Automatic debugging device for roller shutter type external sunshade semi-finished product

Abstract

The utility model relates to the technical field of door and window production and processing, in particular to a roller shutter type external sunshade semi-finished product automatic debugging device which comprises a main body frame and an operation table arranged on one side of the main body frame, the main body frame comprises a support, a debugging frame and an overturning air cylinder, the overturning air cylinder is installed on the support, and the output end of the overturning air cylinder is connected with the debugging frame. The debugging frame is rotationally connected with the support, the debugging frame is overturned through the overturning air cylinder, the debugging frame is overturned from a horizontal state to a vertical state, a roller shutter window semi-finished product is convenient to load and unload in the horizontal state, and the debugging frame is used for debugging and detection in the vertical state, so that the danger that the roller shutter window is easy to fall off when the roller shutter window is installed by an existing device is solved; and manpower is saved, the structure is simple, and use is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of door and window production and processing, in particular to an automatic debugging device for a rolling shutter type external sunshade semi-finished product. Background Art

[0002] Rolling shutter type external sunshade, also known as rolling shutter window, has multiple functions such as anti-theft, sound insulation, heat preservation, and shielding. The window body is fixed at the required installation location and then the side rails are fixed. There are no special requirements for the building, so it is becoming more and more popular among the public.

[0003] Rolling shutter type external sunshades must undergo debugging and inspection before leaving the factory. The existing rolling shutter window debugging frame includes a main frame and an operating table. Two sets of parallel horizontal slide rails are fixed on the main frame. Two sets of longitudinal slide rails are connected to the two sets of horizontal slide rails. By adjusting the distance between the two horizontal sliders on the same horizontal slide rail, the distance between the two sets of longitudinal slide rails can be adjusted to adapt to the width of different rolling shutter windows. By adjusting the height of the longitudinal slider, the height of the rolling shutter window can be adjusted. However, the main frame is in a fixed vertical state, which not only requires two people to install the rolling shutter window on the longitudinal slider, but it is also easy to fall during the installation process, which is dangerous. Utility Model Content

[0004] In response to the problems existing in the prior art, the utility model provides an automatic debugging device for a semi-finished rolling shutter type external sunshade product. The debugging frame is flipped by a flipping cylinder to realize the flipping of the debugging frame from a horizontal state to a vertical state. The horizontal state is convenient for loading and unloading the semi-finished rolling shutter window, and the vertical state is used for debugging and testing.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A rolling shutter type external sunshade semi-finished product automatic debugging device includes a main frame and an operating table arranged on one side of the main frame, the main frame includes a support, a debugging frame and a flip cylinder, the flip cylinder is installed on the support, and its output end is connected to the debugging frame, and the debugging frame is rotatably connected to the support; the debugging frame includes a flip frame and a width adjustment mechanism, one side of the flip frame is connected to the support, and the other side is provided with a width adjustment mechanism, and the width adjustment mechanism is symmetrically arranged on the flip frame.

[0007] The above-mentioned automatic debugging device for the semi-finished rolling shutter type external sunshade, the width adjustment mechanism includes a horizontal slide bar, a vertical slide rail and an adjustment hand wheel, the two ends of the horizontal slide bar are fixed on the flip frame, and are provided with external thread, and an adjustment hand wheel is provided at one end outside the flip frame, the vertical slide rail is connected to the horizontal slide bar through a threaded slider, and the vertical slide rail is provided with a rolling shutter window side rail.

[0008] The above-mentioned rolling shutter type external sunshade semi-finished product automatic debugging device has a rotating rod and a cylinder mounting seat on the support, the rotating rod is rotatably connected to the vertical support column of the flip frame, the cylinder mounting seat is hinged to the base of the flip cylinder, and the output end of the flip cylinder is hinged to the flip frame.

[0009] The above-mentioned automatic debugging device for the semi-finished rolling shutter type external sunshade, the debugging frame also includes a rolling shutter window support seat, the rolling shutter window support seat includes a rolling shutter window support plate and a vacuum suction cup, one end of the rolling shutter window support plate is connected to the top of the flip frame, and the other end is connected to the vacuum suction cup.

[0010] The above-mentioned rolling shutter type external sunshade semi-finished product automatic debugging device, the debugging frame also includes a bottom beam support mechanism, the bottom beam support mechanism includes a bottom beam support rod and a support rod slide rail, the two ends of the bottom beam support rod are respectively connected to the support rod slide rail, and are provided with locking parts, the support rod slide rails are located on the left and right sides of the flip frame, and are connected to the flip frame.

