Intelligent hydraulic decoking device for needle coke production
Through the design of an intelligent hydraulic decoker, the water flow is divided by fixed tubes, partitions and gear mechanisms, which solves the problem of hydraulic decokers in the existing technology being unable to form high-pressure water flow, realizes efficient decoking of the needle coke surface, and improves production efficiency.
Patent Information
- Application Number
- CN202422381086.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Existing hydraulic decokers are unable to form a high-pressure water flow at the center, resulting in poor decoking effects and affecting the efficiency of needle coke production equipment.
An intelligent hydraulic decoker was designed. Through the combination of fixed tubes, baffles, central tubes, fixed rings, and gear mechanisms, the water flow was segmented and controlled. The opening sizes of the main and auxiliary discharge ports were adjusted to control the water flow rate and improve the decoking effect.
Through the intelligent control mechanism, efficient flushing of the needle coke surface is achieved, which improves the decoking effect and the utilization efficiency of the needle coke production device.
Smart Images

Figure CN223373022U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of needle coke production, in particular to an intelligent hydraulic decoker used for needle coke production. Background Art
[0002] Hydraulic decokers are used in the hydraulic decoking system of delayed coking units, using high-pressure decoking water to remove coke from the coke drum. The high-pressure decoking water is rectified by the decoker's rectifier to form an orderly jet that is ejected from the nozzle to strike, crush, and remove the coke in the coke drum. However, conventional hydraulic decokers are unable to form a high-pressure water flow at the center during use, resulting in poor decoking performance and hindering the use of the device. Utility Model Content
[0003] The purpose of the present utility model is to provide an intelligent hydraulic decoker for needle coke production to solve the problems raised in the above background technology.
[0004] An intelligent hydraulic decoker for needle coke production comprises a fixed tube and a second fixed ring: a water outlet pipe is provided at the lower end of the fixed tube, a control mechanism is provided at the end of the fixed tube farther from the water outlet pipe, and the second fixed ring is provided at the end of the fixed tube closer to the water outlet pipe.
[0005] Preferably, a plurality of partitions are provided on the inner sides of the fixed pipe and the water outlet pipe, and a central pipe is provided on the inner sides of the partitions.
[0006] Preferably, a main discharge port is provided inside the central tube, and auxiliary discharge ports are provided between the partitions.
[0007] When the device is in use, the central tube and the partition will divide the water flow respectively, thereby dividing the water flow into the main discharge port and the auxiliary discharge port. The water can be discharged through the main discharge port and the auxiliary discharge port respectively, thereby flushing the surface of the needle coke and achieving decoking of the needle coke.
[0008] Preferably, the control mechanism includes a first fixing ring and a fixing gear. The first fixing ring is rotatably arranged on the outside of the fixing tube, and the fixing gear is arranged on the inner bottom of the first fixing ring.
[0009] When the device is in use, the first fixed ring is rotated to drive the fixed gear to rotate, based on which the opening size of the auxiliary discharge port is controlled, thereby controlling the drainage volume of the main discharge port by controlling the opening size of the auxiliary discharge port.
[0010] Preferably, the interior of the fixed tube is provided with fixed grooves at equal angles, a screw is rotatably provided inside the fixed groove, one side of the screw is connected to a pinion, and the other side of the screw is threadedly connected to a limiting mechanism, and the pinion and the fixed gear are meshed and connected.
[0011] When the device is in use, the fixed gear drives the pinion to rotate, and when the pinion rotates, it drives the screw rod to rotate, and the screw rod drives the limiting mechanism to move.
[0012] Preferably, the limiting mechanism includes a fixing rod and a baffle, the fixing rod thread is arranged on the outside of the screw rod, and the side surface of the fixing rod is connected to the baffle.
[0013] When the device is in use, the baffle will be limited by the fixed groove, so that the baffle will slide inside the fixed groove. When the screw rotates, since the baffle is limited, the screw will drive the fixed rod and the baffle to move, thereby adjusting the outlet size of the auxiliary discharge port by controlling the position of the baffle.
[0014] Preferably, a sealing ring is provided on the outer side of the baffle.
[0015] When the device is in use, the baffle is sealed by the sealing ring to prevent water from flowing into the fixing groove.
[0016] The beneficial effects of the utility model are:
[0017] 1. When the device is in use, the fixed gear can be rotated by rotating the first fixed ring. When the fixed gear rotates, it drives the pinion to rotate. When the pinion rotates, the screw rotates accordingly, thereby adjusting the position of the baffle, thereby controlling the opening size of the auxiliary discharge port, and based on this, controlling the opening size of the main discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the overall top view of the structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the overall structure of the utility model when viewed from above;
[0022] Figure 4 It is a schematic diagram of the overall top sectional structure of the utility model.
