Graining machine

By designing a kneading machine including a drying mechanism and a kneading mechanism, the problems of resource waste and safety hazards of existing kneading machines are solved, the reuse of hot air and safe cooling are achieved, and the efficiency and safety of the equipment are improved.

CN223373496UActive Publication Date: 2025-09-23GUANGZHOU HONGWU NONWOVEN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422867044.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing kneading machines will emit a large amount of hot air to the outside during operation, resulting in a waste of resources and a safety hazard of high temperature burns to workers.

Method used

A kneading machine is designed, which includes a drying mechanism and a kneading mechanism. The exhaust hot air is recycled by an air pump and a heating box, and the outside air is filtered through a solenoid valve and a filter element to achieve the reuse of hot air and safe cooling.

Benefits of technology

The hot air can be reused, which reduces the waste of resources and improves the safety of the equipment, preventing workers from being burned by high temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of leather processing, in particular to a graining machine which comprises a graining mechanism, the graining mechanism can process the surface of leather into textures, and the graining mechanism comprises a box body. According to the utility model, the output end of the driving motor drives the graining cylinder to rotate, the annular groove is formed in the sleeve at the end part of the graining cylinder, and the limiting wheel rolls in the annular groove, so that the rolling friction force of the graining cylinder can be reduced, the graining cylinder can roll and drop the leather inside, and the texture is formed on the surface of the leather; then the first electromagnetic valve and the third electromagnetic valve are closed, the second electromagnetic valve is opened, the interior of the box body is heated through a heating pipe in the heating box, so that leather can be heated during graining processing, air with waste heat at the bottom of the box body can be pumped into a [-shaped pipe through an L-shaped pipe at the output end of an air conveying pump, and then the air is discharged into the box body again after being heated; and therefore, hot air for drying can be reused conveniently, and waste of effective resources is reduced.
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Description

Technical Field

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[0001] The utility model relates to the technical field of leather processing, and particularly relates to a grain embossing machine. Background Technique

[0002] At present, manufacturers of artificial leather and synthetic leather soak the synthetic leather in water and then emboss the surface of the synthetic leather in order to better simulate the surface of natural leather. Embossing is an essential process in the final stage of synthetic leather processing. By repeatedly embossing the synthetic leather, the leather becomes soft and elastic, which can promote the formation of a texture similar to that of natural leather on its surface, soften the surface texture of the synthetic leather and improve the glossiness. It is an important link in determining the quality of synthetic leather products.

[0003] The embossing process is mainly realized by an embossing machine. The formed synthetic leather is loaded into the drum of the embossing machine, and the temperature inside the drum is heated to a high temperature through a heat pipe for drying the synthetic leather. And the embossing effect is achieved by the rotation of the drum at high temperature. However, a large amount of hot air is discharged to the outside during the working process of the existing embossing machine, and the internal waste heat of the existing embossing machine is not fully utilized, thus easily causing waste of resources. Content of the Utility Model

[0004] The purpose of the utility model is to provide an embossing machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An embossing machine, comprising:

[0007] An embossing mechanism capable of processing the surface of leather into a textured shape, and the embossing mechanism comprises a box body; [[ID=​​​​Furthermore, a closing plate is rotatably connected to the outer wall of the box body. A glass plate is fixedly connected to the center position of the closing plate. A fixing block is fixedly connected to the side wall of the box body, and a locking column inserted into the closing plate is screwed into the fixing block.

[0010] Furthermore, a socket ring is fixedly connected to the inside of the box body. Four limiting wheels are rotatably connected to the socket ring at equal intervals in the circumferential direction. A kneading cylinder is arranged inside the box body. A plurality of ventilation holes are arranged on the outer wall of the kneading cylinder at equal intervals in the circumferential direction. The output end of a driving motor is fixedly connected to the center position of the end of the kneading cylinder.

