Radiographic detection device for corrugated steel web welding seam

By designing a radiographic inspection device that adapts to the surface of the corrugated steel web and utilizing a combination of a detection platform and a support structure, the problem of the device being difficult to stably inspect on the corrugated steel web was solved, achieving more accurate weld inspection results.

CN223377233UActive Publication Date: 2025-09-23THE THIRD ENG CO LTD 25TH BUREAU CRCC +1
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Patent Information

Application Number
CN202422596198.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-23
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

When inspecting corrugated steel web welds, existing multi-channel ultrasonic testing devices have difficulty staying stably on the undulating surface, resulting in unstable test results.

Method used

A radiographic inspection device for corrugated steel web welds was designed. The device consists of an inspection platform, a seam detection probe, a positioning threaded rod, a supporting side frame, an inner sliding support rod, and a supporting spring. Through elastic adjustment and sliding support, the inspection platform can slide smoothly on the surface of the corrugated steel. The seam detection probe and feedback probe are used to obtain stable inspection data.

Benefits of technology

It achieves uniform detection on the surface of the corrugated steel web, improves the accuracy and stability of the detection results, and obtains a more consistent weld defect area.

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Abstract

The utility model discloses a ray detection device for a corrugated steel web welding seam, and relates to the technical field of welding seam detection. Comprising a detection table, supporting side frames are arranged on the two sides of the detection table, the bottom side of each supporting side frame is connected with an outer sleeve, and an inner sliding supporting rod is connected between the inner walls of the outer sleeves. According to the utility model, through the arrangement of the outer sleeve, the inner sliding support rod and the support spring, the height of the detection bench can be changed along with the stretching of the support spring, and through the arrangement of the height-limiting sliding frame and the sliding support frame, the detection bench can always slide on a plane with a certain height from the ground without shaking. The uniform surface of the corrugated steel is matched, so that the distance between the detection table and the surface of the corrugated steel can be uniformly changed, feedback obtained by the device is changed according to a certain rule, and a defective welding seam area is more easily found. And a relatively accurate detection result is obtained.
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Description

Technical Field

[0001] The utility model relates to the technical field of weld detection, in particular to a ray detection device for welds of corrugated steel webs. Background Art

[0002] The channel radiographic flaw detector is a multi-channel, distributed precision testing instrument. It utilizes internationally advanced integrated circuit and network technologies to quickly, conveniently, non-destructively, and accurately detect, locate, evaluate, and diagnose a variety of defects within workpieces. It is widely used in manufacturing, steel and metallurgy, metalworking, rails, steel pipes, and plate industries. An existing multi-channel ultrasonic plate scanning device (Announcement No. CN220854755U) has at least the following defects during use:

[0003] In actual use, it is sometimes necessary to inspect the welds of corrugated steel webs, which have an undulating surface. In the above scheme, the use of a handheld device makes it difficult for the device to stay stably above the corrugated steel web, resulting in unstable data obtained by the detection device, which may lead to a large gap between the detection results and the actual situation. Therefore, a radiographic detection device for corrugated steel web welds is developed. Utility Model Content

[0004] The main purpose of the utility model is to provide a radiographic detection device for corrugated steel web welds, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A radiographic detection device for corrugated steel web welds comprises a detection platform, a seam detection transmitter is fixedly installed on the bottom side of the detection platform, two symmetrically distributed positioning threaded rods are fixedly connected to both sides of the detection platform, the outer sides of the two positioning threaded rods are respectively sleeved with a supporting side frame, the bottom side of each of the supporting side frames is fixedly connected to an outer sleeve, an inner sliding support rod is slidably connected between the inner walls of each of the outer sleeves, the top end of each of the inner sliding support rods is fixedly connected to a support spring, the top end of each of the support springs is fixedly connected to the bottom side of the supporting side frame, and the bottom side of each of the inner sliding support rods is rotatably connected to a seam detection universal wheel.

[0007] Preferably, the two supporting side frames are rotatably connected to each other on opposite sides with a threaded sleeve, each threaded sleeve is screwed to the outer edge of the corresponding positioning threaded rod, and the two sides of the detection platform are fixedly connected with a driven sliding rod, and the driven sliding rod is slidably connected to the corresponding supporting side frame.

[0008] Preferably, the outer edge of each driven slide rod is fixedly connected to a plurality of evenly distributed positioning sliding ridges, the surface of each supporting side frame begins to have a sliding opening corresponding to the driven slide rod, and a circle of positioning sliding sleeves is fixedly connected between the inner walls of each sliding opening, and the inner wall of each positioning sliding sleeve is adapted to the corresponding positioning sliding ridge.

