Lead-acid storage battery terminal height detection tool
By designing an automated lead-acid battery terminal height detection tooling and utilizing support, transmission, and detection mechanisms, the problems of low efficiency and human influence of traditional detection methods were solved, automated detection and rejection of unqualified products were achieved, and detection efficiency and product quality were improved.
Patent Information
- Application Number
- CN202422111452.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Existing lead-acid battery terminal height detection methods are inefficient, easily affected by human factors, and lack the function of automatically rejecting unqualified products.
A lead-acid battery terminal height detection tooling was designed, which included a support mechanism, a transmission mechanism and a detection mechanism. Components such as a displacement motor, a lead screw and a conveyor belt were used to achieve automated detection and rejection of unqualified products.
It improves detection efficiency, ensures the accuracy and repeatability of measurement results, automatically rejects unqualified products, and reduces labor intensity.
Smart Images

Figure CN223376608U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid batteries, and in particular relates to a lead-acid battery terminal height detection tool. Background Art
[0002] In the production process of lead-acid batteries, terminal height is a key quality parameter. The consistency and accuracy of terminal height have a significant impact on battery performance, safety, and subsequent installation and use. Traditional terminal height detection methods often have many shortcomings. For example, manual measurement using measuring tools is not only inefficient but also easily affected by human factors, resulting in poor accuracy and repeatability of measurement results.
[0003] Most of the existing lead-acid battery terminal height detection tools still need to be manually moved to the detection table, and the terminal height needs to be manually measured, which reduces the detection efficiency. After the unqualified battery is detected, there is a problem of not being able to automatically move the electrons away from the detection table. Therefore, a lead-acid battery terminal height detection tool has emerged. Utility Model Content
[0004] The purpose of the present utility model is to provide a lead-acid battery terminal height detection tool, which aims to solve the problem that most of the above-mentioned background technologies still need to be manually transported to the detection table and the terminal height needs to be manually measured, thereby reducing the detection efficiency. After detecting unqualified batteries, there is a lack of automatic removal of the batteries from the detection table.
[0005] To achieve the above purpose, the present invention provides the following technical solutions: a lead-acid battery terminal height detection tool, comprising:
[0006] The support mechanism includes a support plate, and support legs are fixedly mounted on the bottom of the support plate;
[0007] Furthermore, a transmission mechanism is provided on the top of the support plate, and a detection mechanism is provided on the top of the transmission mechanism.
[0008] As a preferred solution of the present invention, the detection mechanism includes a U-shaped frame, one side of the U-shaped frame is adapted to be installed with a displacement motor, the output end of the displacement motor is fixedly connected to a screw rod, and the two opposite sides of the U-shaped frames are fixedly provided with a sliding rod, and the outer surface of the screw rod is threadedly connected to a slider.
[0009] As a preferred solution of the present invention, a vertical telescopic rod is adapted to be installed at the bottom of the slider, a U-shaped plate is fixedly installed at the output end of the vertical telescopic rod, a detection groove is fixedly provided on the inner surface of the U-shaped plate, a horizontal telescopic rod is adapted to be installed inside the U-shaped plate, and an L-shaped clamping plate is fixedly connected to the output end of the horizontal telescopic rod.
[0010] As a preferred solution of the present invention, the U-shaped frame is fixedly installed on the top of the support plate, the slider is slidably connected to the outside of the slide rod, and the L-shaped clamping plate is slidably connected to the inside of the U-shaped plate.
[0011] As a preferred solution of the present invention, the transmission mechanism includes a fixed side plate, one side of the fixed side plate is adapted to be installed with a transmission motor, the output end of the transmission motor is fixedly connected to a rotating shaft, and the outer surface of the rotating shaft is fixedly sleeved with a roller.
[0012] As a preferred solution of the present invention, the outer surface of the roller is connected to a conveyor belt, the outer surface fixed sleeve of the conveyor belt is provided with a spacer belt, a reinforcing plate is fixedly provided on the opposite side of the two fixed side plates, and a battery shell is provided on the top of the conveyor belt.
[0013] As a preferred solution of the present invention, the fixed side plate is fixedly installed on the top of the support plate, the two rollers are connected by a conveyor belt transmission, the battery shell is located on the opposite side of the two partition belts, and the battery shell is located at the bottom of the detection tank.
