Glass bead production device

Abstract

The utility model provides a glass bead production device, which belongs to the technical field of material production, and comprises a workbench, the top of the workbench is provided with a material distribution mechanism, the material distribution mechanism comprises an opening ring, a circular ring, a tooth-punching bottom ring and a special-shaped plate, the ring body of the opening ring is movably provided with an opening and closing door through a hinge, the top of the opening and closing door is movably connected with a limiting shaft in an inserted manner, and the limiting shaft is connected with the circular ring. The top of the split ring is fixedly connected with a connecting shaft, and the circular ring is fixedly connected to the bottom of the split ring. By arranging an opening and closing door, combining with a limiting shaft and movably inserting the limiting shaft into different orifices of a fan-shaped hole, the opening and closing door can be opened to different degrees, the feeding amount of broken glass can be conveniently controlled, the stability and continuity of the melting process can be ensured by accurately controlling the feeding amount, and the feeding amount is adjusted by controlling the opening degree of the opening and closing door; therefore, the efficiency of the whole production process is improved, and meanwhile, the circular turntable can be made of a hard material, so that a traditional soft conveying belt is prevented from being damaged by glass fragments.

Description

Technical Field

[0001] The utility model relates to the technical field of material production, in particular to a glass microbead production device. Background Art

[0002] Glass microspheres are a new type of material developed in recent years with a wide range of uses and special properties. This product is made of borosilicate raw materials through high-tech processing. The particle size is 10-250 microns and the wall thickness is 1-2 microns. This product has the advantages of light weight, low thermal conductivity, high strength, and good chemical stability. Its surface has been specially treated to have lipophilic and hydrophobic properties, and it is very easy to disperse in organic material systems.

[0003] In the actual production process, since glass is relatively sharp, the use of traditional soft conveyor belts is very likely to cause damage. At the same time, if the amount of broken glass fed is too much or too little, it may lead to insufficient melting, and the production capacity of the melting equipment cannot be fully utilized, affecting production efficiency. In addition, the linear feeding unit often occupies a large area, and it is not convenient to flexibly adjust the installation angle when installed and used in conjunction with other production units. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides a glass microbead production device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a glass microbead production device, comprising a workbench, wherein a material dividing mechanism is provided on the top of the workbench;

[0007] The material distribution mechanism includes:

[0008] An open ring, wherein an opening and closing door is provided on the ring body through a hinge, a limit shaft is movably inserted into the top of the opening and closing door, and a connecting shaft is fixedly connected to the top of the open ring;

[0009] A circular ring, the circular ring is fixedly connected to the bottom of the open ring, and a rotating disk is sleeved inside the circular ring;

[0010] A toothed bottom ring, the toothed bottom ring being fixedly connected to the bottom of the turntable;

[0011] The special-shaped plate is provided with fan-shaped holes.

[0012] In one embodiment of the present invention, a feeding mechanism is provided above the material dividing mechanism, and the feeding mechanism includes a main mounting ring, the inner ring of the main mounting ring is fixedly connected to a feeding hopper, and the feeding hopper is provided with a first crushing roller and a second crushing roller.

[0013] In one embodiment of the present invention, the first crushing roller and the second crushing roller are both connected to the feeding hopper via a movable shaft, a first servo motor is provided on the movable shaft of the first crushing roller, and the first servo motor is connected to the outer wall of the feeding hopper via a connecting piece.

[0014] In one embodiment of the present invention, the ends of the first crushing roller and the second crushing roller are respectively provided with a first gear and a second gear located on the outer surface of the feeding hopper, and the first gear and the second gear are meshed and connected.

[0015] In one embodiment of the present invention, the top of the connecting shaft is fixedly connected to the bottom of the main mounting ring, and a special-shaped plate is fixedly connected to the connecting shaft, and a fan-shaped hole is opened on the special-shaped plate.

[0016] In one embodiment of the present invention, a side mounting frame is fixedly connected to one side of the main mounting ring, a second servo motor is fixedly connected to the bottom of the side mounting frame, an output shaft of the second servo motor is fixedly connected to a third gear, and the third gear is meshed with the teeth of the toothed bottom ring.

[0017] In one embodiment of the present invention, the bottom surface of the toothed bottom ring and the bottom surface of the third gear are respectively provided with a first side bearing and a second side bearing through connecting parts, and the bottoms of the first side bearing and the second side bearing are connected to the top of the workbench.