[0011] Furthermore, a sleeve is fixedly connected to the end of the kneading cylinder. An annular groove is arranged on the outer wall of the sleeve. The limiting wheel is slidably connected to the annular groove.

[0012] Furthermore, an exhaust pipe is fixedly connected to the side wall of the box body. A solenoid valve I is fixedly arranged outside the exhaust pipe.

[0013] Furthermore, a connecting pipe is fixedly connected to one side of the three-way seat. A solenoid valve III is fixedly arranged on the outer wall of the connecting pipe. A filter cylinder is fixedly connected to the end of the solenoid valve III.

[0014] Furthermore, two positioning rods are symmetrically and fixedly connected to the outer wall of the filter cylinder. An air filter element is sleeved inside the filter cylinder. An intake pipe is slidably sleeved in the air filter element. Two ventilation grooves are symmetrically arranged on the outer wall of the intake pipe.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. By putting the leather into the kneading cylinder, then rotating to close the closing plate, screwing the locking column to connect the fixing block and the closing plate, driving the kneading cylinder to rotate through the output end of the driving motor, arranging an annular groove on the sleeve at the end of the kneading cylinder, and rolling the limiting wheel in the annular groove, the rolling friction force of the kneading cylinder can be reduced, so that the kneading cylinder can perform rolling and tumbling kneading on the leather inside, forming texture on the leather surface. Then, close the solenoid valve I and the solenoid valve III and open the solenoid valve II, and heat the inside of the box body through the heating pipe in the heating box, so that the leather can be heated during the kneading process. The air with residual temperature at the bottom of the box body can be pumped by the L-shaped pipe at the output end of the air delivery pump into the C-shaped pipe, and then discharged into the box body again after heating, so as to facilitate the recycling of the dried hot air and reduce the waste of effective resources.

[0017] 2. After the leather processing is completed, close the second solenoid valve and open the first and third solenoid valves. Filter the impurities in the air sucked from the outside through the air filter element in the filter cartridge, then transport the cold air from the outside to the cavity plate through the U-shaped pipe, and then quickly cool the embossing cylinder and the leather in it through multiple exhaust columns at the bottom of the cavity plate. Therefore, it can prevent workers from being scalded by high temperature when taking the leather, thus improving the safety of the embossing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the internal structure of the box body in the present utility model;

[0020] Figure 3 is a schematic diagram of the connection structure of the embossing cylinder in the present utility model;

[0021] Figure 4 is a schematic diagram of the structure of the drying mechanism in the present utility model;

[0022] Figure 5 is a schematic diagram of the internal structure of the filter cartridge in the present utility model.

