Power generation assembly quality detection equipment
By introducing a clamping and lifting mechanism into the power generation component quality inspection equipment, automatic adjustment of power generation components of different models and sizes can be achieved, which solves the problem of poor flexibility of existing equipment and improves the adaptability and installation convenience of the inspection equipment.
Patent Information
- Application Number
- CN202422002271.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-19
AI Technical Summary
Existing power generation component quality inspection equipment has poor flexibility and cannot be adjusted to accommodate power generation components of different models and sizes, resulting in poor practicality and the need for manual position adjustment during installation, which is inconvenient.
A testing device consisting of a clamping frame, a clamping arm and a fixture was designed. Through components such as a clamping motor, a lifting motor and an adjustment motor, the power generation component can be automatically adjusted and centered to ensure that power generation components of different sizes can be accurately docked and tested.
The adaptability and installation convenience of the power generation component quality inspection equipment are improved, and the position and size of the power generation components can be automatically adjusted, which simplifies the installation process and improves the inspection efficiency.
Smart Images

Figure CN223377403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power generation component quality detection, in particular to power generation component quality detection equipment. Background Art
[0002] Generators occupy a large proportion of power generation components. Generators refer to mechanical equipment that converts mechanical energy into electrical energy. They are driven by turbines, steam turbines, diesel engines or other power machinery, and convert the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmit it to the generator, which then converts it into electrical energy. After the generator is produced, it needs to use quality inspection equipment to determine whether the power generation component has achieved sufficient power generation.
[0003] After searching, Chinese patent announcement No. CN110261396B discloses a new energy power generation component quality inspection equipment, including an inspection box and an inspection cavity arranged in the inspection box, the top wall of the inspection cavity is fixedly provided with a machine vision inspection module and an illumination lamp arranged around the machine vision inspection module, the inspection box is provided with a placement cavity located at the lower side of the inspection cavity and connected to the inspection cavity, the inspection box is provided with a working cavity located at the lower side of the placement cavity and connected to the placement cavity, the inspection cavity is connected to the working cavity, the present invention has a simple structure and is easy to use. After the solar panel is placed in the specified position of the present invention, the present invention can automatically use machine vision to detect defects. After the surface inspection on one side is completed, the present invention can automatically turn the solar panel over and conduct inspection, avoiding the problem of pollution and damage to the solar panel due to manual turning over, while improving the turning efficiency, so that the inspection efficiency is also improved.
[0004] However, during use, the existing power generation component quality inspection equipment has problems. Since most generators on the market are cylindrical in shape and different models of generators have different sizes, when the power generation component is installed on the quality inspection equipment, the quality inspection equipment has poor flexibility and cannot be adjusted during the installation process. It can only inspect power generation components of suitable models and sizes, resulting in poor practicality of the quality inspection equipment. In addition, during the installation process, the staff are required to manually adjust the installation position in the center, which is inconvenient for the staff to install. Therefore, it is necessary to design a power generation component quality inspection equipment. Utility Model Content
[0005] The main purpose of the present utility model is to provide a power generation component quality inspection device, which can effectively solve the problem in the background technology that the quality inspection equipment has poor flexibility and cannot be adjusted during the installation process. It can only inspect power generation components of suitable models and sizes, resulting in poor practicality of the quality inspection equipment. In addition, during the installation process, the staff also needs to manually adjust the installation position in the center, which makes it inconvenient for the staff to install.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A power generation component quality inspection device includes a detection body, an adjustment slot is provided on the top of the detection body, a motor slide is movably connected to the top of the detection body through the adjustment slot, a detection motor is fixedly connected to the top of the motor slide, a docking head is fixedly connected to a lifting frame on the side of the top of the detection body away from the adjustment slot, a lifting slot is provided on one side of the lifting frame, a clamping frame is movably connected to one side of the lifting frame through the lifting slot, a clamping slot is provided on one side of the clamping frame, a clamping arm is movably connected to one side of the clamping arm through the clamping slot, one end of the clamping arm is fixedly connected to a clamp, and a clamping motor is fixedly connected to the front of the clamping frame.