[0011] The above-mentioned rolling shutter type external sunshade semi-finished product automatic debugging device, the width adjustment mechanism also includes a scale rod and a position display, the two ends of the scale rod are respectively connected to the left and right sides of the flip frame, and scales are marked on it; one end of the position display is connected to the horizontal sliding rod, and the other end is connected to the adjustment handwheel.

[0012] The beneficial effects of adopting the above technical solution are:

[0013] The utility model discloses a method for adjusting the width of a window shutter, which is convenient for loading and unloading the window shutter semi-finished product in the horizontal state and for debugging and testing in the vertical state, thereby solving the problem of the window shutter being easily dropped when the existing device is installed, and saving manpower. The width adjustment mechanism drives the vertical slide rail to move by rotating the adjustment hand wheel, thereby adjusting the distance between the two window shutter side rails to adapt to the width of different window shutters, and adding a scale rod and a position display to ensure that the side rail connectors on both sides of the window shutter semi-finished product can be accurately inserted into the window shutter side rails, and at the same time, the bottom beam support rod of the bottom beam support mechanism supports the window shutter semi-finished product according to the height of the curtain sheet after being lowered; the side rail connector is inserted into the window shutter side rails, and the bottom cover of the window shutter semi-finished product is adsorbed by the vacuum suction cup, and the two together ensure that the connection between the bottom cover and the window shutter support seat is tight when the debugging frame is in the vertical state.

[0014] The utility model has a simple structure and is easy to use, and eliminates quality problems and safety risks caused by the falling of the rolling shutter window. At the same time, it reduces the number of workers at the debugging station and improves labor efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the structure of the utility model (not drawn to scale);

[0017] Figure 2 This is a schematic structural diagram of the main frame of the utility model (not drawn to scale);

[0018] Figure 3 It is a side view of the main frame of the utility model (not drawn to scale);

[0019] Figure 4 This is a structural diagram of a semi-finished rolling shutter type external sunshade (not drawn to scale).

[0020] In the figure: 1. Support; 11. Rotating rod; 12. Cylinder mounting seat; 2. Debugging frame; 21. Flipping frame; 211. Vertical support column; 212. Horizontal support column; 213. Guide rail; 221. Horizontal slide bar; 222. Vertical slide rail; 223. Adjusting hand wheel; 224. Rolling shutter window side rail; 225. F clamp; 226. Scale rod; 227. Position indicator; 231. Rolling shutter window support plate; 232. Vacuum suction cup; 233. Foam pad; 241. Bottom beam support rod; 242. Support rod slide rail; 243. Locking part; 3. Flipping cylinder; 4. Operating table; 41. Base; 42. Lifting platform; 43. Hydraulic cylinder; 5. Rolling shutter window semi-finished product; 51. Bottom cover; 52. Side rail connector; 53. Curtain plate; 53. Bottom beam. DETAILED DESCRIPTION

[0021] The up and down mentioned in the present invention refers to the end of the bottom cover of the semi-finished rolling shutter window at the installation position of the debugging frame as the top, and the end of the bottom beam of the semi-finished rolling shutter window at the installation position of the debugging frame as the bottom, and left and right refer to the two sides in the up and down directions.

[0022] like Figure 1-3 As shown, the utility model includes a main frame and an operating table 4 arranged on one side of the main frame, the main frame includes a support 1, a debugging frame 2 and a flip cylinder 3, the flip cylinder 3 is installed on the support 1, and its output end is connected to the debugging frame 2, the debugging frame 2 is rotatably connected to the support 1, when the debugging frame 2 is in a horizontal state, only one staff member needs to install the semi-finished rolling shutter window on the debugging frame, and then the debugging frame 2 is driven by the flip cylinder 3 to flip to a vertical state to start debugging. The whole process saves labor and avoids the risk of the rolling shutter window falling easily when installed in a vertical state.

