Paper product powder falling rate detection device
By setting a weight sensor and two upper and lower sensors under the paper product for automatic weighing and verification, the problems of complex operation and insufficient accuracy of existing equipment are solved, and efficient and accurate powder loss rate detection is achieved.
Patent Information
- Application Number
- CN202421701912.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-07-17
AI Technical Summary
Existing paper product powder loss rate detection equipment has cumbersome operating procedures and the test results cannot be verified, resulting in low efficiency and insufficient accuracy.
A weight sensor is set directly under the paper product, and the weight is automatically dropped by the clamping claw. The upper and lower weight sensors are combined to weigh the weight of the powder and the paper product after shaking, respectively, providing two detection methods to verify the results.
Simplify the operation steps, improve the detection efficiency, and verify the accuracy of the results through multiple weighing to ensure the accuracy of the powder loss rate detection.
Smart Images

Figure CN223377128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper product powder loss rate detection, in particular to a paper product powder loss rate detection device. Background Art
[0002] Powder loss testing typically measures the rate of powder shedding caused by friction and other factors during use of paper or similar materials. This test is crucial for assessing product quality and safety, particularly in the production and quality control of household paper products such as toilet paper and paper towels. The typical method for testing powder loss is to subject a sample to oscillation within a chamber for a specified time (usually two minutes). After the oscillation period, the sample is removed and weighed. The difference between the treated sample mass and the original mass is calculated, and this difference divided by the original mass yields the powder loss rate.
[0003] Currently, existing technologies all use a swinging method to test the dusting rate of paper products. Furthermore, the existing Chinese patent CN1 10333161B employs automatic clamping and positioning to reduce manual errors during the dusting rate test. However, this solution requires additional control procedures to control the cantilever and clamping head to clamp the paper product onto the weight sensor for weighing. This requires multiple steps and can easily reduce the efficiency of dusting rate testing.
[0004] In addition, the detection devices in the prior art only provide one detection method, which makes it impossible to verify the detection results, and thus cannot ensure the accuracy of the detection results. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a paper product powder loss rate detection device, in which a weight sensor used for weighing is directly set under the swinging paper product, and the clamping claws are controlled to open, so that the paper product can automatically fall onto the weight sensor to complete the weighing, simplifying the operation steps and helping to improve the detection efficiency of the powder loss rate.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a device for detecting the powder loss rate of paper products, comprising a chassis, wherein a detection component for detecting the powder loss rate of paper products is installed inside the chassis;
[0007] The detection assembly includes a clamping jaw for clamping the paper product, and a swing driving mechanism is provided on the top of the clamping jaw for driving the paper product to swing left and right;
[0008] Two weight sensors distributed up and down are provided at the bottom of the clamp, and the weight sensors are installed inside the chassis through a rotating mechanism. The rotating mechanism includes a rotatable cylinder, and the two weight sensors are respectively embedded in the top and bottom of the cylinder. A closed box is provided at the top of the cylinder, and the clamp holding the paper product is located inside the closed box. The bottom of the closed box is tangent to the outer wall of the cylinder. The rotating cylinder drives the two weight sensors to exchange positions to respectively weigh the weight of the powder falling on the paper product and the weight of the paper product after being shaken.
[0009] Preferably, a disc is provided on both sides of the cylinder, the disc is fixed in the inner wall of the chassis, a hollow shaft is movably connected between the two discs through a bearing, and one end of the hollow shaft is provided with a motor 2 for driving the cylinder to drive the two weight sensors to rotate;
[0010] The two outer ends of the motor are covered with a motor protection shell, and the motor protection shell is fixed to the outer wall of the chassis.
[0011] Preferably, the swing drive mechanism includes a connecting rod fixed to the top of the clamp, the top of the connecting rod passes through the closed box and is fixed with a slider, the top of the slider is engaged with a rocker rod, the rear side of the rocker rod is provided with a turntable for driving the slider to move left and right, and the rear side of the turntable is provided with a motor for driving the turntable to rotate.