[0023] In the figure: 1. Fixed pipe; 2. Water outlet pipe; 3. Center pipe; 4. Main outlet; 5. Partition; 6. Auxiliary outlet; 7. First fixed ring; 8. Fixed gear; 9. Pinion; 10. Screw; 11. Fixed rod; 12. Baffle; 13. Second fixed ring; 14. Fixed groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] When implementing: Figure 1-4 As shown, an intelligent hydraulic decoker for needle coke production includes a fixed tube 1 and a second fixed ring 13: a water outlet pipe 2 is provided at the lower end of the fixed tube 1, a control mechanism is provided at the end of the fixed tube 1 farther from the water outlet pipe 2, and the second fixed ring 13 is provided at the end of the fixed tube 1 closer to the water outlet pipe 2.
[0026] Several partitions 5 are provided on the inner sides of the fixed pipe 1 and the water outlet pipe 2 , and a central pipe 3 is provided on the inner sides of the partitions 5 .
[0027] A main discharge port 4 is provided inside the central tube 3 , and auxiliary discharge ports 6 are provided between the partitions 5 .
[0028] When the device is in use, the central tube 3 and the partition 5 will respectively divide the water flow, thereby dividing the water flow into the main discharge port 4 and the auxiliary discharge port 6. The main discharge port 4 and the auxiliary discharge port 6 can be used to discharge the material separately, thereby flushing the surface of the needle coke and achieving decoking of the needle coke.
[0029] The control mechanism includes a first fixing ring 7 and a fixing gear 8 . The first fixing ring 7 is rotatably arranged on the outside of the fixing tube 1 , and the fixing gear 8 is arranged on the inner bottom of the first fixing ring 7 .
[0030] When the device is in use, the first fixed ring 7 is rotated to drive the fixed gear 8 to rotate, based on which the opening size of the auxiliary discharge port 6 is controlled, thereby controlling the drainage volume of the main discharge port 4 by controlling the opening size of the auxiliary discharge port 6.
[0031] A fixing groove 14 is opened at an equal angle inside the fixing tube 1, and a screw rod 10 is rotatably arranged inside the fixing groove 14. One side of the screw rod 10 is connected to a pinion 9, and the other side of the screw rod 10 is threadedly connected to a limiting mechanism. The pinion 9 and the fixed gear 8 are meshed and connected.
[0032] When the device is in use, the fixed gear 8 drives the pinion 9 to rotate. When the pinion 9 rotates, it drives the screw rod 10 to rotate, and the screw rod 10 drives the limiting mechanism to move.
[0033] The limiting mechanism includes a fixing rod 11 and a baffle 12 . The fixing rod 11 is threadedly arranged on the outside of the screw rod 10 , and the side surface of the fixing rod 11 is connected to the baffle 12 .
[0034] When the device is in use, the baffle 12 will be limited by the fixed groove 14, so that the baffle 12 will slide inside the fixed groove 14. When the screw rod 10 rotates, since the baffle 12 is limited, the screw rod 10 will drive the fixed rod 11 and the baffle 12 to move, thereby adjusting the outlet size of the auxiliary discharge port 6 by controlling the position of the baffle 12.
[0035] A sealing ring is provided on the outer side of the baffle 12 .
[0036] When the device is in use, the baffle 12 is sealed by the sealing ring to prevent water from flowing into the fixing groove 14.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An intelligent hydraulic decoker for needle coke production, characterized in that: It comprises a fixed tube (1) and a second fixed ring (13): a water outlet pipe (2) is provided at the lower end of the fixed tube (1), a control mechanism is provided at the end of the fixed tube (1) farther from the water outlet pipe (2), and a second fixed ring (13) is provided at the end of the fixed tube (1) closer to the water outlet pipe (2).
2. The intelligent hydraulic decoker for needle coke production according to claim 1, characterized in that: A plurality of partitions (5) are provided on the inner sides of the fixed pipe (1) and the water outlet pipe (2), and a central pipe (3) is provided on the inner sides of the partitions (5).
3. The intelligent hydraulic decoker for needle coke production according to claim 2, characterized in that: A main discharge port (4) is provided inside the central tube (3), and auxiliary discharge ports (6) are provided between the partitions (5).
4. The intelligent hydraulic decoker for needle coke production according to claim 1, characterized in that: The control mechanism comprises a first fixing ring (7) and a fixing gear (8); the first fixing ring (7) is rotatably arranged on the outside of the fixing tube (1); and the fixing gear (8) is arranged on the inner bottom of the first fixing ring (7).
5. The intelligent hydraulic decoker for needle coke production according to claim 4, characterized in that: The interior of the fixed tube (1) is provided with fixed grooves (14) at equal angles, and a screw rod (10) is rotatably provided inside the fixed groove (14). One side of the screw rod (10) is connected to a pinion gear (9), and the other side of the screw rod (10) is threadedly connected to a limiting mechanism, and the pinion gear (9) is meshedly connected to the fixed gear (8).
6. The intelligent hydraulic decoker for needle coke production according to claim 5, characterized in that: The limiting mechanism comprises a fixing rod (11) and a baffle (12); the fixing rod (11) is threadedly arranged on the outside of the screw rod (10); and the side surface of the fixing rod (11) is connected to the baffle (12).
7. The intelligent hydraulic decoker for needle coke production according to claim 6, characterized in that: A sealing ring is provided on the outer side of the baffle (12).