Turnover grabbing suction cup

By designing a reversible material-grabbing suction cup, the problem of automatic flipping during double-sided inspection of FPC products is solved, automatic double-sided inspection is achieved, inspection efficiency and consistency are improved, and airtightness and adsorption force during the flipping process are ensured.

CN223372206UActive Publication Date: 2025-09-23DONGGUAN CHUANGXINYING PRECISION AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422958114.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-23
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the existing technology, FPC products cannot be automatically turned over during double-sided inspection, resulting in low manual turning efficiency and poor work consistency, affecting inspection efficiency and quality.

Method used

A flippable material-grabbing suction cup is designed. Automatic flipping of the suction cup is achieved through a lifting and moving module and a flipping drive module. The rotatable connection between the secondary pipe and the main pipe is used to ensure airtightness and smooth flipping. Automatic double-sided inspection is achieved in conjunction with robot operation.

Benefits of technology

It realizes automatic double-sided detection of FPC products, reduces manual intervention, improves detection efficiency and operation consistency, ensures no gas leakage during the flipping process, and maintains adsorption force.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turnover material grabbing sucker, which relates to the technical field of suckers and comprises a turnover sucker, a secondary pipeline is arranged on the turnover sucker, the secondary pipeline is rotatably connected with a main pipeline, a plurality of air pipe joints are arranged on the secondary pipeline, and the air pipe joints are communicated with the turnover sucker through air pipes; the lifting moving module comprises a first driving source, a lead screw transmission part and a lifting block in threaded connection with the lead screw transmission part; the tool plate is fixedly connected with the lifting block, a rotating bearing sleeve is installed on the tool plate, and the secondary pipeline penetrates through the rotating bearing sleeve and is rotationally connected with the main pipeline; the overturning driving module comprises a second driving source, a first transmission synchronous wheel, a first rotating synchronous wheel and a first synchronous belt, the technical problem that automatic overturning cannot be carried out when products needing double-face detection are subjected to face overturning in the prior art can be solved, manual intervention is further reduced, the consistency of detection operation is ensured, and the product detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of suction cups, in particular to a flippable material-grabbing suction cup. Background Art

[0002] AOI (Automated Optical Inspection) technology is widely used in the electronics manufacturing industry to inspect the quality of various components, including FPCs. Due to their thinness, lightness, and flexibility, FPCs are widely used in a variety of fields, including mobile phones, tablets, and automotive electronics.

[0003] AOI can quickly and accurately detect various defects on FPC products, such as short circuits, open circuits, poor solder joints, missing or misaligned components, etc. Compared with manual visual inspection, AOI has higher detection accuracy and speed, and can complete the inspection of a large number of products in a short time, reducing errors caused by human factors, and improving production efficiency and product quality. When the AOI machine inspects the product, in order to facilitate the placement of the product, a robot with a handling suction cup is usually used to transfer the product to the inspection position and separate the product after the inspection is completed.

[0004] However, many FPC products are currently designed with double-sided structures, meaning that conductive circuits and components are laid out on both sides. Therefore, to ensure the overall performance and reliability of the product, both sides must be fully inspected. However, with existing technology, the product cannot be flipped over after one side is inspected, and manual flipping is still mainly done, allowing the AOI machine to inspect the other side of the product. However, manual flipping often cannot guarantee that the product is in the same position after flipping, resulting in poor consistency and prone to errors. In addition, manual flipping is inefficient and detrimental to product production.

[0005] Therefore, it is necessary to propose a new technical solution to solve the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a reversible material-grabbing suction cup, comprising:

[0008] A flip suction cup is provided on the flip suction cup, wherein the secondary pipe is rotatably connected to the main pipe, and a plurality of air pipe joints are provided on the secondary pipe, and the air pipe joints are connected to the flip suction cup through air pipes;

[0009] A lifting and moving module includes a first driving source, a screw transmission member, and a lifting block screwed to the screw transmission member, wherein the first driving source is used to drive the screw transmission member to make the lifting block perform lifting motion;

[0010] A tooling plate, the tooling plate is fixedly connected to the lifting block, a rotating bearing sleeve is installed on the tooling plate, and the secondary pipeline passes through the rotating bearing sleeve and is rotatably connected to the main pipeline;

[0011] The flip drive module includes a second drive source, a first transmission synchronous wheel, a first rotating synchronous wheel and a first synchronous belt. The second drive source drives the first transmission synchronous wheel, the first rotating synchronous wheel is sleeved on the secondary pipeline, and the first synchronous belt is sleeved between the first transmission synchronous wheel and the first rotating synchronous wheel.