[0008] In order to make it easier for staff to operate and use and to make the device more stable, the utility model is a power generation component quality detection device. The bottom of the detection body is fixedly connected to a support leg, the front of the detection body is fixedly connected to a console, and the front of the console is respectively fixedly connected to a display screen and operation buttons.
[0009] In order to enable the detection device to be connected to the power generation component for detection, as a power generation component quality detection device of the utility model, a connecting wire is fixedly connected to one side of the console, and one end of the connecting wire is fixedly connected to a connecting clamp.
[0010] In order to enable the detection device to be connected to the power generation component, as a power generation component quality detection device of the utility model, one side of the detection body is fixedly connected to an adjusting motor, the driving end of the adjusting motor is fixedly connected to an adjusting screw, the outer side of the adjusting screw is threadedly connected to an adjusting nut seat, and the adjusting nut seat is fixedly connected to the motor slide.
[0011] In order to enable the power generation component to be docked with the detection device, as a power generation component quality detection device of the utility model, the top of the lifting frame is fixedly connected to the lifting motor, the driving end of the lifting motor is fixedly connected to the lifting screw, the outer side of the lifting screw is threadedly connected to the lifting nut seat, and the lifting nut seat is fixedly connected to the clamping frame.
[0012] In order to enable the quality inspection equipment to centrally clamp power generation components of different sizes, as a power generation component quality inspection equipment of the utility model, the driving end of the clamping motor is fixedly connected to a forward screw rod, one end of the forward screw rod is fixedly connected to a reverse screw rod, the outer sides of the forward screw rod and the reverse screw rod are threadedly connected to a clamping nut seat, and the clamping nut seat is fixedly connected to the clamping arm.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. In the utility model, by setting the clamping frame, clamping arm and clamp, when using the power generation component quality inspection equipment, the staff starts the clamping motor, and the clamping motor drives the forward screw and the reverse screw to rotate. At this time, the clamping nut seat will move inward or outward due to the rotation direction of the forward screw and the reverse screw, and the clamping nut seat drives the clamping arm to move through the clamping groove, thereby adjusting the position between the two clamps, and after the adjustment, the power generation component is placed between the two clamps, and then the clamping nut seat drives the clamping arm to move inward through the clamping groove, and at the same time clamps the power generation component in the center, so that it is convenient for the staff to install the power generation component.
[0015] 2. In the present invention, by providing an adjustment slot, a motor slide and a lifting frame, after the power generation assembly is installed, due to the different sizes of the power generation assembly, the position of the drive shaft of the power generation assembly will have an up and down error after installation. At this time, the staff starts the lifting motor on the lifting frame, and the lifting motor drives the lifting screw to rotate, and the lifting nut seat will move up and down due to the rotation direction of the lifting screw. At this time, the lifting nut seat drives the clamping frame to move up and down through the lifting slot, thereby adjusting the height of the power generation assembly on the fixture so that the driving end of the power generation assembly is aligned with the docking joint. Then, the adjustment motor is started, and the adjustment motor drives the adjusting screw to rotate clockwise, and the adjusting nut seat will move to the left due to the rotation direction of the adjusting screw. At the same time, the adjusting nut seat drives the motor slide to move to the left through the adjustment slot, so that the driving end of the power generation assembly is docked with the docking joint. Then, the connecting clamp is connected to the output end of the power generation assembly. At the same time, the detection motor is started and drives the driving end of the power generation assembly to operate through the docking joint to generate electricity. The console will detect whether the power generation meets the standard, so that the power generation assembly quality detection equipment can be adjusted for power generation assemblies of different sizes, thereby improving the adaptability of the power generation assembly quality detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the partial structure of the detection body of the utility model;
[0018] Figure 3 This is a schematic diagram of the partial structure of the lifting frame of the utility model;
[0019] Figure 4 It is a partial structural diagram of the console of the utility model.