[0009] Preferably, two symmetrically distributed vertical side frames are fixedly connected to the bottom side of each supporting side frame, and a vertical sliding groove is opened on both sides of each inner sliding support rod, and the inner walls of each vertical sliding groove are slidingly connected to the bottom end of the corresponding vertical side frame.

[0010] Preferably, the top sides of the two supporting side frames are respectively fixedly connected to a height-limiting sliding frame, a sliding support frame is slidably connected between the inner walls of each height-limiting sliding frame, and the bottom sides of both ends of each sliding support frame are fixedly connected to a counterweight support column, and the bottom end of each counterweight support column is rotatably connected to a supporting universal wheel.

[0011] Preferably, a main control cabin is fixedly connected to the top side of the detection platform, and a feedback probe is fixedly connected to the bottom side of the detection platform. The feedback probe and the crack detection transmitter are both electrically connected to the main control cabin.

[0012] Compared with the prior art, the present invention has the following beneficial effects: by configuring the outer sleeve, the inner sliding support rod, and the support spring, the height of the test platform can be changed as the support spring expands and contracts. At the same time, by configuring the height-limiting sliding frame and the sliding support frame, the test platform always slides on a plane at a certain height from the ground without shaking. Combined with the uniform surface of the corrugated steel, the distance between the test platform and the corrugated steel surface can be uniformly changed, so that the feedback obtained by the device changes according to a certain pattern, making it easier to find defective weld areas and obtain more accurate test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an isometric view of the present utility model;

[0014] Figure 2 This is a schematic diagram of the detection main device of the utility model;

[0015] Figure 3 This is a schematic structural diagram of the adaptive propulsion device of the present utility model;

[0016] Figure 4 This is a schematic structural diagram of the adaptive support device of the present utility model.

[0017] In the figure: 101, detection table; 102, main control cabin; 103, feedback probe; 104, crack detection transmitter; 105, connecting handle; 106, pushing frame; 107, positioning threaded rod; 108, driven slide rod; 109, positioning sliding edge; 110, outer railing; 111, threaded sleeve; 201, height limit sliding frame; 202, outer sleeve; 203, positioning sliding sleeve; 204, vertical side frame; 205, inner sliding support rod; 206, crack detection universal wheel; 207, support spring; 208, support universal wheel; 209, sliding support frame. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0021] See also Figures 1-4 , the utility model provides a technical solution:

[0022] A radiographic detection device for corrugated steel web welds includes a detection platform 101, a seam detection transmitter 104 is fixedly installed on the bottom side of the detection platform 101, two symmetrically distributed positioning threaded rods 107 are fixedly connected to both sides of the detection platform 101, the outer sides of the two positioning threaded rods 107 are respectively sleeved with a supporting side frame, the bottom side of each supporting side frame is fixedly connected to an outer sleeve 202, an inner sliding support rod 205 is slidably connected between the inner walls of each outer sleeve 202, the top of each inner sliding support rod 205 is fixedly connected to a support spring 207, the top of each support spring 207 is fixedly connected to the bottom side of the supporting side frame, and the bottom side of each inner sliding support rod 205 is rotatably connected to a seam detection universal wheel 206. The two supporting side frames are each rotatably connected to a threaded sleeve 111 on opposite sides. Each threaded sleeve 111 is screwed to the outer edge of the corresponding positioning threaded rod 107. A driven slide 108 is fixedly connected to each side of the inspection platform 101, and the driven slide 108 is slidably connected to the corresponding supporting side frame. The outer edge of each driven slide 108 is fixedly connected to multiple evenly distributed positioning sliding ribs 109. Each supporting side frame has a sliding opening corresponding to the driven slide 108 at the beginning of the surface. The inner wall of each sliding opening is fixedly connected to a circle of positioning sliding sleeves 203. The inner wall of each positioning sliding sleeve 203 is adapted to the corresponding positioning sliding rib 109. In actual use of this embodiment, the weld seam of the corrugated steel web often extends in a direction perpendicular to the extension direction of the corrugated ribs, so the device needs to operate on the tortuous surface of the corrugated steel web. In this embodiment, an outer fence 110 is fixedly connected to the outer sides of the positioning threaded rod 107 and the driven sliding rod 108 on the same side. By rotating the threaded sleeve 111, the position of the supporting side frame can be adjusted to adapt to different types of corrugated steel.