[0012] As a further solution of the present invention: the flip suction cup also includes an upper plate, a middle frame and a lower plate, the middle frame has an inner cavity, a plurality of trachea connecting blocks are provided on the upper plate, the trachea connecting blocks and the trachea joints are connected by pipes, so that the trachea is connected to the inner cavity of the middle frame, and the lower plate has a plurality of suction holes communicating with the inner cavity of the middle frame.

[0013] As a further solution of the utility model: it also includes a frame, the first driving source is installed on the frame, the first driving source is driven and connected to a second transmission synchronous wheel, the screw transmission member is provided with a second rotating synchronous wheel, and a second synchronous belt is connected between the second transmission synchronous wheel and the second rotating synchronous wheel.

[0014] As a further solution of the present invention: the frame is further provided with a lifting linear guide rail, the tooling plate is provided with a slider, and the slider is slidably connected to the lifting linear guide rail.

[0015] As a further solution of the present invention: a rotary airtight bearing joint is provided between the secondary pipeline and the main pipeline.

[0016] As a further solution of the present invention: a protective frame is provided between the second driving source and the tooling plate, and the first transmission synchronous wheel is located in the protective frame.

[0017] As a further solution of the present invention: a pipe sleeve is provided at one side end of the protection frame, and the main pipeline is plugged into and matched with the pipe sleeve.

[0018] As a further solution of the present invention: it also includes a translation module, the frame is connected to the translation module, and the translation module is used to drive the frame and the flip suction cup to translate.

[0019] Compared with the prior art, the beneficial effects of the present technical solution are as follows: after the inspection of one side of the product is completed, the flip suction cup is driven downward by the lifting and moving module to suck the product, and then the flip suction cup is driven upward to a flippable height by the lifting and moving module, and the first transmission synchronous wheel is rotated by the second driving source, and the first synchronous belt connected to the first transmission synchronous wheel drives the first rotating synchronous wheel to rotate, and the first rotating synchronous wheel is sleeved on the secondary pipe, so that the secondary pipe can drive the flip suction cup to flip, so that the product sucked by the flip suction cup is flipped to the top surface, and because the secondary pipe and the main pipe are rotatably connected, the main pipe will not be driven during the flipping process of the secondary pipe and the flip suction cup, so as to prevent the flip suction cup and the main pipe from generating a motion conflict during the flipping process, and then the robot of the inspection equipment controls the handling suction cup to place the product on the flip suction cup again on the inspection platform, so as to inspect the other side of the product, so as to solve the technical problem in the prior art that automatic flipping cannot be performed when facing products that require double-sided inspection, further reduce manual intervention, ensure the consistency of the inspection operation, and improve product inspection efficiency.

[0020] The secondary pipe and the main pipe are rotatably connected through a rotating airtight bearing joint, so that while maintaining the rotating connection, airtightness can be ensured to ensure that gas does not leak during the rotation of the secondary pipe, thereby ensuring the adsorption force of the flip suction cup. In addition, the rotatable design of the secondary pipe and the main pipe can also solve the problem of the air pipe in the traditional suction cup hindering the flipping action when the flip suction cup is flipped.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic structural diagram of the utility model from another perspective;

[0025] Figure 3 This is a schematic diagram of the structure of the flip drive module of the utility model;

[0026] Figure 4This is a schematic diagram of the lifting and moving module structure of the utility model;

[0027] Figure 5 This is a schematic diagram of the suction cup structure of the utility model;

[0028] The corresponding reference numerals in the accompanying drawings are described as follows:

