Annular concrete pole crack resistance detection equipment

By designing a circular concrete pole crack resistance testing device, using a support frame and a motor to drive a power wheel to realize the rotation of the circular concrete pole, and combining a rebound hammer or ultrasonic equipment for multi-point testing, the problems of inconvenient and low-efficiency testing in the existing technology are solved, and an efficient and comprehensive testing effect is achieved.

CN223377116UActive Publication Date: 2025-09-23SHANDONG MINGDA ELECTRIC POWER ENGINEERING CO LTD
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Patent Information

Application Number
CN202422464271.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-23
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Existing non-destructive testing of circular concrete poles mostly uses manual handheld instruments, which is inconvenient and inefficient.

Method used

A crack resistance testing device for annular concrete poles is designed, which includes a base plate, a support frame, a power wheel, a cross bar and a detection mechanism. The annular concrete pole is supported by the support frame, and the power wheel is driven by a motor to realize the rotation of the pole. Multi-point position detection is carried out in combination with a rebound hammer or ultrasonic equipment to achieve comprehensive detection results.

Benefits of technology

It realizes convenient and comprehensive strength testing of circular concrete poles, improves detection efficiency, supports multi-point location and surrounding detection, and adapts to poles of different radii and heights.

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Abstract

The utility model relates to the technical field of concrete electric poles, and particularly discloses an annular concrete electric pole crack resistance detection device which comprises a base plate, a plurality of supporting frame bodies are correspondingly arranged at one end of the base plate, the supporting frame bodies are arranged in a linear mode, and power wheels are installed at the bottoms of the supporting frame bodies. Cross rods are horizontally arranged at the tops of the supporting frame bodies, a cross beam is detachably fixed between every two cross rods, kidney-shaped holes are formed in the cross beams, and a plurality of detection mechanisms are arranged on the kidney-shaped holes in a matched mode. According to the utility model, multi-point position detection and surrounding detection operation can be carried out on the annular concrete pole, and a convenient and comprehensive detection effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete poles, in particular to a device for detecting crack resistance of annular concrete poles. Background Art

[0002] Annular concrete poles are made of sand, stone, cement, steel and other materials. They are prefabricated cement components commonly used in overhead power lines and lighting lines. In particular, concrete poles used in overhead power transmission and transformation lines have a special status and importance. With people's increasing attention to quality and the rapid development and maturity of non-destructive testing technology, non-destructive testing technology has been maturely applied in the quality inspection of circular concrete poles. Non-destructive testing includes the use of rebound hammers to test the strength of concrete.

[0003] The existing non-destructive testing of circular concrete poles is mostly done manually with handheld instruments, which is not convenient for comprehensive testing operations and has low overall testing efficiency.

[0004] To this end, we propose a ring-shaped concrete pole crack resistance detection equipment to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings in the prior art and to propose a device for detecting the crack resistance of an annular concrete pole.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A device for detecting crack resistance of annular concrete poles comprises a base plate, one end of which is provided with a corresponding plurality of support frames, the plurality of support frames being arranged in a straight line, the bottoms of the plurality of support frames being installed with power wheels, the tops of the plurality of support frames being provided with horizontal cross bars, a cross beam being detachably fixed between every two cross bars, the cross beam being provided with a waist-shaped hole, and the waist-shaped hole being matched with a plurality of detection mechanisms.

[0008] Preferably, two rotating seats are rotatably provided at the bottom of the support frame, and both ends of the power wheel are detachably fixedly connected to the two rotating seats.

[0009] Preferably, a motor is fixed on the upper side of the base plate, a power shaft is coaxially fixed to the motor, the power shaft can be detachably fixedly connected to the rotating seat, and a connecting rod can be detachably fixed between two opposite rotating seats.

[0010] Preferably, a disc is coaxially fixed to the power shaft.

[0011] Preferably, the support frame is provided with an arc-shaped frame, the power wheel is arranged at the bottom of the arc-shaped frame, both ends of the arc-shaped frame are detachable and rotatable and are provided with side wheels, and several arc-shaped frames are used to support and place annular concrete poles.

[0012] Preferably, the support frame is symmetrically fixed with two vertically arranged straight rods, one end of the cross rod corresponding to the upper part of the support frame is rotatably connected to one of the straight rods, and the other end is detachably fixedly connected to another straight rod.