[0023] like Figure 2As shown in the figure, the debugging rack 2 includes a flipping frame 21 and a width adjustment mechanism. One side of the flipping frame 21 is connected to the support 1, and the other side is provided with a width adjustment mechanism. In the horizontal state, its cross-section is a "square" shape, and multiple vertical support columns 211 and horizontal support columns 212 are connected inside. The width adjustment mechanisms are symmetrically arranged on the left and right of the flipping frame 21, including a horizontal slide bar 221, a vertical slide rail 222, and an adjustment handwheel 223. Both ends of the horizontal slide bar 221 are fixed on the horizontal support column 212 of the flipping frame 21. It has an external thread, and an adjustment handwheel 223 is provided at one end outside the flipping frame 21. Guide rails 213 are respectively provided at the upper and lower ends of the flipping frame 21. Both ends of the vertical slide rail 222 are connected to the guide rail 213 through guide rail sliders, and the middle is connected to the horizontal slide bar 221 through a threaded slider. Rotating the adjustment handwheel 223 drives the threaded slider and the vertical slide rail 222 to generate displacement, thereby adjusting the distance between the two vertical slide rails 222 to adapt to the widths of different rolling shutter windows.

[0024] On the support 1 of the present utility model, a rotating rod 11 and a cylinder mounting seat 12 are provided. The rotating rod 11 is rotatably connected to the vertical support column 211 of the flipping frame 21. The cylinder mounting seat 12 is hinged to the base of the flipping cylinder 3, and the output end of the flipping cylinder 3 is hinged to the flipping frame 21.

[0025] The debugging rack 2 of the present utility model further includes a rolling shutter window support seat. The rolling shutter window support seat includes a rolling shutter window support plate 231 and a vacuum suction cup 232. One end of the rolling shutter window support plate 231 is connected to the top of the flipping frame 21, and the other end is connected to the vacuum suction cup 232. A foam cushion block 233 is further provided on the upper surface of the vacuum suction cup 232. There are ventilation holes on the foam cushion block 233. The bottom cover 51 of the rolling shutter window semi-finished product 5 is adsorbed on the rolling shutter window support seat through a vacuum pump connected to the vacuum suction cup 232.

[0026] In addition, a rolling shutter window side rail 224 is provided on the vertical slide rail 222. The longitudinal section of the rolling shutter window side rail 224 is a "U" shape. During debugging, the side rail connector 52 of the rolling shutter window semi-finished product is inserted into the rolling shutter window side rail 224 to form a complete rolling shutter window, and then the curtain sheet 53 is lowered to start various debugging and detections.

[0027] The rolling shutter window side rail 224 of the present utility model is fixed on the vertical slide rail 222 through multiple F-clamps 225. When the rolling shutter window side rail 224 is damaged or does not match the rolling shutter window semi-finished product to be pre-debugged, the F-clamps 225 can be loosened to replace the rolling shutter window side rail 224.

[0028] As Figure 2As shown, the debugging frame 2 also includes a bottom beam support mechanism, which includes a bottom beam support rod 241, a support rod slide rail 242 and a locking member 243. The two ends of the bottom beam support rod 241 are respectively connected to the support rod slide rail 242, and then connected to the locking member 243. The support rod slide rail 242 is located on the left and right sides of the flip frame 21 and is connected to the flip frame 21. According to the height of the semi-finished curtain sheet of the rolling shutter window after it is lowered, the position of the bottom beam support rod 241 is adjusted, and the locking member 243 is used to limit the bottom beam support rod 241, which plays a supporting role during the debugging process.

[0029] The width adjustment mechanism of the present invention further includes a scale rod 226 , both ends of which are connected to the left and right sides of the flip frame 21 , and are marked with scales for indicating the distance between the two vertical slide rails 222 .

[0030] The width adjustment mechanism also includes a position display 227. The end of the horizontal slide bar 221 located outside the flip frame 21 is connected to the position display 227 and then connected to the adjustment handwheel 223. The position display 227 accurately indicates the distance between the two vertical slide rails 222 to ensure that the side rail connectors 52 on both sides of the rolling shutter window semi-finished product can be accurately inserted into the rolling shutter window side rails 224.

[0031] like Figure 1 As shown, the operating platform 4 is arranged on the side of the main frame away from the rolling shutter window support seat. When the debugging frame 2 is flipped to a vertical state, the staff stands on the operating platform 4 to debug and inspect the rolling shutter window semi-finished product facing the debugging frame 2. The operating platform 4 includes a base 41 and a lifting platform 42 arranged above the base. The base 41 and the lifting platform 42 are connected by two sets of axially connected first connecting rods and second connecting rods. The first connecting rod is fixedly connected to the base 41 and slides with the lifting platform 42. The second connecting rod is fixedly connected to the lifting platform 42 and slides with the base 41. A third connecting rod is provided between the two first connecting rods near one end of the lifting platform 42, and a fourth connecting rod is provided between the two second connecting rods near one end of the base 41. The third connecting rod and the fourth connecting rod are respectively hinged to the base and output end of the hydraulic cylinder 43, and the lifting platform 42 is driven to rise and fall by the hydraulic cylinder 43.

