Stirring type accelerated composting reactor

By introducing branch pipes and flip plate structures into the stirred accelerated composting reactor, the problem of reactor hypoxia was solved, and the composting reaction rate and decomposition efficiency were improved.

CN223373000UActive Publication Date: 2025-09-23XIUYI (FUJIAN) LANDSCAPE ENG CO LTD
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Patent Information

Application Number
CN202422660675.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-23
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing stirring accelerated composting reactor is not provided with an oxygenation structure, which results in oxygen deficiency inside the reactor and reduces the composting reaction rate.

Method used

A branch pipe and flip plate structure is designed. Oxygen is supplied through the branch pipe and the flip plate is used to stir the raw materials. Combined with the control plate and water inlet, the raw materials and water are evenly mixed to avoid blockage and promote microbial decomposition.

Benefits of technology

It improves the composting reaction rate, ensures that the raw materials are fully oxidized and decomposed, and improves the composting efficiency and decomposition speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring type accelerated composting reactor, which relates to the technical field of organic fertilizer composting, and comprises a reaction chamber, a discharging frame is arranged at the lower end of the reaction chamber, a feeding frame is arranged at the upper end of the reaction chamber, a control panel is arranged in the feeding frame, a second motor is arranged at one end of the control panel, and a second motor is arranged at the other end of the control panel. A water inlet is formed in the upper end of the reaction chamber, two channels are arranged on the right side of the reaction chamber, branch pipes are arranged at the upper ends of the channels, a main pipe is arranged on the right sides of the branch pipes, an oxygen pump is arranged at the lower end of the main pipe, a filter screen frame and a chamber door are arranged on the front side of the discharging frame, and a guide inclined plate is arranged in the discharging frame. And a discharge port is formed in the front side of the guide inclined plate. According to the stirring type accelerated composting reactor disclosed by the utility model, oxygen is supplied into the reaction chamber when raw materials are discontinuously turned, so that effective work of microorganisms and rapid decomposition of organic matters are promoted, and the decomposition speed of the organic matters is favorably accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic fertilizer composting, in particular to a stirring accelerated composting reactor. Background Art

[0002] Composting refers to the biochemical process that utilizes naturally occurring microorganisms to controllably transform degradable organic matter in solid waste into stable humus. Composting is a process for producing organic fertilizer, rich in nutrients and long-lasting, stable effects. It also promotes the formation of soil solid structure, increasing the soil's ability to retain water, heat, air, and fertilizer. Furthermore, when combined with chemical fertilizers, it can compensate for the limited nutrients found in chemical fertilizers, which can lead to soil compaction and reduced water and fertilizer retention due to long-term single-use chemical fertilizers.

[0003] When the existing stirring accelerated composting reactor is installed and used, the interior of the reactor is relatively closed because there is no oxygen increase structure. There is not enough oxygen to effectively decompose the compost, which reduces the reaction rate of the compost and has certain adverse effects on people's use process. In order to solve the shortcomings of the existing technology, we propose a stirring accelerated composting reactor. Utility Model Content

[0004] The main purpose of the utility model is to provide a stirring accelerated composting reactor, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A stirring accelerated composting reactor comprises a reaction chamber, a discharging rack is provided at the lower end of the reaction chamber, a feeding rack is provided at the upper end of the reaction chamber, a control panel is provided inside the feeding rack, a second motor is provided at one end of the control panel, a water inlet is provided at the upper end of the reaction chamber, two groups of channels are provided on the right side of the reaction chamber, branch pipes are provided at the upper ends of the channels, a main pipe is provided on the right side of the branch pipe, an oxygen pump is provided at the lower end of the main pipe, a filter rack and a chamber door are provided on the front side of the discharging rack, a guide inclined plate is provided inside the discharging rack, a discharge port is provided on the front side of the guide inclined plate, a flip plate is provided inside the reaction chamber, a transmission rod is provided between the flip plate and the reaction chamber, a first motor is provided at one end of the transmission rod, two groups of branch pipes are provided in total, and the transmission rod is located between the two groups of branch pipes.

[0007] Preferably, the cross-section of the flip plate is S-shaped, the main pipe and the branch pipe are connected, the branch pipe and the reaction chamber are connected through a channel, a slide groove is provided between the filter rack and the discharge rack, the filter rack and the discharge rack are movably connected through the slide groove, and a rotating groove is provided between the control panel and the feed rack, the control panel and the feed rack are movably connected through the rotating groove.

