second iron core 13 are fixed on the rotating seat 1. A first connecting block 14 is fixed on the first iron core 12, and a second connecting block 15 is fixed on the second iron core 13. The first connecting block 14 and the second connecting block 15 are fixed together. The first half ring 10 is fixed at one end of the first iron core 12, and the second half ring 11 is fixed at one end of the second iron core 13. The electromagnetic driving component is configured as a driving coil 16, and the driving coil 16 is sleeved on the first connecting block 14 and the second connecting block 15.
[0049] Current can be supplied to the driving coil 16 . Changing the direction of the current supplied to the driving coil 16 can change the polarity of the first half ring 10 and the second half ring 11 , thereby changing the reciprocating 90° rotation of the blocking rod 6 .
[0050] like Figure 3 As shown, the first half ring 10, the first iron core 12 and the first connecting block 14 are integrally formed, the second half ring 11, the second iron core 13 and the second connecting block 15 are integrally formed, the first iron core 12 and the first connecting block 14 are provided with a first through hole 17, the second iron core 13 and the second connecting block 15 are provided with a second internal threaded hole, and the first through hole 17 is penetrated by a first connecting bolt 18 threadedly connected to the second internal threaded hole.
[0051] The first connecting block 14 is inserted into one side of the coil, and the second connecting block 15 is inserted into the other side of the coil, and then the first connecting block 14 and the second connecting block 15 are fixed together using a first connecting bolt 18 .
[0052] The following is another way of stator. Figure 6 and Figure 7 The first iron core 12 is integrally formed with the first half ring 10, the second iron core 13 is integrally formed with the second half ring 11, and the first connecting block 14 and the second connecting block 15 are integrally formed. The first iron core 12 is provided with a first bolt hole 36, through which a first fixing bolt 37 threadedly connected to the first connecting block 14 is passed. The second iron core 13 is provided with a second bolt hole 38, through which a second fixing bolt 39 threadedly connected to the second connecting block 15 is passed.
[0053] The driving coil 16 is first put on the first connecting block 14 and the second connecting block 15, and then the first connecting block 14 is fixed to the first iron core 12 with the first fixing bolt 37, and the second connection is fixed to the second iron core 13 with the second fixing bolt 39. Then the first iron core 12 and the second iron core 13 are fixed to the rotating seat 1. The installation is very convenient.
[0054] like Figure 1 As shown, the rotating base 1 is provided with a mounting slot 19, which is connected to the rotating hole 2. A sensing element 20 is fixed to the rotating shaft 3 and located within the mounting slot 19. A first sensor 21 is fixed to each side of the mounting slot 19, and the first sensor 21 is configured as a proximity switch. When the retaining rod 6 rotates to one side, the sensing element 20 approaches one of the first sensors 21, which receives an electrical signal. When the retaining rod 6 rotates 90°, the sensing element 20 approaches the other first sensor 21, which also receives an electrical signal. Other logistics and transportation devices can perform corresponding actions based on the electrical signals.
[0055] like Figure 3 As shown, the material stopper further includes a coil skeleton 22 . The coil skeleton 22 is sleeved on the first connecting block 14 and the second connecting block 15 , and the driving coil 16 is sleeved on the coil skeleton 22 .
[0056] like Figure 1 and Figure 5 As shown, the material blocking rod 6 includes a circular portion 23 and a rod body 24, one end of the rod body 24 is fixedly connected to the circular portion 23, a first limiting portion 25 is provided at the connection between the rod body 24 and the circular portion 23, and a second limiting protrusion 26 is provided on the circular portion 23, and a limiting protrusion 35 is fixed on the rotating seat 1 facing away from the permanent magnet 7, and the limiting protrusion 35 is arranged between the first limiting portion 25 and the second limiting protrusion 26.
[0057] When the blocking rod 6 rotates, the first limiting portion 25 and the second limiting protrusion 26 can play a limiting role to prevent the blocking rod 6 from rotating excessively.
[0058] like Figure 2 and Figure 3 As shown, the material stopper further includes a C-shaped protective sleeve 33 , in which a baffle 34 is fixed. The driving coil 16 is located on the inner side of the baffle 34 in the C-shaped protective sleeve 33 , and the C-shaped protective sleeve 33 can achieve a protective effect. Example 2
[0059] like Figures 8-12 As shown, the difference between this embodiment and the first embodiment lies in the different structure of the stator. The stator further includes an outer frame 27, with a first inner connecting block 28 and a second inner connecting block 29 fixed to opposite sides of the inner wall of the outer frame 27. The first half ring 10 is fixed to the first inner connecting block 28, and the second half ring 11 is fixed to the second inner connecting block 29. The electromagnetic drive component is configured as an induction coil 40, which is wound around the first and second inner connecting blocks 28 and 29. As in the embodiment, current can be passed through the induction coil 40. Changing the direction of the current passed through the induction coil 40 can change the polarity of the first half ring 10 and the second half ring 11, thereby changing the reciprocating 90° rotation of the material blocking rod 6.