[0023] The bottom side of each supporting side frame is fixedly connected to two symmetrically distributed vertical side frames 204. A vertical slide groove is provided on both sides of each inner sliding support rod 205. The inner walls of each vertical slide groove are slidably connected to the bottom end of the corresponding vertical side frame 204. The top sides of the two supporting side frames are respectively fixedly connected to a height-limiting sliding frame 201. The inner walls of each height-limiting sliding frame 201 are slidably connected to a sliding support frame 209. The bottom sides of both ends of each sliding support frame 209 are fixedly connected to a counterweight support column. The bottom end of each counterweight support column is rotatably connected to a supporting universal wheel 208. The top side of the detection platform 101 is fixedly connected to a main control cabin 102. The bottom side of the detection platform 101 is fixedly connected to a feedback probe 103. The feedback probe 103 and the crack detection transmitter 104 are both electrically connected to the main control cabin 102. In this embodiment, a counterweight support rod is provided across the corrugated steel web to be inspected, and a sliding support frame 209 is provided to ensure the height of the inspection platform 101, allowing the inspection platform 101 to slide smoothly on the corrugated steel web. The rays are emitted by the seam probe 104, and reflected after contacting the weld. The feedback probe 103 captures the signal and transmits it to the main control cabin 102 for convenient analysis by the staff. A connecting handle 105 is fixedly connected to one side of the inspection platform 101, and a push frame 106 is fixedly connected to one end of the connecting handle 105 to facilitate pushing by the staff.

[0024] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the accompanying embodiments and their equivalents.

Claims

1. A radiographic inspection device for corrugated steel web welds, comprising a detection platform (101), characterized in that: A crack detection transmitter (104) is fixedly installed on the bottom side of the detection platform (101), and two symmetrically distributed positioning threaded rods (107) are fixedly connected to the two sides of the detection platform (101), and the outer sides of the two positioning threaded rods (107) are respectively sleeved with a supporting side frame, and the bottom side of each supporting side frame is fixedly connected to an outer sleeve (202), and an inner sliding support rod (205) is slidably connected between the inner walls of each outer sleeve (202), and the top end of each inner sliding support rod (205) is fixedly connected to a support spring (207), and the top end of each support spring (207) is fixedly connected to the bottom side of the supporting side frame, and the bottom side of each inner sliding support rod (205) is rotatably connected to a crack detection universal wheel (206).

2. The radiographic inspection device for corrugated steel web welds according to claim 1, characterized in that: The two supporting side frames are rotatably connected to the opposite sides thereof with a threaded sleeve (111), and each threaded sleeve (111) is screwed to the outer edge of the corresponding positioning threaded rod (107). The two sides of the inspection platform (101) are respectively fixedly connected to a driven sliding rod (108), and the driven sliding rod (108) is slidably connected to the corresponding supporting side frame.

3. The radiographic inspection device for corrugated steel web welds according to claim 2, characterized in that: The outer edge of each driven slide rod (108) is fixedly connected to a plurality of evenly distributed positioning sliding edges (109), and the surface of each supporting side frame begins to have a sliding opening corresponding to the driven slide rod (108), and a circle of positioning sliding sleeves (203) is fixedly connected between the inner walls of each sliding opening, and the inner wall of each positioning sliding sleeve (203) is adapted to the corresponding positioning sliding edge (109).

4. The radiographic inspection device for corrugated steel web welds according to claim 1, characterized in that: The bottom side of each supporting side frame is fixedly connected to two symmetrically distributed vertical side frames (204), and a vertical sliding groove is opened on both sides of each inner sliding support rod (205), and the inner walls of each vertical sliding groove are slidably connected to the bottom end of the corresponding vertical side frame (204).

5. The radiographic inspection device for corrugated steel web welds according to claim 1, characterized in that: The top sides of the two supporting side frames are respectively fixedly connected to a height-limiting sliding frame (201), the inner walls of each height-limiting sliding frame (201) are slidably connected to a sliding support frame (209), the bottom sides of both ends of each sliding support frame (209) are fixedly connected to a counterweight support column, and the bottom end of each counterweight support column is rotatably connected to a supporting universal wheel (208).

6. The radiographic inspection device for corrugated steel web welds according to claim 1, characterized in that: A main control cabin (102) is fixedly connected to the top side of the detection platform (101), and a feedback probe (103) is fixedly connected to the bottom side of the detection platform (101). The feedback probe (103) and the crack detection transmitter (104) are both electrically connected to the main control cabin (102).

Citation Information

Patent Citations

  • Multi-channel ultrasonic detection steel plate scanning device

    CN220854755U