Blanking buffer device for hardening and tempering mesh belt
By designing a detachable buffer assembly and utilizing the combination of springs and bolts, the problem of easy damage and inconvenient replacement of the drop tube baffle is solved, the buffer assembly can be quickly installed and replaced, and the durability of the equipment is improved.
Patent Information
- Application Number
- CN202423010429.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the prior art, the baffle of the drop pipe is easily damaged when impacted, and components such as valves and screw rods are connected to the drop pipe, making replacement difficult.
A buffer assembly with a detachable connection is designed. The buffer assembly consists of a support plate and a buffer plate. A spring is provided between the buffer plate and the support plate. Buffering is achieved by the spring, and quick installation and disassembly are achieved through the cooperation of a stop block and a bolt.
It effectively reduces the damage of the buffer components, improves the convenience of replacement, and enhances the durability and maintenance efficiency of the equipment.
Smart Images

Figure CN223375003U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mesh belt furnaces, in particular to a blanking buffer device for a quenched and tempered mesh belt. Background Art
[0002] The mesh belt furnace tempering is to heat the workpiece or material to the appropriate temperature by controlling parameters such as heating temperature, holding time and cooling rate, and then quickly cool it to achieve good mechanical properties and wear resistance, thereby increasing its service life.
[0003] After searching, the utility model publication number CN216898391U is a heat treatment mesh belt furnace blanking buffer device, which relates to the field of rolling element manufacturing and includes a blanking pipe, an adjustable baffle, a blanking hopper, a material receiving trolley, a valve, a screw, and a rolling element. The blanking hopper is arranged at the discharge port of the heat treatment mesh belt furnace to receive the rolling elements processed by the heat treatment mesh belt furnace; the bottom of the blanking hopper is connected to the upper end of the blanking pipe, and the lower end of the blanking pipe is arranged above the material receiving trolley, which is used to receive and store the rolling elements; a number of adjustable baffles are arranged at intervals along the vertical direction in the blanking pipe to contact and buffer the rolling elements. Each adjustable baffle is driven by a valve installed on the outer wall of the blanking pipe via a screw connection, and the valve is used to adjust the angle of the adjustable baffle relative to the horizontal plane. The PVC sleeve is used to prevent bumps and scratches on the product. The adjustable baffle effectively reduces the impact force of the product itself. The baffle angle can be adjusted to meet the needs of products of different sizes.
[0004] This utility model realizes multiple blocking and buffering of falling materials by several baffles inside the falling material pipe. However, when the falling material is heavy, the baffle itself will be directly impacted, and after being damaged, its valve, screw rod and other components are all connected to the falling material pipe, which is inconvenient to replace. Utility Model Content
[0005] The utility model addresses the problem in the prior art that the baffle itself is directly impacted and, after being damaged, its valves, screw rods and other components are all connected to the blanking pipe, making it inconvenient to replace. The utility model proposes the following technical solutions:
[0006] A blanking buffer device for a quenched and tempered mesh belt comprises a blanking pipe having a passage passing through both ends, a plurality of mounting openings being provided on the side wall of the blanking pipe, and a buffer assembly being provided at the mounting openings;
[0007] The buffer assembly includes a support plate detachably connected to the installation port; the support plate extends into the interior of the channel and is provided with a telescopic buffer plate, and a spring is provided between the buffer plate and the support plate.
[0008] Among them, the entire buffer assembly can be quickly replaced at the installation port through the detachable buffer plate. Through the setting of the buffer plate and the spring, the material falls on the buffer plate and cooperates with the spring to achieve buffering, avoiding the entire buffer assembly from being easily damaged. Compared with the existing technology, it is not only easy to replace but also can reduce the damage to the entire assembly.
[0009] As a preferred embodiment of the above technical solution, the buffer plate includes an L-shaped gusset plate; one side of the inner corner of the gusset plate is parallel to the outer side of the blanking tube, and the other side is in contact with the bottom of the installation port; one side of the gusset plate is provided with an extension plate that extends into the channel and is in an inclined state; one side of the extension plate is provided with a stop block that is pressed against the inner wall of the blanking tube; the side of the gusset plate parallel to the blanking tube is provided with a bolt with a threaded fit; the end of the bolt is pressed against the outer side of the blanking tube, and cooperates with the stop block to clamp the wall of the blanking tube.