[0012] Preferably, a mounting plate is provided between the turntable and motor 1, and motor 1 is mounted on the rear side of the mounting plate through a bracket. Both ends of the mounting plate are fixed to the inner wall of the chassis. A motion track for limiting the moving direction of the slider is fixed to the bottom front side of the mounting plate, and the connecting rod passes through the motion track and moves left and right inside the motion track.
[0013] Preferably, a control terminal for controlling the gripper, motor 1 and motor 2 is provided on the top of the chassis, and the two weight sensors are connected to the control terminal via wires for uploading detection results of the weight sensors to the control terminal.
[0014] Preferably, the front side of the closed box is movably connected to a transparent door via a damping hinge.
[0015] Preferably, an indicator light controlled by a control terminal is provided on one side of the top of the chassis.
[0016] Preferably, the front and rear sides of the chassis are movably connected to doors via hinges, and movable wheels are installed at the four corners of the bottom of the chassis.
[0017] Compared with the prior art, the present invention provides a device for detecting the powder loss rate of paper products, which has the following beneficial effects:
[0018] 1. By placing the weight sensor used for weighing directly under the swinging paper product and controlling the opening of the clamping jaws, the paper product can automatically fall onto the weight sensor to complete the weighing, simplifying the operation steps and helping to improve the detection efficiency of the powder loss rate.
[0019] 2. By setting up two upper and lower weight sensors, the mass of the powder dropped by the paper product and the weight of the paper product after being shaken are weighed respectively. The utility model provides two different detection methods for verifying the detection results of the powder loss rate, which is conducive to ensuring the accuracy of the powder loss rate detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view of the utility model;
[0021] Figure 2 It is a rear view of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the detection component and chassis of the utility model;
[0023] Figure 4 This is a structural diagram of the swing drive mechanism, rotation mechanism, clamping claw, and weight sensor of the utility model;
[0024] Figure 5 This is a structural diagram of the electronic scale and the cylinder of the present utility model;
[0025] Figure 6 This is a structural diagram of the cylinder, disc, and motor 2 of the present invention;
[0026] Figure 7 It is a structural diagram of the swing drive mechanism of the utility model.
[0027] In the picture:
[0028] 1 control terminal, 2 chassis, 3 door, 4 moving wheel, 5 indicator light, 6 detection component, 7 motor protective shell;
[0029] 61 clamping jaw, 62 swing driving mechanism, 63 weight sensor, 64 wire, 65 rotating mechanism;
[0030] 621 connecting rod, 622 slider, 623 rocker arm, 624 turntable, 625 motor 1, 626 mounting plate, 627 motion track;
[0031] 651 cylinder, 652 disc, 653 hollow shaft, 654 motor 2, 655 closed box. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0033] In order to address the shortcomings of existing technologies, such as Figure 1 and 2 As shown, the utility model provides a device for detecting the powder loss rate of paper products, comprising a chassis 2, wherein the front and rear sides of the chassis 2 are movably connected to a box door 3 by hinges, and movable wheels 4 are installed at the four corners of the bottom of the chassis 2. A control terminal 1 is provided on the top of the chassis 2, and an indicator light 5 controlled by the control terminal 1 is provided on one side of the top of the chassis 2. When the indicator light 5 is on, it indicates that the detection is in progress, and conversely, when the indicator light 5 is off, it indicates that the detection is completed. This setting can help staff judge the progress status of the detection;
[0034] like Figure 3 As shown, the chassis 2 is internally provided with a detection component 6 for detecting the powder loss rate of paper products; the detection component 6 includes a clamping claw 61 for clamping paper products, specifically, as shown in FIG. Figure 4 、 5 As shown in Figure 7, a swing drive mechanism 62 for driving the paper product to swing left and right is provided on the top of the clamping jaw 61. The swing drive mechanism 62 includes a connecting rod 621 fixed to the top of the clamping jaw 61. The top of the connecting rod 621 passes through the closed box 655 and is fixed with a slider 622. The top of the slider 622 is engaged with a swing rod 623. The rear side of the swing rod 623 is provided with a turntable 624 for driving the slider 622 to move left and right. The rear side of the turntable 624 is provided with a motor 625 for driving the turntable 624 to rotate.