[0013] Preferably, the detection mechanism includes a cylindrical frame, a rebound hammer is slidably installed inside the cylindrical frame, a cylinder is vertically fixed on the top of the cylindrical frame, the telescopic end of the cylinder is fixedly connected to the bottom of the rebound hammer, a circular block is fixed to the bottom of the cylindrical frame, the impact rod of the rebound hammer passes through the circular block, the circular block is inserted into and slidably matched with the waist-shaped hole, and one end of the circular block is threadedly connected to a rotating block for fastening the cylindrical frame to the beam.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model is equipped with several supporting frames and corresponding beams, and the beams are used to set up detection mechanisms, so as to realize strength detection of annular concrete poles and achieve detection effects at multiple positions. It is also possible to rotate the annular concrete poles to achieve a surrounding detection effect, thereby achieving convenient and comprehensive detection operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, it is possible for a person skilled in the art to derive other drawings based on these drawings without inventive effort.

[0017] Figure 1 This is the first axonometric drawing of the present utility model;

[0018] Figure 2 This is a schematic structural diagram of the support frame of the present invention;

[0019] Figure 3 It is a structural diagram of the detection mechanism of the utility model;

[0020] Figure 4 It is the main view of the utility model.

[0021] In the figure: 1. Base plate; 2. Support frame; 3. Power wheel; 4. Cross bar; 5. Cross beam; 6. Waist-shaped hole; 7. Rotating seat; 8. Motor; 9. Power shaft; 10. Connecting rod; 11. Disc; 12. Side wheel; 13. Annular concrete pole; 14. Straight pole; 15. Cylindrical frame; 16. Rebound hammer; 17. Cylinder; 18. Ring block; 19. Rotating block. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0024] Reference Figure 1-4 A device for testing the crack resistance of a ring-shaped concrete pole includes a base plate 1. One end of the base plate 1 is provided with a plurality of support frames 2. The plurality of support frames 2 are arranged in a straight line and are used to support and place a ring-shaped concrete pole 13. The bottoms of the plurality of support frames 2 are each equipped with a power wheel 3, which is used to drive the ring-shaped concrete pole 13 to rotate. The tops of the plurality of support frames 2 are each provided with a horizontal cross bar 4. A cross beam 5 is detachably fixed between every two cross bars 4. The cross beam 5 is provided with a waist-shaped hole 6. The waist-shaped hole 6 is matched with a plurality of detection mechanisms. The detection mechanisms are used to detect the concrete strength of the ring-shaped concrete pole 13.

[0025] As a technical optimization solution of the present invention, two rotating seats 7 are rotatably provided at the bottom of the support frame 2, and the two ends of the power wheel 3 are detachably fixedly connected to the two rotating seats 7, so that the power wheel 3 can be detached and replaced.

[0026] As a technical optimization solution of the present invention, a motor 8 is fixed on the upper side of the base plate 1. A power shaft 9 is coaxially fixed to the motor 8. The power shaft 9 can be detachably fixedly connected to the rotating base 7. A connecting rod 10 can be detachably fixed between two opposing rotating bases 7. Under the action of the connecting rods 10, the motor 8 is started, and the motor 8 can drive the coaxially aligned power wheels 3 to rotate precisely.

[0027] As a technical optimization solution of the present invention, a disc 11 is coaxially fixed to the power shaft 9 . The disc 11 is used to abut against the edge of the annular concrete pole 13 to limit the annular concrete pole 13 .

[0028] As a technical optimization solution of the present invention, the support frame 2 is provided with an arc-shaped frame, the power wheel 3 is arranged at the bottom of the arc-shaped frame, and both ends of the arc-shaped frame are detachable and rotatable and are provided with side wheels 12. Several arc-shaped frames are used to support and place annular concrete poles 13, that is, several arc-shaped frames can be matched with the annular concrete poles 13, and the annular concrete poles 13 can be restricted to be placed in several arc-shaped frames, and the corresponding power wheels 3 and side wheels 12 can enclose the annular concrete poles 13, which have the effect of supporting and abutting against the annular concrete poles 13.