[0010] Among them, by tightening the support block against the inside of the drop tube and the bolt against the outer wall of the drop tube, the entire buffer assembly only needs to extend the extension plate and the buffer plate from the installation port. When the support block and the buckle plate are respectively located inside and outside the drop tube, the entire buffer assembly can be installed by tightening the bolts. When disassembling, only the bolts need to be turned to take out the entire assembly. Compared with the existing technology, it is very easy to install and replace.
[0011] As a preferred embodiment of the above technical solution, one side of the buffer plate is provided with several telescopic rods passing through the extension plate; one end of the telescopic rod passing through the extension plate is threaded with a nut; and a spring sleeve is provided at a section of the telescopic rod between the buffer plate and the extension plate.
[0012] The arrangement of the telescopic rod enables telescopic cooperation between the buffer plate and the support plate, so that the spring can cooperate with the buffer plate to achieve buffering.
[0013] As a preferred embodiment of the above technical solution, a baffle is provided on one side of the buffer plate, and the baffle is used to seal the installation opening.
[0014] Among them, through the setting of the baffle, after the entire buffer assembly is installed, the baffle can block the excess part of the installation port to prevent the internal rolling material from leaking out of the installation port, such as smaller objects such as bearings.
[0015] As a preferred embodiment of the above technical solution, the drop tube is rectangular; the plurality of mounting openings are arranged at intervals on the side walls of the drop tube and distributed on opposite sides of the drop tube.
[0016] Among them, by setting up several installation openings at intervals and distributing them on both sides of the drop pipe, when the drop pipe is in a vertical state, the material can be buffered by buffer components of different heights after falling from the upper end, and the distribution on both sides can prevent the material from falling directly from the top to the bottom.
[0017] As a preferred embodiment of the above technical solution, a base is provided at one end of the channel, and connecting plates are provided on both sides of the blanking tube; a guide rod and an adjusting screw are provided at the base along the length direction of the blanking tube; the guide rod passes through the connecting plate, and the adjusting screw is threadedly engaged with the connecting plate.
[0018] Among them, through the arrangement of the guide rod and the adjusting screw, the height of the blanking tube can be adjusted after rotating the adjusting screw, so that the top end of the blanking tube can cooperate with the discharge port of the mesh belt furnace for blanking.
[0019] The beneficial effects of the utility model are:
[0020] (1) The side wall of the drop tube of the present invention is provided with a plurality of mounting openings, and the mounting openings are provided with a detachably connected buffer assembly; wherein the buffer assembly includes a support plate extending into the mounting opening, and the support plate is provided with a spring and a buffer plate, and the buffer plate is retracted and expanded by the spring, thereby reducing the impact of the falling material on the support plate and reducing damage;
[0021] (2) The support plate includes a buckle plate located outside the drop tube and an extension plate located inside the drop tube. A stop block is provided at the extension plate and a bolt is provided at the buckle plate. The stop block and the bolt cooperate to clamp the inner and outer walls of the drop tube, thereby facilitating the disassembly and assembly of the entire buffer assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Shown is a schematic diagram of the device in Example 1;
[0023] Figure 2 Shown is a schematic diagram of the buffer assembly in Example 1;
[0024] Figure 3 Shown is a cross-sectional view of the device in Example 1;
[0025] Figure 4 Shown is Figure 3 Enlarged view of point A. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0027] Example 1
[0028] Figure 1-4 What is shown is a structural schematic diagram of a specific embodiment of the utility model.
[0029] A blanking buffer device for a quenched and tempered mesh belt comprises a blanking pipe 1 having a passage 2 passing through both ends thereof, a plurality of mounting openings 7 being provided on the side wall of the blanking pipe 1, and a buffer assembly 8 being provided at the mounting openings 7;
[0030] The buffer assembly 8 includes a support plate 9 detachably connected to the mounting opening 7 ; the support plate 9 extends into the interior of the channel 2 and is provided with a telescopic buffer plate 11 , with a spring 18 provided between the buffer plate 11 and the support plate 9 .