[0008] Preferably, a rotating groove is provided between the transmission rod and the reaction chamber, the transmission rod and the reaction chamber are movably connected through the rotating groove, the feeding rack and the reaction chamber are communicated, a cover is provided at the upper end of the feeding rack, a rubber plug is provided inside the water inlet, the water inlet is funnel-shaped, and the cross-section of the channel is triangular.

[0009] Preferably, the control panel is close to the inner wall of the feed rack, the guide inclined plate and the discharge rack are welded, screws are provided between the discharge rack and the reaction chamber, and the discharge rack and the reaction chamber are detachably connected by the screws.

[0010] Preferably, a hinge is provided between the chamber door and the discharge rack, the chamber door and the discharge rack are movably connected via the hinge, and four groups of feet are symmetrically provided at the lower end of the discharge rack.

[0011] Preferably, the channel and the reaction chamber are welded, and a placement rack is provided between the oxygen pump and the discharge rack.

[0012] Beneficial effects

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In the present invention, by providing structures such as branch pipes and turning plates, two groups of branch pipes are located between the transmission rods, so that the upper and lower ends of the raw materials can be in contact with the outside air. At the same time, since the shape of the channel is triangular, the raw materials will not block the branch pipes and affect the gas outlet effect of the branch pipes. By supplying oxygen into the reaction chamber during intermittent turning of the raw materials, the effective work of microorganisms and the rapid decomposition of organic matter are promoted. At this time, the compost temperature will rise, usually between 40°C and 70°C, which is conducive to accelerating the decomposition of organic matter.

[0015] 2. In the present invention, by means of the control panel and water inlet and other structures, the raw materials and water can be mixed in small amounts and multiple times before the reaction to avoid incomplete mixing of the raw materials and water, thereby affecting the subsequent composting reaction. At the same time, the filter rack provided can flow out excess water to avoid water accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the reaction chamber of the utility model;

[0018] Figure 3 This is a schematic diagram of the combined structure of the discharge rack and the filter rack of the utility model;

[0019] Figure 4It is a schematic diagram of the combined structure of the control panel and the second motor of the utility model.

[0020] In the figure: 1. Reaction chamber; 2. Main pipe; 3. Oxygen pump; 4. Feed rack; 5. Water inlet; 6. Flip plate; 7. Guide ramp; 8. Discharge port; 9. Discharge rack; 10. Filter rack; 11. Chamber door; 12. First motor; 13. Control panel; 14. Second motor; 15. Passageway; 16. Branch pipe; 17. Transmission rod. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1 As shown, a discharge rack 9 is provided at the lower end of the reaction chamber 1, a feed rack 4 is provided at the upper end of the reaction chamber 1, a control panel 13 is provided inside the feed rack 4, a water inlet 5 is provided at the upper end of the reaction chamber 1, two groups of channels 15 are provided on the right side of the reaction chamber 1, a branch pipe 16 is provided at the upper end of the channel 15, a main pipe 2 is provided on the right side of the branch pipe 16, an oxygen pump 3 is provided at the lower end of the main pipe 2, the main pipe 2 and the branch pipe 16 are connected, and the branch pipe 16 and the reaction chamber 1 are connected through the channel 15. There are two groups of branch pipes 16 in total, and the transmission rod 17 is located in the middle position of the two groups of branch pipes 16.

[0023] like Figure 2 As shown, a flip plate 6 is provided inside the reaction chamber 1, a transmission rod 17 is provided between the flip plate 6 and the reaction chamber 1, a first motor 12 is provided at one end of the transmission rod 17, the cross-section of the flip plate 6 is S-shaped, a rotating groove is provided between the control plate 13 and the feed rack 4, and the control plate 13 and the feed rack 4 are movably connected through the rotating groove.

[0024] like Figure 3 As shown, a filter rack 10 and a chamber door 11 are provided on the front side of the discharge rack 9, a material guide inclined plate 7 is provided inside the discharge rack 9, a discharge port 8 is provided on the front side of the material guide inclined plate 7, a rotating groove is provided between the transmission rod 17 and the reaction chamber 1, and the transmission rod 17 and the reaction chamber 1 are movably connected through the rotating groove.

[0025] like Figure 4 As shown, a second motor 14 is provided at one end of the control board 13 , and the control board 13 is close to the inner wall of the feed rack 4 .