[0018] In one embodiment of the present utility model, a material receiving trough is provided on the side of the workbench, the slotted opening of the material receiving trough is located on the opening side of the open ring, the bottom of the material receiving trough is fixedly connected to a propulsion cylinder, the end of the propulsion cylinder is movably connected to a auger shaft, the end of the auger shaft is provided with a third servo motor, the outer ring of the propulsion cylinder is provided with a heating assembly, and the output end of the propulsion cylinder is provided with a cooling trough.

[0019] The utility model provides a glass microbead production device, the beneficial effects of which include:

[0020] 1. By setting an opening and closing door and combining it with a limit shaft, the limit shaft can be movably connected to different openings of the fan-shaped hole, so that the opening and closing door can be opened to different degrees, which is convenient for controlling the amount of broken glass fed in. Accurately controlling the feeding amount can ensure the stability and continuity of the melting process. The feeding amount can be adjusted by controlling the opening degree of the opening and closing door, thereby improving the efficiency of the entire production process. At the same time, the circular turntable can be selected as a hard material to prevent the traditional soft conveyor belt from being damaged by glass slag.

[0021] 2. By setting up a turntable, when feeding after the glass is broken, the circular conveying unit can effectively reduce the length of the conveying unit. The disc rotation transportation is usually carried out in a relatively small circular area. Compared with the traditional linear transportation method, it can make more effective use of limited production space. The disc rotation transportation can feed from different angles, which is convenient for docking with other production equipment. Whether from the side or below, it can be flexibly arranged according to actual needs to improve the continuity of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a structural diagram provided by an embodiment of the present utility model;

[0024] Figure 2 A top perspective view of an embodiment of the present invention is provided;

[0025] Figure 3 A side schematic diagram provided for an embodiment of the present utility model;

[0026] Figure 4 This is an enlarged view of part A provided in an embodiment of the present utility model.

[0027] In the figure: 1. workbench; 2. feeding mechanism; 201. main mounting ring; 202. feeding hopper; 203. first crushing roller; 204. second crushing roller; 205. first gear; 206. second gear; 207. first servo motor; 3. material distribution mechanism; 301. side mounting frame; 302. open ring; 3021. connecting shaft; 3022. opening and closing door; 3023. limit shaft; 303. circular ring; 304. toothed bottom ring; 305. turntable; 306. special-shaped plate; 3061. fan-shaped hole; 307. second servo motor; 308. third gear; 309. first side bearing; 310. second side bearing; 4. receiving trough; 5. propulsion cylinder; 501. auger shaft; 502. third servo motor; 503. heating component; 6. cooling trough. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example

[0030] Reference Figures 1-4The present technical solution provides a glass bead production device, which includes a workbench 1, a material distribution mechanism 3 is provided on the top of the workbench 1, and the material distribution mechanism 3 includes: an open ring 302, a circular ring 303, a toothed bottom ring 304 and a special-shaped plate 306. An opening and closing door 3022 is provided on the ring body of the open ring 302 through hinge movement, and a limit shaft 3023 is movably inserted on the top of the opening and closing door 3022. The top of the open ring 302 is fixedly connected to the connecting shaft 3021, the circular ring 303 is fixedly connected to the bottom of the open ring 302, a turntable 305 is sleeved in the circular ring 303, and the toothed bottom ring 304 is fixedly connected to the bottom of the turntable 305. The fan-shaped plate 306 is provided with a fan-shaped hole 3061. When in use, first check the forward and reverse rotation of each motor, then ensure the ventilation of the propulsion cylinder 5, start the external induced draft fan, evacuate the excess impurity gas inside, then connect the external water pump to the cooling tank 6, wait for the water to flow smoothly, start the heating component 503, and after everything is normal, do all the checks, the equipment is normal, the furnace temperature is normal, start unloading, drive the first servo motor 207, drive the two crushing rollers to rotate for crushing operation, and at the same time, the second servo motor 307 rotates to drive the third gear 308 to rotate. Under the action of meshing transmission, the toothed bottom ring 304 rotates, and at this time, it rotates with the toothed bottom ring 30 4. The fixedly connected turntable 305 rotates, and the open ring 302 is fixed at this time. The turntable 305 and the open ring 302 rotate relative to each other, and the broken glass is output from the opening and closing door 3022. When it is necessary to adjust the feeding amount, the limit shaft 3023 is pulled out and inserted into the openings of different fan-shaped holes 3061 of the special-shaped plate 306, and the opening and closing door 3022 can be adjusted to different angles. Adjusting the angle of the opening and closing door 3022 is to adjust the output amount. Check the quality of the glass beads and add them slowly. When the quality is ensured, the production capacity of the furnace can be increased. Set the third servo motor 502 and the heating component 503 to feed the broken glass into the furnace. The glass is melted and transported, and then output to the cooling tank 6, which cools the molten glass into beads. It is ensured that the temperature of the glass beads does not burn the packaging before packaging. By setting the opening and closing door 3022 and combining with the limiting shaft 3023, the limiting shaft 3023 is movably plugged into different openings of the fan-shaped hole 3061, so that the opening and closing door 3022 can be opened to different degrees, which is convenient for controlling the amount of broken glass fed in. Accurately controlling the feeding amount can ensure the stability and continuity of the melting process. By controlling the opening degree of the opening and closing door 3022 to adjust the feeding amount, the amount of glass fed in each time can be just right, thereby improving the efficiency of the entire production process.