[0029] 1. Flip suction cup; 101. Secondary pipeline; 102. Main pipeline; 103. Air pipe joint; 104. Upper plate; 105. Middle frame; 106. Lower plate; 107. Air pipe connecting block; 108. Suction hole; 2. Lifting and moving module; 201. First driving source; 202. Screw transmission member; 203. Lifting block; 204. Second driving synchronous wheel; 205. Second rotating synchronous wheel; 206. Second synchronous belt; 3. Tooling plate; 301. Rotating bearing sleeve; 302. Slider; 4. Flip driving module; 401. Second driving source; 402. First driving synchronous wheel; 403. First rotating synchronous wheel; 404. First synchronous belt; 405. Protective frame; 5. Frame; 501. Lifting linear guide rail; 6. Rotating airtight bearing joint; 7. Pipe sleeve; 8. Translation module. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figure 1-5 , a reversible material grabbing suction cup, comprising:

[0032] The flip suction cup 1 is provided with a secondary pipe 101, which is rotatably connected to the main pipe 102. The secondary pipe 101 is provided with multiple tracheal joints 103. The flip suction cup 1 also includes an upper plate 104, a middle frame 105 and a lower plate 106. The middle frame 105 has an inner cavity. The upper plate 104 is provided with multiple tracheal connecting blocks 107. The tracheal connecting blocks 107 are connected to the tracheal joints 103 through pipes, so that the trachea is connected to the inner cavity of the middle frame 105. The lower plate 106 has multiple suction holes 108 that communicate with the inner cavity of the middle frame 105. A mounting plate is provided on the upper plate 104, which is fixedly connected to the secondary pipe 101 through the mounting plate;

[0033] The main pipe 102 is connected to an externally installed blower. By starting the blower, a vacuum negative pressure is generated in the main pipe 102 and the secondary pipe 101. The multiple air pipe joints 103 provided on the secondary pipe 101 are connected to the multiple air pipe connection blocks 107 of the upper plate 104 through pipes. In addition, the middle frame 105 at the lower end of the upper plate 104 has an inner cavity, so that the inner cavity of the middle frame 105 generates a negative pressure, which in turn causes the multiple suction holes 108 provided on the lower plate 106 to generate suction, thereby achieving the function of adsorbing the product.

[0034] The lifting and moving module 2 includes a first driving source 201, a screw transmission member 202, and a lifting block 203 screwed to the screw transmission member 202. The first driving source 201 is used to drive the screw transmission member 202 to make the lifting block 203 move up and down;

[0035] By starting the first driving source 201, the screw transmission member 202 rotates clockwise or counterclockwise, so that the lifting block 203 screwed to the screw transmission member 202 can move up and down;

[0036] The tooling plate 3 is fixedly connected to the lifting block 203 , and a rotating bearing sleeve 301 is installed on the tooling plate 3 . The secondary pipe 101 passes through the rotating bearing sleeve 301 and is rotatably connected to the main pipe 102 .

[0037] The fixture plate 3 is fixedly connected to the lifting block 203, so that when the lifting module 2 is in operation, the lifting block 203 can drive the fixture plate 3 to move up and down. A rotating bearing sleeve 301 is provided on the fixture plate 3, and the secondary pipe 101 passes through the rotating bearing sleeve 301 and is then rotatably connected to the main pipe 102. When the fixture plate 3 is moved up and down, the secondary pipe 101 can drive the flip suction cup 1 to move up and down.

[0038] The flip drive module 4 includes a second drive source 401, a first transmission synchronous wheel 402, a first rotating synchronous wheel 403 and a first synchronous belt 404. The second drive source 401 drives the first transmission synchronous wheel 402, the first rotating synchronous wheel 403 is sleeved on the secondary pipeline 101, and the first synchronous belt 404 is sleeved between the first transmission synchronous wheel 402 and the first rotating synchronous wheel 403.