[0029] For the above examples, those skilled in the art should know that when implementing the above technical solution, the power wheel 3 and the side wheel 12 can be set with a variety of radius specifications, so as to meet the support and abutment restrictions of the annular concrete poles 13 with a variety of radius specifications.

[0030] As a technical optimization solution of the present invention, the support frame 2 is symmetrically fixed with two vertically arranged straight rods 14. One end of the cross bar 4 corresponding to the upper part of the support frame 2 is rotatably connected to one of the straight rods 14, and the other end is detachably fixedly connected to another straight rod 14. The cross bar 4 can be rotated to a vertical state, leaving a gap between the two straight rods 14, which facilitates the placement of the annular concrete pole 13 on the support frame 2. At the same time, the cross bar 4 can be rotated to a horizontal state, and one end of it is fixed to a straight rod 14 to achieve a lateral support effect.

[0031] For the above example, those skilled in the art should know that when implementing the above technical solution, the straight pole 14 can be set to a retractable setting to facilitate the adjustment of various heights, provide sufficient space for the placement of the annular concrete pole 13, and meet the placement of annular concrete poles 13 with various radius specifications.

[0032] As a technical optimization solution of the present invention, the detection mechanism includes a cylindrical frame 15, a rebound hammer 16 is slidably installed inside the cylindrical frame 15, a cylinder 17 is vertically fixed on the top of the cylindrical frame 15, the telescopic end of the cylinder 17 is fixedly connected to the bottom of the rebound hammer 16, a circular block 18 is fixed to the bottom of the cylindrical frame 15, the impact rod of the rebound hammer 16 passes through the circular block 18, the circular block 18 is inserted into and slidably matched with the waist-shaped hole 6, and one end of the circular block 18 is threadedly connected to a rotating block 19 for fastening the cylindrical frame 15 to the beam 5.

[0033] For the above example, those skilled in the art should know that when implementing the above technical solution, the basic principle of the rebound tester 16 is to use a spring to drive a heavy hammer, and the heavy hammer hits the impact rod in vertical contact with the concrete surface with constant kinetic energy, causing the local concrete to deform and absorb part of the energy, and the other part of the energy is converted into the rebound kinetic energy of the heavy hammer. When the rebound kinetic energy is completely converted into potential energy, the heavy hammer rebounds to the maximum distance, and the instrument displays the maximum rebound distance of the heavy hammer in the name of the rebound value (the ratio of the maximum rebound distance to the initial length of the spring), thereby achieving the effect of detecting the strength of the concrete.

[0034] For the above example, those skilled in the art should know that when implementing the above technical solution, the device is not limited to setting up a rebound hammer 16 for quality inspection, and ultrasonic equipment can also be set to perform strength inspection on the annular concrete pole 13.

[0035] In the present invention, the working principle of the device is as follows:

[0036] The completed annular concrete pole 13 is hoisted by an existing crane and placed on a plurality of support frames 2, i.e., a plurality of support frames 2 arranged in a straight line. The plurality of support frames 2 are pre-installed with motors 8 and a plurality of connecting rods 10. The plurality of support frames 2 provide stable support for the annular concrete pole 13. The crossbars 4 on the plurality of support frames 2 are then rotated to a horizontal state, and one end of the crossbar 4 is fixed to the corresponding straight rod 14 to achieve a lateral support effect. After completing the above operation, a crossbeam 5 is installed and fixed between every two crossbars 4. Then, according to the needs, the required number of detection mechanisms are installed on the waist-shaped hole 6 of the beam 5, and the detection operation can be carried out, that is, the cylinders 17 of several detection mechanisms are started, and the cylinders 17 push the corresponding rebound hammers 16 downwards, and the rebound hammers 16 slide along the cylindrical frame 15. The impact rod of the rebound hammer 16 finally passes through the circular ring block 18 and is squeezed into contact with the surface of the annular concrete pole 13. The impact rod is compressed and contracted, and then the cylinder 17 drives the rebound hammer 16 to reset, and the impact rod is reset, that is, the strength test of the surface of the annular concrete pole 13 is achieved. During the test, the setting of several detection mechanisms can realize the detection of multiple points, which is convenient for the comparison of data later and effectively improves the work efficiency. At the same time, after completing a test, the motor 8 can be started, and the motor 8 drives several power wheels 3 to rotate accurately, thereby driving the annular concrete pole 13 to rotate accurately and rotate the set angle. After that, the strength test can be carried out again. Through multiple rotation operations, the annular concrete pole 13 can be tested in a circumferential manner, achieving a convenient and comprehensive detection effect.