[0060] like Figure 8 As shown, a sensing piece 30 is fixed to one end of the rotating shaft 3 extending from the outer frame 27, and a second sensor 31 is fixed to the side of the outer frame 27 facing away from the rotating base 1. The second sensor 31 is provided with a sensing slot 32 for the sensing piece 30 to pass through. When the sensing piece 30 is inserted into the sensing slot 32, an induced electrical signal can be obtained, thereby determining the position of the material blocking rod 6.
[0061] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electromagnetic rotary material stopper, characterized in that: include: A rotating seat, wherein a rotating hole is provided in the rotating seat; a rotating shaft, the rotating shaft passing through the rotating hole and being rotatably connected to the rotating hole, the rotating shaft comprising a driving end and a driven end, the driving end and the driven end being respectively located on two sides of the rotating seat; A material blocking rod, one end of which is fixedly connected to the driven end; A permanent magnet, the permanent magnet being fixed on the driving end and comprising an N pole and an S pole; An electromagnetic drive component includes an electromagnetic drive member and a stator, the stator includes a first half ring and a second half ring, the first half ring and the second half ring are arranged on the outside of the permanent magnet, and the electromagnetic drive member is used to change the magnetism of the first half ring and the second half ring.
2. The electromagnetic rotary material stopper according to claim 1, characterized in that: The stator also includes a first iron core and a second iron core, the first iron core and the second iron core are arranged in parallel, the first iron core and the second iron core are fixed on the rotating seat, a first connecting block is fixed on the first iron core, and a second connecting block is fixed on the second iron core, the first connecting block and the second connecting block are fixed together, the first half ring is fixed at one end of the first iron core, and the second half ring is fixed at one end of the second iron core, and the electromagnetic driving component is configured as a driving coil, and the driving coil is sleeved on the first connecting block and the second connecting block.
3. The electromagnetic rotary material stopper according to claim 2, characterized in that: The first half ring, the first iron core and the first connecting block are integrally formed, the second half ring, the second iron core and the second connecting block are integrally formed, a first through hole is provided on the first iron core and the first connecting block, a second internal threaded hole is provided on the second iron core and the second connecting block, and a first connecting bolt threadedly connected to the second internal threaded hole is passed through the first through hole.
4. The electromagnetic rotary material stopper according to claim 2, characterized in that: The first iron core and the first half ring are integrally formed, the second iron core and the second half ring are integrally formed, the first connecting block and the second connecting block are integrally formed, a first bolt hole is provided on the first iron core, a first fixing bolt threadedly connected to the first connecting block is passed through the first bolt hole, and a second bolt hole is provided on the second iron core, a second fixing bolt threadedly connected to the second connecting block is passed through the second bolt hole.
5. The electromagnetic rotary material stopper according to claim 1, characterized in that: The rotating seat is provided with a mounting groove, the mounting groove is communicated with the rotating hole, a sensing element is fixed on the rotating shaft, the sensing element is located in the mounting groove, and first sensors are fixed on both sides of the mounting groove.
6. The electromagnetic rotary material stopper according to claim 2, characterized in that: It also includes a coil skeleton, which is sleeved on the first connecting block and the second connecting block, and the driving coil is sleeved on the coil skeleton.
7. The electromagnetic rotary material stopper according to claim 1, characterized in that: The material stopping rod includes a circular portion and a rod body, one end of the rod body is fixedly connected to the circular portion, a first limiting portion is provided at the connection between the rod body and the circular portion, a second limiting protrusion is provided on the circular portion, the rotating seat is fixed with a limiting protrusion facing away from the permanent magnet, and the limiting protrusion is arranged between the first limiting portion and the second limiting protrusion.
8. The electromagnetic rotary material stopper according to claim 1, characterized in that: The stator also includes an outer frame, and a first inner connecting block and a second inner connecting block are fixed on opposite sides of the inner wall of the outer frame. The first half ring is fixed on the first inner connecting block, and the second half ring is fixed on the second inner connecting block. The electromagnetic drive component is configured as an induction coil, and the induction coil is wound around the first inner connecting block and the second inner connecting block.
9. The electromagnetic rotary material stopper according to claim 8, characterized in that: An induction sheet is fixed to one end of the rotating shaft extending out of the outer frame, and a second sensor is fixed to a side of the outer frame facing away from the rotating seat. The second sensor is provided with an induction slot for the induction sheet to pass through.
10. The electromagnetic rotary material stopper according to claim 2, characterized in that: The device further includes a C-shaped protective sleeve, a baffle is fixed inside the C-shaped protective sleeve, and the driving coil is located on the inner side of the baffle inside the C-shaped protective sleeve.