[0039] During the inspection of products (such as FPC boards), the product is sucked and placed on the inspection platform of the inspection equipment (such as an AOI machine) through the robot configured by the inspection equipment and the handling suction cup installed on the robot. The inspection equipment then inspects one side of the product. After the inspection is completed, the tooling plate 3 and the flip suction cup 1 are moved downward by starting the lifting and moving module 2. After the flip suction cup 1 contacts the product, the product is sucked. Then, the lifting and moving module 2 is used to move the flip suction cup 1 upward. When the flip suction cup 1 moves upward to a height that does not conflict with the inspection equipment during the flipping process, the second driving source 401 is started, and the second driving source 401 is used to rotate the first transmission synchronous wheel 402. The first transmission synchronous wheel 402 drives the first rotating synchronous wheel 403 through the sleeved first synchronous belt 404. The first rotating synchronous wheel is sleeved on the secondary pipe 101, so that the secondary pipe 101 can drive the flipping suction cup 1 to flip, so that the product sucked by the flipping suction cup 1 is flipped to the top surface, and because the secondary pipe 101 is rotatably connected to the main pipe 102, the main pipe 102 will not be driven during the flipping process of the secondary pipe 101 and the flipping suction cup 1, so as to prevent the flipping suction cup 1 and the main pipe 102 from having a movement conflict during the flipping process. Subsequently, the robot of the inspection equipment controls the transport suction cup to suck the product on the flipping suction cup 1 and put the product on the inspection platform again, so as to inspect the other side of the product, so as to solve the technical problem in the prior art that automatic flipping cannot be performed when facing products that need double-sided inspection, further reduce manual intervention, ensure the consistency of inspection operations, and improve product inspection efficiency;

[0040] Among them, in the technical solution of the present utility model, the flipping operation of the flip suction cup 1 is achieved by the second driving source 401 driving the first transmission synchronous wheel 402, and the first transmission synchronous wheel 402 drives the first rotating synchronous wheel 403 through the first synchronous belt 404, and the first rotating synchronous wheel 403 drives the secondary pipeline 101 when rotating. Through the above design, the second driving source 401 can be installed on a different horizontal line from the main pipeline 102 connected to the secondary pipeline 101, so that the second driving source 401 and the main pipeline 102 are staggered, so as to facilitate the assembly and layout of the equipment;

[0041] The first driving source 201 and the second driving source 401 are preferably servo motors.

[0042] In this embodiment, please refer to Figure 4 , it is further proposed to also include a frame 5, a first driving source 201 is installed on the frame 5, the first driving source 201 is driven and connected to a second transmission synchronous wheel 204, a second rotating synchronous wheel 205 is provided on the screw transmission member 202, and a second synchronous belt 206 is sleeved between the second transmission synchronous wheel 204 and the second rotating synchronous wheel 205.

[0043] When the lifting and moving module 2 is in operation, the first driving source 201 is started, and the first driving source 201 is used to drive the second transmission synchronous wheel 204 to rotate. The second transmission synchronous wheel 204 drives the second rotating synchronous wheel 205 to rotate through the second synchronous belt 206, and then the second rotating synchronous wheel 205 is used to drive the screw transmission member 202 to rotate to realize the lifting and moving of the lifting block 203. Among them, the frame 5 is also formed with a limit path for the lifting block 203 to rise and fall, which can limit the moving direction of the lifting block 203 and prevent the lifting block 203 from driving the tooling plate 3 to rotate.

[0044] In this embodiment, please refer to Figure 4 It is further proposed that a lifting linear guide rail 501 is provided on the frame 5, and a slider 302 is provided on the tooling plate 3. The slider 302 is slidably connected with the lifting linear guide rail 501.

[0045] By arranging a lifting linear guide rail 501 on the frame 5 and arranging a slider 302 on the tooling plate 3 that can be connected to the slide of the lifting linear guide rail 501, it is possible to provide guided movement for the tooling plate 3 when the lifting block 203 drives the tooling plate 3 to move up and down. Among them, the lifting linear guide rails 501 and the slider 302 are both set in two numbers. The two lifting linear guide rails 501 are preferentially set at the two ends of the lifting block 203, and can also limit the rotation of the lifting block 203.

[0046] In this embodiment, please refer to Figure 3 It is further proposed that a rotating airtight bearing joint 6 is provided between the secondary pipe 101 and the main pipe 102; the secondary pipe 101 and the main pipe 102 are rotatably connected through the rotating airtight bearing joint 6, so that while maintaining the rotating connection, airtightness can also be ensured, ensuring that gas will not leak during the rotation of the secondary pipe 101, so as to ensure the adsorption force of the flip suction cup 1, and the rotatable design of the secondary pipe 101 and the main pipe 102 can also solve the problem that the air pipe in the traditional suction cup hinders the flipping action when the flip suction cup 1 is flipped.

[0047] In this embodiment, please refer to Figure 2 It is further proposed that a protective frame 405 is provided between the second driving source 401 and the tooling plate 3 , and the first transmission synchronous wheel 402 is located in the protective frame 405 .