[0032] Operation process:

[0033] According to the size of the pre-debugged semi-finished rolling shutter window, rotate the adjustment hand wheel 223 to adjust the width between the two rolling shutter window side rails 224, adjust the position of the bottom beam support rod 241, and lock it with the locking piece 243;

[0034] Place the bottom cover 51 of the semi-finished rolling shutter window onto the rolling shutter window support seat, insert the side rail connector 52 into the side rail 224 of the rolling shutter window, turn on the vacuum pump connected to the vacuum suction cup 232, and suck the bottom cover 51 of the semi-finished rolling shutter window onto the rolling shutter window support seat;

[0035] The staff stands on the operating table 4, drives the lifting platform 42 to rise, and opens the turning cylinder 3. The debugging frame 2 is turned from the horizontal state to the vertical state, and the curtain piece 53 of the semi-finished rolling shutter window is lowered. Then, the debugging and testing are started. After the completion, the debugging frame 2 is restored to the horizontal state, and the semi-finished rolling shutter window is removed.

[0036] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic debugging device for a semi-finished rolling shutter type sunshade, comprising a main frame and an operating table (4) arranged on one side of the main frame, characterized in that: The main frame comprises a support (1), a debugging frame (2) and a turning cylinder (3); the turning cylinder (3) is mounted on the support (1), and its output end is connected to the debugging frame (2); the debugging frame (2) is rotatably connected to the support (1); the debugging frame (2) comprises a turning frame (21) and a width adjustment mechanism; one side of the turning frame (21) is connected to the support (1), and the other side is provided with the width adjustment mechanism, and the width adjustment mechanism is symmetrically arranged on the turning frame (21).

2. The automatic debugging device for the semi-finished rolling shutter type sunshade according to claim 1 is characterized in that: The width adjustment mechanism comprises a transverse slide bar (221), a vertical slide rail (222) and an adjustment hand wheel (223); both ends of the transverse slide bar (221) are fixed on the flip frame (21) and are provided with external threads; and an adjustment hand wheel (223) is provided at one end outside the flip frame (21); the vertical slide rail (222) is connected to the transverse slide bar (221) via a threaded slider; and a rolling shutter window side rail (224) is provided on the vertical slide rail (222).

3. The automatic debugging device for the semi-finished rolling shutter type sunshade according to claim 1 or 2, characterized in that: The support (1) is provided with a rotating rod (11) and a cylinder mounting seat (12); the rotating rod (11) is rotatably connected to a vertical support column (211) of a flip frame (21); the cylinder mounting seat (12) is hinged to the base of a flip cylinder (3); and the output end of the flip cylinder (3) is hinged to the flip frame (21).

4. The automatic debugging device for the semi-finished rolling shutter type sunshade according to claim 3 is characterized in that: The debugging frame (2) also includes a rolling shutter window support seat, which includes a rolling shutter window support plate (231) and a vacuum suction cup (232). One end of the rolling shutter window support plate (231) is connected to the top of the flip frame (21), and the other end is connected to the vacuum suction cup (232).

5. The automatic debugging device for the semi-finished rolling shutter type sunshade according to claim 4 is characterized in that: The debugging frame (2) also includes a bottom beam support mechanism, which includes a bottom beam support rod (241) and a support rod slide rail (242). Both ends of the bottom beam support rod (241) are respectively connected to the support rod slide rail (242) and are provided with locking members (243). The support rod slide rail (242) is located on the left and right sides of the flip frame (21) and is connected to the flip frame (21).

6. The automatic debugging device for the semi-finished rolling shutter type sunshade according to claim 2 is characterized in that: The width adjustment mechanism further comprises a scale rod (226) and a position display (227), wherein the two ends of the scale rod (226) are respectively connected to the left and right sides of the flip frame (21) and are marked with scales; one end of the position display (227) is connected to the transverse sliding rod (221), and the other end is connected to the adjustment hand wheel (223).

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