[0037] When multiple support frames 2 are provided, multiple connecting rods 10 or multiple crossbeams 5 can connect the multiple support frames 2, further achieving a stable connection of the multiple support frames 2, that is, forming the multiple support frames 2 into a whole. At the same time, the required number of support frames 2 and corresponding crossbeams 5 can be provided according to the length of the annular concrete pole 13, effectively meeting the support placement and subsequent testing requirements of annular concrete poles 13 of various lengths.

[0038] When installing the detection mechanism, insert the circular ring block 18 corresponding to the cylindrical frame 15 into the waist-shaped hole 6, then slide it to the set position, and then align the circular ring block 18 from the bottom of the beam 5 and rotate and screw it into the rotating block 19 to fasten the cylindrical frame 15 to the beam 5, thereby completing the installation of the detection mechanism.

[0039] When the motor 8 is started, it first drives the power shaft 9 to rotate, and the power shaft 9 drives the corresponding rotating seat 7 to rotate, and then drives the corresponding power wheel 3 to rotate, thereby driving the corresponding connecting rod 10 to rotate in turn, and other coaxial corresponding power wheels 3 to rotate, and finally realizes the rotation adjustment of the annular concrete pole 13.

[0040] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for detecting crack resistance of annular concrete poles, comprising a base plate (1), characterized in that: One end of the base plate (1) is provided with a plurality of support frames (2) correspondingly, the plurality of support frames (2) are arranged in a straight line, the bottoms of the plurality of support frames (2) are all provided with power wheels (3), the tops of the plurality of support frames (2) are all provided with horizontal cross bars (4), a cross beam (5) is detachably fixed between every two cross bars (4), the cross beam (5) is provided with a waist-shaped hole (6), and the waist-shaped hole (6) is matched with a plurality of detection mechanisms.

2. The crack resistance detection device for annular concrete poles according to claim 1, characterized in that: Two rotating seats (7) are rotatably provided at the bottom of the support frame (2), and the two ends of the power wheel (3) are respectively detachably fixedly connected to the two rotating seats (7).

3. The crack resistance detection device for annular concrete poles according to claim 2, characterized in that: A motor (8) is fixed on the upper side of the base plate (1), a power shaft (9) is coaxially fixed to the motor (8), the power shaft (9) can be detachably fixedly connected to the rotating seat (7), and a connecting rod (10) can be detachably fixed between two opposing rotating seats (7).

4. The crack resistance detection device for annular concrete poles according to claim 3, characterized in that: A disc (11) is coaxially fixed to the power shaft (9).

5. The crack resistance detection device for annular concrete poles according to claim 1, characterized in that: The support frame (2) is provided with an arc frame, a power wheel (3) is arranged at the bottom of the arc frame, both ends of the arc frame are detachable and rotatable and are provided with side wheels (12), and a plurality of arc frames are used to support and place annular concrete poles (13).

6. The crack resistance detection device for annular concrete poles according to claim 1, characterized in that: The support frame (2) is symmetrically fixed with two vertically arranged straight rods (14), one end of the cross rod (4) corresponding to the upper part of the support frame (2) is rotatably connected to one of the straight rods (14), and the other end is detachably fixedly connected to another straight rod (14).

7. The crack resistance detection device for annular concrete poles according to claim 1, characterized in that: The detection mechanism comprises a cylindrical frame (15), a rebound hammer (16) is slidably installed inside the cylindrical frame (15), a cylinder (17) is vertically fixed to the top of the cylindrical frame (15), the telescopic end of the cylinder (17) is fixedly connected to the bottom of the rebound hammer (16), a circular ring block (18) is fixed to the bottom of the cylindrical frame (15), the impact rod of the rebound hammer (16) passes through the circular ring block (18), the circular ring block (18) is inserted into the waist-shaped hole (6) and slidably matched, and one end of the circular ring block (18) is threadedly connected to a rotating block (19) for fastening the cylindrical frame (15) and the crossbeam (5).