[0048] The protective frame 405 can not only ensure that the second driving source 401 can be fixedly installed and moved up and down along with the tooling plate 3, but also protect the first transmission synchronous wheel 402 to reduce dust accumulation.

[0049] In this embodiment, please refer to Figure 2-3, it is further proposed that a pipe sleeve 7 is provided at one end of the protection frame 405, and the main pipe 102 is plugged into the pipe sleeve 7;

[0050] Then, a pipe sleeve 7 is provided on the protective frame 405 , and the main pipeline 102 is fixed by the pipe sleeve 7 to prevent the main pipeline 102 from being damaged.

[0051] In this embodiment, please refer to Figure 1-2 , further proposed also includes a translation module 8, the frame 5 is connected to the translation module 8, the translation module 8 is used to drive the frame 5 and the flip suction cup 1 to translate;

[0052] The translation module 8 is composed of a driving motor, a synchronous wheel and a rack, and a slide rail is provided on the translation module 8. The frame 5 is slidably connected to the slide rail. The driving motor drives the synchronous wheel to rotate, and the synchronous wheel engages with the rack. The rotational motion is converted into the linear motion of the rack, thereby driving the frame 5 to translate, and then driving the flip suction cup 1, so that the flip suction cup can be translated to a position away from the detection platform, which is convenient for the robot to control the handling suction cup to detect the product on the flip suction cup 1 and then place it on the detection platform.

[0053] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A reversible material grabbing suction cup, characterized in that: include: A flip suction cup is provided on the flip suction cup, wherein the secondary pipe is rotatably connected to the main pipe, and a plurality of air pipe joints are provided on the secondary pipe, and the air pipe joints are connected to the flip suction cup through air pipes; A lifting and moving module includes a first driving source, a screw transmission member, and a lifting block screwed to the screw transmission member, wherein the first driving source is used to drive the screw transmission member to make the lifting block perform lifting motion; A tooling plate, the tooling plate is fixedly connected to the lifting block, a rotating bearing sleeve is installed on the tooling plate, and the secondary pipeline passes through the rotating bearing sleeve and is rotatably connected to the main pipeline; The flip drive module includes a second drive source, a first transmission synchronous wheel, a first rotating synchronous wheel and a first synchronous belt. The second drive source drives the first transmission synchronous wheel, the first rotating synchronous wheel is sleeved on the secondary pipeline, and the first synchronous belt is sleeved between the first transmission synchronous wheel and the first rotating synchronous wheel.

2. The reversible material grabbing suction cup according to claim 1, characterized in that: The flip suction cup also includes an upper plate, a middle frame and a lower plate. The middle frame has an inner cavity. The upper plate is provided with a plurality of air pipe connecting blocks. The air pipe connecting blocks are connected to the air pipe joints through pipes, so that the air pipes are connected to the inner cavity of the middle frame. The lower plate has a plurality of suction holes that communicate with the inner cavity of the middle frame.

3. The reversible material grabbing suction cup according to claim 1, characterized in that: It also includes a frame, the first driving source is installed on the frame, the first driving source is driven and connected to a second transmission synchronous wheel, the screw transmission member is provided with a second rotating synchronous wheel, and a second synchronous belt is sleeved between the second transmission synchronous wheel and the second rotating synchronous wheel.

4. The reversible material grabbing suction cup according to claim 3, characterized in that: The frame is also provided with a lifting linear guide rail, and the tooling plate is provided with a slider, and the slider is slidably connected with the lifting linear guide rail.

5. The reversible material grabbing suction cup according to claim 1, characterized in that: A rotary airtight bearing joint is provided between the secondary pipeline and the main pipeline.

6. The reversible material grabbing suction cup according to claim 1, characterized in that: A protection frame is provided between the second driving source and the tooling plate, and the first transmission synchronous wheel is located in the protection frame.

7. The reversible material grabbing suction cup according to claim 6, characterized in that: A pipe sleeve is provided at one side end of the protection frame, and the main pipeline is plugged into and matched with the pipe sleeve.

8. The reversible material grabbing suction cup according to claim 4, characterized in that: It also includes a translation module, the frame is connected to the translation module, and the translation module is used to drive the frame and the flip suction cup to translate.