[0031] Reference Figures 1-4 Based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that a feeding mechanism 2 is provided above the dividing mechanism 3, and the feeding mechanism 2 includes a main mounting ring 201, and the inner ring of the main mounting ring 201 is fixedly connected to a feeding hopper 202, and the feeding hopper 202 is provided with a first crushing roller 203 and a second crushing roller 204 for crushing large pieces of glass.

[0032] Reference Figures 1-4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the first crushing roller 203 and the second crushing roller 204 are connected to the feeding hopper 202 through a movable shaft. A first servo motor 207 is provided on the movable shaft of the first crushing roller 203. The first servo motor 207 is connected to the outer wall of the feeding hopper 202 through a connecting piece to ensure the effective operation of the first crushing roller 203 and the second crushing roller 204.

[0033] Reference Figures 1-4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the ends of the first crushing roller 203 and the second crushing roller 204 are respectively provided with a first gear 205 and a second gear 206 located on the outer surface of the feeding hopper 202, and the first gear 205 and the second gear 206 are meshed and connected.

[0034] Reference Figures 1-4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the top of the connecting shaft 3021 and the bottom of the main mounting ring 201 are fixedly connected, and a special-shaped plate 306 is fixedly connected to the connecting shaft 3021. The special-shaped plate 306 is provided with a fan-shaped hole 3061 for adjusting the opening and closing door 3022 to different angles.

[0035] Reference Figures 1-4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that one side of the main mounting ring 201 is fixedly connected to a side mounting frame 301, the bottom of the side mounting frame 301 is fixedly connected to a second servo motor 307, the output shaft of the second servo motor 307 is fixedly connected to a third gear 308, and the third gear 308 is engaged with the open teeth of the open tooth bottom ring 304. By setting a turntable 305, when feeding after the glass is broken, the circular conveying unit can effectively reduce the length of the conveying unit. The disc rotation transportation is usually carried out in a relatively small circular area. Compared with the traditional linear transportation method, it can more effectively utilize the limited production space. The disc rotation transportation can feed from different angles, which is convenient for docking with other production equipment. Whether from the side or below, it can be flexibly arranged according to actual needs to improve the continuity of the production process.

[0036] Reference Figures 1-4 Based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that the bottom surface of the toothed bottom ring 304 and the bottom surface of the third gear 308 are respectively provided with a first side bearing 309 and a second side bearing 310 through connecting parts, and the bottom of the first side bearing 309 and the second side bearing 310 are connected to the top of the workbench 1.

[0037] Reference Figures 1-4Based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that a material receiving trough 4 is provided on the side of the workbench 1, the slotted opening of the material receiving trough 4 is located on the opening side of the open ring 302, the bottom of the material receiving trough 4 is fixedly connected to a propulsion cylinder 5, the end of the propulsion cylinder 5 is movably connected to a auger shaft 501, the end of the auger shaft 501 is provided with a third servo motor 502, the outer ring of the propulsion cylinder 5 is provided with a heating component 503, and the output end of the propulsion cylinder 5 is provided with a cooling trough 6.