[0014] Compared with the existing technology, the beneficial effects of the present invention are: under the action of the detection mechanism, unqualified products can be detected. If unqualified products are detected, the unqualified products can be eliminated to improve product quality. Under the action of the transmission mechanism, the products to be detected can be transmitted and moved from one side to the other, thereby improving detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of the transmission mechanism of the present utility model;
[0018] Figure 3 This is a schematic diagram of the overall structure of the detection mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the partial structure of the detection mechanism of the present utility model.
[0020] In the figure: 100, supporting mechanism; 101, supporting plate; 102, supporting leg; 200, transmission mechanism; 201, fixed side plate; 202, transmission motor; 203, rotating shaft; 204, roller; 205, conveyor belt; 206, spacer belt; 207, reinforcing plate; 208, battery shell; 300, detection mechanism; 301, U-shaped frame; 302, displacement motor; 303, screw rod; 304, sliding rod; 305, slider; 306, vertical telescopic rod; 307, U-shaped plate; 308, detection slot; 309, horizontal telescopic rod; 310, L-shaped clamping plate. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. Example
[0024] Reference Figures 1 to 4 , is the first embodiment of the present utility model, which provides a lead-acid battery terminal height detection tool, including:
[0025] The support mechanism 100 includes a support plate 101 , and a support leg 102 is fixedly mounted on the bottom of the support plate 101 ;
[0026] Furthermore, a transmission mechanism 200 is provided on the top of the support plate 101 , and a detection mechanism 300 is provided on the top of the transmission mechanism 200 .
[0027] Specifically, the detection mechanism 300 includes a U-shaped frame 301, a displacement motor 302 is adapted to be installed on one side of the U-shaped frame 301, the output end of the displacement motor 302 is fixedly connected to a screw rod 303, and a slide rod 304 is fixedly provided on the opposite side of the two U-shaped frames 301, and the outer surface of the screw rod 303 is threadedly connected to a slider 305.
[0028] Furthermore, a vertical telescopic rod 306 is adapted to be installed at the bottom of the slider 305, a U-shaped plate 307 is fixedly installed at the output end of the vertical telescopic rod 306, a detection groove 308 is fixedly provided on the inner surface of the U-shaped plate 307, a horizontal telescopic rod 309 is adapted to be installed inside the U-shaped plate 307, and an L-shaped clamping plate 310 is fixedly connected to the output end of the horizontal telescopic rod 309.
[0029] The U-shaped frame 301 is fixedly mounted on the top of the support plate 101 , the slider 305 is slidably connected to the outside of the slide bar 304 , and the L-shaped clamping plate 310 is slidably connected to the inside of the U-shaped plate 307 .
[0030] During use, when the transmission mechanism 200 moves the terminal to be tested, the operation of the displacement motor 302 is controlled, the displacement motor 302 drives the screw rod 303 to rotate, and the screw rod 303 drives the slider 305 to slide on the slide rod 304, thereby driving the detection slot 308 at the bottom to move, and the detection slot 308 is moved to a suitable position to adapt to the terminal height. If the terminal height is unqualified, the operation of the horizontal telescopic rod 309 is controlled;
[0031] The horizontal telescopic rod 309 drives the L-shaped clamping plate 310 to move in the U-shaped plate 307. With the cooperation of the two L-shaped clamping plates 310, the unqualified products are clamped. The operation of the vertical telescopic rod 306 is controlled again to lift the clamped unqualified products, thereby disengaging from the transmission mechanism 200. At this time, the displacement motor 302 is controlled to rotate in the opposite direction, thereby driving the slider 305 to move in the opposite direction, so that the unqualified products are clamped and transported to the outside of the device.
[0032] In summary, under the action of the detection mechanism 300, unqualified products can be detected. If unqualified products are detected, they can be eliminated to improve product quality. Under the action of the transmission mechanism 200, the products to be detected can be transmitted and moved from one side to the other, thereby improving detection efficiency. Example
[0033] Reference Figure 2 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a transmission mechanism 200 capable of moving an object from one side to the other side.
[0034] Specifically, the transmission mechanism 200 includes a fixed side plate 201 , a transmission motor 202 is adapted to be installed on one side of the fixed side plate 201 , an output end of the transmission motor 202 is fixedly connected to a rotating shaft 203 , and a roller 204 is fixedly sleeved on the outer surface of the rotating shaft 203 .
[0035] Furthermore, the outer surface of the roller 204 is connected to the conveyor belt 205, the outer surface of the conveyor belt 205 is fixedly sleeved with a spacer belt 206, the two fixed side plates 201 are fixedly provided with a reinforcing plate 207 on the opposite side, and the top of the conveyor belt 205 is provided with a battery shell 208.