[0026] It should be noted that the present invention is a stirring accelerated composting reactor. When in use, the user puts organic matter into the feed rack 4, and the second motor 14 drives the control panel 13 to flip. The control panel 13 regularly changes the channel area between the feed rack 4 and the reaction chamber 1, so that the organic raw materials can be quantitatively fed into the reaction chamber 1. While the organic raw materials are being fed, the user intermittently feeds water into the reaction chamber 1 through the water inlet 5. At the same time, the first motor 12 starts to operate, driving the transmission rod 17 to rotate, so that the flip plate 6 can stir the raw materials and water and mix them in small amounts and multiple times.

[0027] After the raw materials are added, the first motor 12 operates intermittently, driving the flip plate 6 to flip the organic mixture on the upper end of the filter frame 10. At the same time, excess water flows along the filter frame 10 into the discharge frame 9, and passes through the discharge port 8 from the guide inclined plate 7. The chamber door 11 is opened to discharge it. In the early stage of the composting reaction, the outside air is pumped into the main pipe 2 through the oxygen pump 3, and the air enters the reaction chamber 1 through the branch pipe 16 and the channel 15, which promotes the microorganisms in the compost to mainly perform aerobic decomposition. After fermentation, the user can pull out the filter frame 10, and the fertilizer on the filter frame 10 is discharged from the discharge port 8 through the guide inclined plate 7.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A stirring accelerated composting reactor, comprising a reaction chamber (1), characterized in that: The lower end of the reaction chamber (1) is provided with a discharge rack (9), the upper end of the reaction chamber (1) is provided with a feed rack (4), a control panel (13) is provided inside the feed rack (4), one end of the control panel (13) is provided with a second motor (14), the upper end of the reaction chamber (1) is provided with a water inlet (5), the right side of the reaction chamber (1) is provided with two groups of channels (15), the upper end of the channel (15) is provided with a branch pipe (16), the right side of the branch pipe (16) is provided with a main pipe (2), the lower end of the main pipe (2) is provided with an oxygen pump ( 3), a filter frame (10) and a chamber door (11) are provided on the front side of the discharge rack (9), a guide inclined plate (7) is provided inside the discharge rack (9), a discharge port (8) is provided on the front side of the guide inclined plate (7), a flip plate (6) is provided inside the reaction chamber (1), a transmission rod (17) is provided between the flip plate (6) and the reaction chamber (1), a first motor (12) is provided at one end of the transmission rod (17), two groups of branch pipes (16) are provided in total, and the transmission rod (17) is located between the two groups of branch pipes (16).

2. A stirred accelerated composting reactor according to claim 1, characterized in that: The cross section of the flip plate (6) is S-shaped, the main pipe (2) and the branch pipe (16) are connected, the branch pipe (16) and the reaction chamber (1) are connected through a channel (15), a slide groove is provided between the filter frame (10) and the discharge frame (9), and the filter frame (10) and the discharge frame (9) are movably connected through the slide groove, and a rotating groove is provided between the control panel (13) and the feed frame (4), and the control panel (13) and the feed frame (4) are movably connected through the rotating groove.

3. The stirring accelerated composting reactor according to claim 1, wherein: A rotation groove is provided between the transmission rod (17) and the reaction chamber (1), the transmission rod (17) and the reaction chamber (1) are movably connected via the rotation groove, the feed rack (4) and the reaction chamber (1) are in communication, a cover is provided at the upper end of the feed rack (4), a rubber plug is provided inside the water inlet (5), the water inlet (5) is funnel-shaped, and the cross-section of the channel (15) is triangular.

4. The stirring accelerated composting reactor according to claim 1, characterized in that: The control panel (13) is close to the inner wall of the feed rack (4), the guide inclined plate (7) and the discharge rack (9) are welded, screws are provided between the discharge rack (9) and the reaction chamber (1), and the discharge rack (9) and the reaction chamber (1) are detachably connected by the screws.

5. The stirring accelerated composting reactor according to claim 1, characterized in that: A hinge is provided between the chamber door (11) and the discharge rack (9), and the chamber door (11) and the discharge rack (9) are movably connected via the hinge. Four groups of footrests are symmetrically provided at the lower end of the discharge rack (9).

6. The stirring accelerated composting reactor according to claim 1, characterized in that: The channel (15) and the reaction chamber (1) are welded, and a placement rack is provided between the oxygen pump (3) and the discharge rack (9).