[0031] Among them, the entire buffer assembly 8 can be quickly replaced at the installation port 7 through the detachable buffer plate 11. Through the setting of the buffer plate 11 and the spring 18, the material falls on the buffer plate 11 and cooperates with the spring 18 to achieve buffering, avoiding the entire buffer assembly 8 from being easily damaged. Compared with the existing technology, it is not only easy to replace but also can reduce the damage to the entire assembly.
[0032] In this embodiment, the buffer plate 11 includes an L-shaped buckle plate 12; one inner corner side of the buckle plate 12 remains parallel to the outer side of the blanking tube 1, and the other side is in contact with the bottom of the mounting port 7; one side of the buckle plate 12 is provided with an extension plate 15 that extends into the channel 2 and is in an inclined state; one side of the extension plate 15 is provided with a stop block 14 that is pressed against the inner wall of the blanking tube 1; the side of the buckle plate 12 that is parallel to the blanking tube 1 is provided with a threaded bolt 13; the end of the bolt 13 is pressed against the outer side of the blanking tube 1, and cooperates with the stop block 14 to clamp the wall of the blanking tube 1.
[0033] Among them, by the arrangement of the stop block 14 pressing against the inside of the drop tube 1 and the bolt 13 pressing against the outer wall of the drop tube 1, the entire buffer assembly 8 only needs to extend the extension plate 15 and the buffer plate 11 from the installation opening 7. When the stop block 14 and the buckle plate 12 are respectively located inside and outside the drop tube 1, the entire buffer assembly 8 can be installed by tightening the bolt 13. When disassembling, only the bolt 13 needs to be turned to take out the entire assembly. Compared with the existing technology, it is very easy to install and replace.
[0034] In this embodiment, one side of the buffer plate 11 is provided with a plurality of telescopic rods 16 that pass through the extension plate 15; one end of the telescopic rod 16 that passes through the extension plate 15 is threadedly engaged with a nut 17; and a spring 18 is sleeved on a section of the telescopic rod 16 located between the buffer plate 11 and the extension plate 15.
[0035] The arrangement of the telescopic rod 16 enables telescopic cooperation between the buffer plate 11 and the support plate 9 , so that the spring 18 can cooperate with the buffer plate 11 to achieve buffering.
[0036] In this embodiment, a baffle 10 is provided on one side of the buffer plate 11 , and the baffle 10 is used to seal the installation opening 7 .
[0037] Among them, through the setting of the baffle 10, after the entire buffer assembly 8 is installed, the baffle 10 can block the excess part of the installation port 7 to prevent the internal rolling blanks from leaking out of the installation port 7, such as smaller objects such as bearings.
[0038] In this embodiment, the drop tube 1 is rectangular; the plurality of mounting openings 7 are arranged at intervals on the side wall of the drop tube 1 and distributed on opposite sides of the drop tube 1 .
[0039] Among them, by setting up a plurality of installation openings 7 at intervals and distributing them on both sides of the drop tube 1, when the drop tube 1 is in a vertical state, the material can be buffered by the buffer components 8 of different heights after falling from the upper end, and the distribution on both sides can prevent the material from falling directly from the top to the bottom. For details, see Figure 3 The axis of the channel 2 is blocked by several buffer components 8 of different heights and relatively arranged. The material will fall from the top of the channel 2. After being buffered by several buffer components 8, the material will continuously change its falling trajectory, thereby being buffered.
[0040] In this embodiment, a base 3 is provided at one end of the channel 2, and connecting plates 4 are provided on both sides of the blanking tube 1; a guide rod 5 and an adjusting screw 6 are provided at the base 3 along the length direction of the blanking tube 1; the guide rod 5 is provided through the connecting plate 4, and the adjusting screw 6 is threadedly engaged with the connecting plate 4.