[0023] In the figure: 100, embossing mechanism; 101, box body; 102, support seat; 103, closing plate; 104, glass plate; 105, fixing block; 106, locking column; 107, control panel; 108, socket ring; 109, limiting wheel; 110, sleeve; 111, annular groove; 112, embossing cylinder; 113, ventilation hole; 114, driving motor; 115, exhaust pipe; 116, first solenoid valve; 200, drying mechanism; 201, air delivery pump; 202, ferrule; 203, U-shaped pipe; 204, heating box; 205, heating pipe; 206, cavity plate; 207, exhaust column; 208, L-shaped pipe; 209, second solenoid valve; 210, three-way seat; 211, connecting pipe; 212, third solenoid valve; 213, filter cartridge; 214, positioning rod; 215, air filter element; 216, intake pipe; 217, ventilation groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figure 1-5, in the embodiment of the present utility model, a grain embossing machine includes: a grain embossing mechanism 100 capable of processing the leather surface into a textured shape. The grain embossing mechanism 100 includes a box body 101; a drying mechanism 200 capable of heating and drying the leather during grain embossing treatment. The drying mechanism 200 includes an air delivery pump 201. A hoop 202 is fixedly sleeved on the outer wall of the air delivery pump 201. One end of a U-shaped pipe 203 is fixedly connected to the output end of the air delivery pump 201. The other end of the U-shaped pipe 203 is fixedly connected to a heating box 204. A plurality of heating tubes 205 are fixedly connected at equal intervals inside the heating box 204. A cavity plate 206 connected to the inside of the heating box 204 is fixedly connected to the bottom of the heating box 204. A plurality of exhaust columns 207 connected to the inside of the cavity plate 206 are fixedly connected at equal intervals to the bottom of the cavity plate 206. An L-shaped pipe 208 is fixedly connected to the side wall of the box body 101. A solenoid valve II 209 is fixedly arranged outside the L-shaped pipe 208. The top end of the L-shaped pipe 208 is fixedly connected to a three-way seat 210. The top of the three-way seat 210 is fixedly connected to the input end of the air delivery pump 201. A control panel 107 is fixedly arranged on the side wall of the box body 101. Support seats 102 are fixedly connected to the four corners at the bottom of the box body 101. A closing plate 103 is rotatably connected to the outer wall of the box body 101. A glass plate 104 is fixedly connected to the central position of the closing plate 103. A fixing block 105 is fixedly connected to the side wall of the box body 101. A locking column 106 inserted into the closing plate 103 is screwed into the fixing block 105. A socket ring 108 is fixedly connected inside the box body 101. Four limiting wheels 109 are rotatably connected at equal intervals in a ring inside the socket ring 108. A grain embossing cylinder 112 is arranged inside the box body 101. A plurality of air permeable holes 113 are opened at equal intervals in a ring on the outer wall of the grain embossing cylinder 112. The output end of a driving motor 114 is fixedly connected to the central position of the end of the grain embossing cylinder 112. A sleeve 110 is fixedly connected to the end of the grain embossing cylinder 112. An annular groove 111 is opened on the outer wall of the sleeve 110. The limiting wheels 109 are slidably connected to the annular groove 111.

[0026] Specifically, place the leather into the kneading drum 112, then rotate to close the closing plate 103, and rotate the locking column 106 to connect the fixed block 105 and the closing plate 103. Drive the rotation of the kneading drum 112 through the output end of the driving motor 114. Since an annular groove 111 is provided on the sleeve 110 at the end of the kneading drum 112, and the limiting wheel 109 rolls in the annular groove 111, the rolling friction of the kneading drum 112 can be reduced, enabling the kneading drum 112 to perform tumbling and kneading on the internal leather, so that the surface of the leather forms a texture. Then, close the solenoid valve I 116 and the solenoid valve III 212 and open the solenoid valve II 209, and heat the inside of the box body 101 through the heating tube 205 in the heating box 204, so that the leather can be heated during the kneading process. The air with residual heat at the bottom of the box body 101 can be pumped into the C-shaped tube 203 by the L-shaped tube 208 at the output end of the air delivery pump 201, and then discharged into the box body 101 again after heating, which is convenient for recycling the dried hot air and reduces the waste of effective resources.

[0027] Embodiment 1

[0028] As Figure 4-5 shown, in this embodiment, an exhaust pipe 115 is fixedly connected to the side wall of the box body 101, and a solenoid valve I 116 is fixedly arranged outside the exhaust pipe 115. One side of the three-way seat 210 is fixedly connected with a connecting pipe 211, a solenoid valve III 212 is fixedly arranged on the outer wall of the connecting pipe 211, and a filter cylinder 213 is fixedly connected to the end of the solenoid valve III 212. Two positioning rods 214 are symmetrically and fixedly connected to the outer wall of the filter cylinder 213, an air filter element 215 is sleeved inside the filter cylinder 213, an air inlet pipe 216 is slidably sleeved in the air filter element 215, and two ventilation grooves 217 are symmetrically formed on the outer wall of the air inlet pipe 216.