[0035] Moreover, a mounting plate 626 is provided between the turntable 624 and the motor 1 625. The motor 1 625 is mounted on the rear side of the mounting plate 626 through a bracket. Both ends of the mounting plate 626 are fixed to the inner wall of the chassis 2. A motion track 627 is fixed to the bottom front side of the mounting plate 626 to limit the moving direction of the slider 622. The motor 1 625 in the present invention drives the turntable 624 to rotate. The rotating turntable 624 drives the bottom end of the rocker arm 623 to swing left and right. Then the swinging rocker arm 623 drives the slider 622 to drive the connecting rod 621 and the clamping claw 61 at the bottom end of the connecting rod 621 to swing left and right. In this process, the connecting rod 621 passes through the motion track 627 and moves left and right inside the motion track 627 to ensure that the clamping claw 61 can drive the clamped paper product to move left and right to realize the swing of the paper product, so as to shake off the powder on the paper product.
[0036] like Figure 4-6As shown, two weight sensors 63 distributed up and down are provided at the bottom of the clamping jaw 61. The weight sensors 63 are installed inside the cabinet 2 through a rotating mechanism 65. The rotating mechanism 65 includes a rotatable cylinder 651. Discs 652 are provided on both sides of the cylinder 651. The discs 652 are fixed to the inner wall of the chassis 2. A hollow shaft 653 is movably connected between the two discs 652 through a bearing. A second motor 654 is provided at one end of the hollow shaft 653 to drive the cylinder 651 to drive the two weight sensors 63 to rotate. The outer end of the second motor 654 is covered with a motor protective shell 7. The motor protective shell 7 is fixed to the outer wall of the chassis 2. The motor protective shell 7 can protect the second motor 654.
[0037] The two weight sensors 63 in the present invention are respectively embedded in the top and bottom of the cylinder 651, and a closed box 655 is provided on the top of the cylinder 651. The clamping claws 61 clamp the paper product and are located inside the closed box 655. The bottom of the closed box 655 is tangent to the outer wall of the cylinder 651. The front side of the closed box 655 is movably connected to a transparent door via a damping hinge. After closing the transparent door, the paper product can be enclosed between the closed box 655 and the cylinder 651. At this time, the powder shaken off from the shaking paper product will directly fall on the weight sensor 63 installed on the top of the cylinder 651. The weight of the shaken powder is weighed by the weight sensor 63. The original mass of the paper product is recorded as m0, and the weight of the powder shaken off is recorded as m1. The powder loss rate is calculated as follows: T1 = ((m0-m1) / m0) × 100%;
[0038] Then, motor 2 654 is started, driving hollow shaft 653 to rotate cylinder 651 180°, flipping weight sensor 63 at the bottom to the top. Then, jaws 61 are controlled to open, releasing the clamped paper product, allowing it to fall onto the top of the other weight sensor 63. The weight of the shaken paper product is measured and recorded as m2. The formula for calculating the powder loss rate is: T2 = (m2 / m0) × 100%. The present invention provides two different calculation methods for calculating the powder loss rate of paper products to improve the accuracy of the test results. By comparing the difference between T1 and T2, it can help personnel determine the accuracy of the measured powder loss rate.
[0039] In addition, if Figure 1-3As shown, the gripper 61, motor 1 625, and motor 2 654 in the present invention are all controlled by a control terminal 1. Two weight sensors 63 are connected to the control terminal 1 via wires 64. The weights m1 and m2 measured by the weight sensors 63 are uploaded to the control terminal 1 for display. The control terminal 1 automatically calculates T1 and T2, as well as the difference between T1 and T2, according to a formula to ensure the accuracy of the test results. Furthermore, the control terminal 1 can be used to control the test process to avoid errors caused by manual operation, thereby further improving the accuracy of the powder loss rate test results.