[0041] Among them, through the arrangement of the guide rod 5 and the adjusting screw 6, the height of the blanking tube 1 can be adjusted after rotating the adjusting screw 6, so that the top end of the blanking tube 1 can cooperate with the discharge port of the mesh belt furnace for blanking.
[0042] Working principle: The top of the drop tube 1 is matched with the discharge port of the mesh belt furnace. After the material is discharged from the mesh belt furnace, it enters the top of the drop tube 1 and enters the channel 2. The material will fall inside the channel 2. When falling, it will be blocked and buffered by several buffer components 8. At the same time, the falling trajectory will be continuously changed to further buffer; during buffering, the material will hit the buffer plate 11, and the buffer plate 11 will move toward the surface of the extension plate 15 and compress the spring 18, and buffering is achieved by the spring 18; during installation, only the buffer plate 11 and the extension plate 15 need to be partially extended into the channel 2 from the installation port 7. When the stop block 14 and the buckle plate 12 are respectively located on the inner and outer sides of the drop tube 1, the bolt 13 is tightened to the outside of the drop tube 1. At this time, the stop block 14 will be pressed against the inner wall of the drop tube 1, and the stop block 14 and the bolt 13 will cooperate to install the buffer component 8; when disassembling, only the bolt 13 needs to be turned, and the buffer component 8 can be taken out from the installation port 7 for replacement.
[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.
Claims
1. A blanking buffer device for a quenched and tempered mesh belt, comprising a blanking pipe (1), the blanking pipe (1) having a channel (2) passing through both ends, characterized in that: A plurality of mounting openings (7) are provided on the side wall of the drop tube (1); a buffer assembly (8) is provided at the mounting opening (7); The buffer assembly (8) includes a support plate (9) detachably connected to the mounting opening (7); the support plate (9) extends into the interior of the channel (2) and is provided with a telescopically matched buffer plate (11); a spring (18) is provided between the buffer plate (11) and the support plate (9).
2. A material drop buffer device for a quenched and tempered mesh belt according to claim 1, characterized in that: The buffer plate (11) includes an L-shaped gusset plate (12); one inner corner of the gusset plate (12) is kept parallel to the outer side of the blanking tube (1), and the other side is in contact with the bottom of the mounting opening (7); one side of the gusset plate (12) is provided with an extension plate (15) extending into the channel (2) and in an inclined state; one side of the extension plate (15) is provided with a stop block (14) pressed against the inner wall of the blanking tube (1); the side of the gusset plate (12) parallel to the blanking tube (1) is provided with a bolt (13) with threaded engagement; the end of the bolt (13) is pressed against the outer side of the blanking tube (1) and cooperates with the stop block (14) to clamp the wall of the blanking tube (1).
3. A material drop buffer device for a quenched and tempered mesh belt according to claim 2, characterized in that: A plurality of telescopic rods (16) passing through the extension plate (15) are provided on one side of the buffer plate (11); one end of the telescopic rod (16) passing through the extension plate (15) is threadedly matched with a nut (17); and a spring (18) is sleeved on a section of the telescopic rod (16) located between the buffer plate (11) and the extension plate (15).
4. A material drop buffer device for a quenched and tempered mesh belt according to claim 3, characterized in that: A baffle (10) is provided on one side of the buffer plate (11), and the baffle (10) is used to seal the installation opening (7).
5. A material drop buffer device for a quenched and tempered mesh belt according to claim 4, characterized in that: The drop tube (1) is rectangular; a plurality of the mounting openings (7) are arranged at intervals on the side wall of the drop tube (1) and distributed on two opposite sides of the drop tube (1).
6. A material drop buffer device for a quenched and tempered mesh belt according to claim 5, characterized in that: A base (3) is provided at one end of the channel (2), and connecting plates (4) are provided on both sides of the blanking tube (1); a guide rod (5) and an adjusting screw (6) are provided at the base (3) along the length direction of the blanking tube (1); the guide rod (5) passes through the connecting plate (4), and the adjusting screw (6) is threadedly engaged with the connecting plate (4).
Citation Information
Patent Citations
Blanking buffer device of heat treatment mesh belt furnace
CN216898391U