[0036] Among them, the fixed side plate 201 is fixedly installed on the top of the support plate 101, the two rollers 204 are connected by a conveyor belt 205, the battery shell 208 is located on the opposite side of the two partition belts 206, and the battery shell 208 is located at the bottom of the detection slot 308.
[0037] During use, the battery shell 208 to be inspected is placed on the conveyor belt 205 and is located on the opposite side of the two partition belts 206. At this time, the operation of the transmission motor 202 is controlled, the transmission motor 202 drives the rotating shaft 203 to rotate, the rotating shaft 203 drives the roller 204 to rotate, and the roller 204 drives the conveyor belt 205 to transmit. With the assistance of the partition belt 206, when driving the battery shell 208 to move, it can maintain its stable movement, thereby moving the battery shell 208 to the bottom of the detection mechanism 300 for detection.
[0038] In summary, under the action of the transmission mechanism 200, the object can be moved from one side to the other side, thereby reducing the work intensity of the workers, and the transportation efficiency can be improved, thereby improving the detection efficiency.
[0039] It is important to note that the configuration and arrangement of the present application, as shown in various exemplary embodiments, are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reading this disclosure will readily appreciate that numerous modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various components, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, components shown as integrally formed may be constructed from multiple parts or components, the positions of components may be inverted or otherwise altered, and the nature, number, or position of discrete components may be modified or changed. Therefore, all such modifications are intended to be encompassed within the scope of this invention. The order or sequence of any process or method steps may be altered or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover structures described herein that perform the function described, and not only structural equivalence but also equivalent structures. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0040] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0041] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.
[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A lead-acid battery terminal height detection tool, characterized by: include, A support mechanism (100) comprises a support plate (101), wherein a support leg (102) is fixedly mounted on the bottom of the support plate (101); Furthermore, a transmission mechanism (200) is provided on the top of the support plate (101), and a detection mechanism (300) is provided on the top of the transmission mechanism (200).
2. The lead-acid battery terminal height detection tool according to claim 1, characterized in that: The detection mechanism (300) comprises a U-shaped frame (301), a displacement motor (302) is adapted to be installed on one side of the U-shaped frame (301), a screw rod (303) is fixedly connected to the output end of the displacement motor (302), a sliding rod (304) is fixedly provided on the opposite side of the two U-shaped frames (301), and a slider (305) is threadedly connected to the outer surface of the screw rod (303).
3. The lead-acid battery terminal height detection tool according to claim 2, characterized in that: A vertical telescopic rod (306) is adapted to be installed at the bottom of the slider (305); a U-shaped plate (307) is fixedly installed at the output end of the vertical telescopic rod (306); a detection groove (308) is fixedly provided on the inner surface of the U-shaped plate (307); a horizontal telescopic rod (309) is adapted to be installed inside the U-shaped plate (307); and an L-shaped clamping plate (310) is fixedly connected to the output end of the horizontal telescopic rod (309).
4. The lead-acid battery terminal height detection tool according to claim 3, characterized in that: The U-shaped frame (301) is fixedly mounted on the top of the support plate (101), the slider (305) is slidably connected to the outside of the slide bar (304), and the L-shaped clamping plate (310) is slidably connected to the inside of the U-shaped plate (307).
5. The lead-acid battery terminal height detection tool according to claim 4, characterized in that: The transmission mechanism (200) comprises a fixed side plate (201), a transmission motor (202) is adapted to be mounted on one side of the fixed side plate (201), an output end of the transmission motor (202) is fixedly connected to a rotating shaft (203), and a roller (204) is fixedly sleeved on the outer surface of the rotating shaft (203).
6. The lead-acid battery terminal height detection tool according to claim 5, characterized in that: The outer surface of the roller (204) is connected to a conveyor belt (205) for transmission, the outer surface of the conveyor belt (205) is fixedly sleeved with a spacer belt (206), a reinforcing plate (207) is fixedly provided on the opposite side of the two fixed side plates (201), and a battery shell (208) is provided on the top of the conveyor belt (205).
7. The lead-acid battery terminal height detection tool according to claim 6, characterized in that: The fixed side plate (201) is fixedly mounted on the top of the support plate (101), the two rollers (204) are connected by a transmission belt (205), the battery shell (208) is located on the opposite side of the two spacer belts (206), and the battery shell (208) is located at the bottom of the detection slot (308).