[0040] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.
Claims
1. A device for detecting the powder loss rate of paper products, comprising a chassis (2), characterized in that: A detection component (6) for detecting the powder loss rate of paper products is installed inside the chassis (2); The detection component (6) comprises a clamping claw (61) for clamping a paper product, and a swing driving mechanism (62) for driving the paper product to swing left and right is provided on the top of the clamping claw (61); Two weight sensors (63) distributed vertically are provided at the bottom of the clamping jaw (61). The weight sensors (63) are installed inside the chassis (2) via a rotating mechanism (65). The rotating mechanism (65) includes a rotatable cylinder (651). The two weight sensors (63) are respectively embedded in the top and bottom of the cylinder (651). A closed box (655) is provided on the top of the cylinder (651). The clamping jaw (61) clamps the paper product and is located inside the closed box (655). The bottom of the closed box (655) is tangent to the outer wall of the cylinder (651). The rotating cylinder (651) drives the two weight sensors (63) to exchange positions to respectively weigh the weight of powder dropped from the paper product and the weight of the paper product after being shaken.
2. The device for detecting the powder loss rate of paper products according to claim 1, characterized in that: Discs (652) are provided on both sides of the cylinder (651), and the discs (652) are fixed in the inner wall of the chassis (2). A hollow shaft (653) is movably connected between the two discs (652) via a bearing, and a second motor (654) is provided at one end of the hollow shaft (653) for driving the cylinder (651) to drive the two weight sensors (63) to rotate. The outer end of the second motor (654) is covered with a motor protection shell (7), and the motor protection shell (7) is fixed to the outer wall of the chassis (2).
3. The device for detecting the powder loss rate of paper products according to claim 2, characterized in that: The swing drive mechanism (62) includes a connecting rod (621) fixed to the top of the clamping claw (61), the top of the connecting rod (621) passes through the closed box (655) and is fixed with a slider (622), the top of the slider (622) is engaged with a swing rod (623), the rear side of the swing rod (623) is provided with a turntable (624) for driving the slider (622) to move left and right, and the rear side of the turntable (624) is provided with a motor (625) for driving the turntable (624) to rotate.
4. The device for detecting the powder loss rate of paper products according to claim 3, characterized in that: A mounting plate (626) is provided between the turntable (624) and the motor 1 (625). The motor 1 (625) is mounted on the rear side of the mounting plate (626) via a bracket. Both ends of the mounting plate (626) are fixed to the inner wall of the chassis (2). A motion track (627) for limiting the moving direction of the slider (622) is fixed to the bottom of the front side of the mounting plate (626). The connecting rod (621) passes through the motion track (627) and moves left and right inside the motion track (627).
5. The device for detecting the powder loss rate of paper products according to claim 4, characterized in that: A control terminal (1) for controlling the clamping claw (61), motor 1 (625) and motor 2 (654) is provided on the top of the chassis (2). Two weight sensors (63) are connected to the control terminal (1) via wires (64) for uploading detection results of the weight sensors (63) to the control terminal (1).
6. The device for detecting the powder loss rate of paper products according to claim 1, characterized in that: The front side of the closed box (655) is movably connected to a transparent door via a damping hinge.
7. The device for detecting the powder loss rate of paper products according to claim 5, characterized in that: An indicator light (5) controlled by a control terminal (1) is provided on one side of the top of the chassis (2).
8. The device for detecting the powder loss rate of paper products according to claim 1, characterized in that: The front and rear sides of the chassis (2) are movably connected to a chassis door (3) via hinges, and moving wheels (4) are installed at the four corners of the bottom of the chassis (2).
Citation Information
Patent Citations
A device for detecting the powder loss rate of household paper
CN110333161B