[0038] Specifically, the working process or working principle of the glass microbead production device is as follows: when in use, first check the forward and reverse rotation of each motor, then ensure the ventilation of the propulsion cylinder 5, start the external induced draft fan, evacuate the excess impurity gas inside, then connect the external water pump to the cooling tank 6, wait for the water to flow smoothly, start the heating component 503, and after everything is normal, do all the checks, the equipment is normal, the furnace temperature is normal, start unloading, drive the first servo motor 207, drive the two crushing rollers to rotate for crushing operation, and at the same time, the second servo motor 307 rotates to drive the third gear 308 to rotate. Under the action of meshing transmission, the toothed bottom ring 304 rotates, and at this time the turntable 305 fixedly connected to the toothed bottom ring 304 rotates, and at this time the open ring 30 2 is fixed, the turntable 305 rotates relative to the open ring 302, and the broken glass is output from the opening and closing door 3022. When the feeding amount needs to be adjusted, the limit shaft 3023 is pulled out and inserted into the opening of the different fan-shaped holes 3061 of the special-shaped plate 306, and the opening and closing door 3022 can be adjusted to different angles, that is, adjusting the angle of the opening and closing door 3022 is to adjust the output. Check the quality of the glass beads and add them slowly. Only when the quality is ensured can the production capacity of the furnace be increased. The third servo motor 502 and the heating component 503 are set to melt and transport the broken glass and output it to the cooling tank 6. The cooling tank 6 cools the molten glass into beads. Ensure that the temperature of the glass beads does not burn the packaging before packaging.

[0039] It should be noted that the first servo motor 207, the second servo motor 307 and the third servo motor 502 are devices or equipment existing in the prior art, and the model can be selected as YZO-5-6, or they are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A glass microbead production device, a workbench (1), characterized in that: A material distribution mechanism (3) is provided on the top of the workbench (1); The material distribution mechanism (3) comprises: An open ring (302), wherein an opening and closing door (3022) is provided on the ring body of the open ring (302) through hinge movement, a limit shaft (3023) is movably inserted into the top of the opening and closing door (3022), and a connecting shaft (3021) is fixedly connected to the top of the open ring (302); A circular ring (303), the circular ring (303) is fixedly connected to the bottom of the open ring (302), and a rotating disk (305) is sleeved inside the circular ring (303); a toothed bottom ring (304), wherein the toothed bottom ring (304) is fixedly connected to the bottom of the rotating disk (305); A special-shaped plate (306) is provided with a fan-shaped hole (3061).

2. A glass microbead production device according to claim 1, characterized in that: A feeding mechanism (2) is provided above the material distribution mechanism (3), and the feeding mechanism (2) comprises a main mounting ring (201), an inner ring of the main mounting ring (201) is fixedly connected to a feeding hopper (202), and a first crushing roller (203) and a second crushing roller (204) are provided in the feeding hopper (202).

3. A glass microbead production device according to claim 2, characterized in that: The first crushing roller (203) and the second crushing roller (204) are both connected to the feeding hopper (202) via a movable shaft. A first servo motor (207) is provided on the movable shaft of the first crushing roller (203). The first servo motor (207) is connected to the outer wall of the feeding hopper (202) via a connecting piece.

4. A glass microbead production device according to claim 3, characterized in that: The ends of the first crushing roller (203) and the second crushing roller (204) are respectively provided with a first gear (205) and a second gear (206) located on the outer surface of the feeding hopper (202), and the first gear (205) and the second gear (206) are meshed and connected.

5. A glass microbead production device according to claim 4, characterized in that: The top of the connecting shaft (3021) is fixedly connected to the bottom of the main mounting ring (201), and a special-shaped plate (306) is fixedly connected to the connecting shaft (3021), and a fan-shaped hole (3061) is opened on the special-shaped plate (306).

6. A glass microbead production device according to claim 5, characterized in that: A side mounting frame (301) is fixedly connected to one side of the main mounting ring (201), a second servo motor (307) is fixedly connected to the bottom of the side mounting frame (301), an output shaft of the second servo motor (307) is fixedly connected to a third gear (308), and the third gear (308) is meshed with the open teeth of the open tooth bottom ring (304).

7. A glass microbead production device according to claim 6, characterized in that: The bottom surface of the toothed bottom ring (304) and the bottom surface of the third gear (308) are respectively provided with a first side bearing (309) and a second side bearing (310) via connecting members, and the bottoms of the first side bearing (309) and the second side bearing (310) are connected to the top of the workbench (1).

8. The glass microbead production device according to claim 7, characterized in that: A material receiving trough (4) is provided on the side of the workbench (1), the slotted opening of the material receiving trough (4) is located on the opening side of the open ring (302), a propulsion cylinder (5) is fixedly connected to the bottom of the material receiving trough (4), an auger shaft (501) is movably plugged into the end of the propulsion cylinder (5), a third servo motor (502) is provided at the end of the auger shaft (501), a heating component (503) is provided on the outer ring of the propulsion cylinder (5), and a cooling trough (6) is provided at the output end of the propulsion cylinder (5).

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