[0029] In this embodiment, after the leather processing is completed, close the solenoid valve II 209 and open the solenoid valve I 116 and the solenoid valve III 212. The air filter element 215 in the filter cylinder 213 filters the impurities of the air sucked from the outside, and then the cold air from the outside is输送 to the cavity plate 206 through the C-shaped pipe 203. Then, the kneading drum 112 and the leather therein are quickly cooled through the multiple exhaust columns 207 at the bottom of the cavity plate 206, so as to prevent the worker from being scalded by high temperature when taking the leather, thereby improving the safety of the kneading machine.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A grain kneading machine, characterized in that: Comprising: A grain - rubbing mechanism (100) which can process the leather surface into a textured shape. The grain - rubbing mechanism (100) includes a box body (101); A drying mechanism (200) which can heat and dry the leather during the grain - rubbing process. The drying mechanism (200) includes an air - delivery pump (201). A hoop (202) is fixedly sleeved on the outer wall of the air - delivery pump (201). One end of a U - shaped pipe (203) is fixedly connected to the output end of the air - delivery pump (201). The other end of the U - shaped pipe (203) is fixedly connected to a heating box (204). A plurality of heating tubes (205) are fixedly connected at equal intervals inside the heating box (204). A cavity plate (206) which is in communication with the inside of the heating box (204) is fixedly connected to the bottom of the heating box (204). A plurality of exhaust columns (207) which are in communication with the inside of the cavity plate (206) are fixedly connected at equal intervals to the bottom of the cavity plate (206). An L - shaped pipe (208) is fixedly connected to the side wall of the box body (101). A solenoid valve two (209) is fixedly arranged outside the L - shaped pipe (208). The top of the L - shaped pipe (208) is fixedly connected to a three - way seat (210). The top of the three - way seat (210) is fixedly connected to the input end of the air - delivery pump (201). A control panel (107) is fixedly arranged on the side wall of the box body (101). Support seats (102) are fixedly connected to the four corners at the bottom of the box body (101).

2. A grain kneading machine according to claim 1, characterized in that, A closing plate (103) is rotatably connected to the outer wall of the box body (101). A glass plate (104) is fixedly connected to the central position of the closing plate (103). A fixing block (105) is fixedly connected to the side wall of the box body (101). A locking column (106) which is screwed into the fixing block (105) and inserted into the closing plate (103) is provided.

3. A grain kneading machine according to claim 1, characterized in that: A socket ring (108) is fixedly connected inside the box body (101). Four limiting wheels (109) are rotatably connected at equal intervals in a ring inside the socket ring (108). A grain - rubbing cylinder (112) is arranged inside the box body (101). A plurality of air - permeable holes (113) are opened at equal intervals in a ring on the outer wall of the grain - rubbing cylinder (112). The output end of a driving motor (114) is fixedly connected to the central position of the end of the grain - rubbing cylinder (112).

4. A grain kneading machine according to claim 3, characterized in that: A sleeve (110) is fixedly connected to the end of the grain - rubbing cylinder (112). An annular groove (111) is opened on the outer wall of the sleeve (110). The limiting wheels (109) are slidably connected to the annular groove (111).

5. The grain kneading machine according to claim 3, characterized in that: An exhaust pipe (115) is fixedly connected to the side wall of the box body (101). A solenoid valve one (116) is fixedly arranged outside the exhaust pipe (115).

6. The grain kneading machine according to claim 3, characterized in that: A connecting pipe (211) is fixedly connected to one side of the three - way seat (210). A solenoid valve three (212) is fixedly arranged on the outer wall of the connecting pipe (211). A filter cylinder (213) is fixedly connected to the end of the solenoid valve three (212).

7. A grain kneading machine according to claim 6, characterized in that: Two positioning rods (214) are symmetrically fixedly connected to the outer wall of the filter cartridge (213); an air filter element (215) is sleeved inside the filter cartridge (213); an air intake pipe (216) is slidably sleeved in the air filter element (215); and two ventilation grooves (217) are symmetrically opened on the outer wall of the air intake pipe (216).