[0020] In the figure: 1. Support leg; 2. Detection body; 3. Control console; 4. Display screen; 5. Operation button; 6. Connecting wire; 7. Connecting clamp; 8. Adjustment motor; 801. Adjustment screw rod; 802. Adjustment nut seat; 9. Adjustment slot; 10. Motor slide; 11. Detection motor; 1101. Docking joint; 12. Lifting frame; 13. Lifting motor; 1301. Lifting screw rod; 1302. Lifting nut seat; 14. Lifting slot; 15. Clamping frame; 16. Clamping motor; 1601. Forward screw rod; 1602. Reverse screw rod; 1603. Clamping nut seat; 17. Clamping slot; 18. Clamping arm; 19. Clamp. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0022] like Figure 1-4 As shown, a power generation component quality detection device includes a detection body 2, an adjustment slot 9 is provided on the top of the detection body 2, and a motor slide 10 is movably connected to the top of the detection body 2 through the adjustment slot 9. The top of the motor slide 10 is fixedly connected to the detection motor 11, and the driving end of the detection motor 11 is fixedly connected to the docking head 1101. The top of the detection body 2 is fixedly connected to a lifting frame 12 on the side away from the adjustment slot 9, and a lifting slot 14 is provided on one side of the lifting frame 12. A clamping frame 15 is movably connected to one side of the lifting frame 12 through the lifting slot 14. A clamping slot 17 is provided on one side of the clamping frame 15. A clamping arm 18 is movably connected to one side of the clamping arm 18 through the clamping slot 17. One end of the clamping arm 18 is fixedly connected to a clamp 19, and the front of the clamping frame 15 is fixedly connected to the clamping motor 16.
[0023] During specific use, by starting the detection motor 11, the detection motor 11 drives the driving end of the power generation component through the docking joint 1101 to generate electricity, and the control console 3 will detect whether the power generation meets the standard.
[0024] In this embodiment, the bottom of the detection body 2 is fixedly connected to the support leg 1, the front of the detection body 2 is fixedly connected to the console 3, and the front of the console 3 is fixedly connected to the display screen 4 and the operation buttons 5.
[0025] During specific use, the operating button 5 is used to facilitate operation by the staff, the supporting legs 1 make the device more stable, and the detection data can be obtained through the display screen 4.
[0026] In this embodiment, a connecting wire 6 is fixedly connected to one side of the console 3 , and a connecting clip 7 is fixedly connected to one end of the connecting wire 6 .
[0027] During specific use, by connecting the connecting clamp 7 to the output end of the power generation component, the detection motor 11 is started, and the driving end of the power generation component is driven to run through the docking joint 1101 to generate electricity, and the console 3 will detect whether the power generation meets the standard.
[0028] In this embodiment, an adjustment motor 8 is fixedly connected to one side of the detection body 2, an adjustment screw 801 is fixedly connected to the driving end of the adjustment motor 8, an outer side of the adjustment screw 801 is threadedly connected to an adjustment nut seat 802, and the adjustment nut seat 802 is fixedly connected to the motor slide 10.
[0029] During specific use, by starting the adjustment motor 8, the adjustment motor 8 drives the adjustment screw 801 to rotate clockwise, and the adjustment nut seat 802 will move to the left due to the rotation direction of the adjustment screw 801. At the same time, the adjustment nut seat 802 drives the motor slide 10 to move to the left through the adjustment slot 9, so that the driving end of the power generation component is docked with the docking head 1101.
[0030] In this embodiment, the top of the lifting frame 12 is fixedly connected to the lifting motor 13, the driving end of the lifting motor 13 is fixedly connected to the lifting screw 1301, the outer side of the lifting screw 1301 is threadedly connected to the lifting nut seat 1302, and the lifting nut seat 1302 is fixedly connected to the clamping frame 15.
[0031] During specific use, by starting the lifting motor 13 on the lifting frame 12, the lifting motor 13 drives the lifting screw 1301 to rotate, and the lifting nut seat 1302 will move up and down due to the rotation direction of the lifting screw 1301. At this time, the lifting nut seat 1302 drives the clamping frame 15 to move up and down through the lifting slot 14, thereby adjusting the height of the power generation component on the clamp 19.
[0032] In this embodiment, the driving end of the clamping motor 16 is fixedly connected to the forward screw rod 1601, one end of the forward screw rod 1601 is fixedly connected to the reverse screw rod 1602, the outer sides of the forward screw rod 1601 and the reverse screw rod 1602 are threadedly connected to the clamping nut seat 1603, and the clamping nut seat 1603 is fixedly connected to the clamping arm 18.
[0033] During specific use, the clamping motor 16 is started, and the clamping motor 16 drives the forward screw rod 1601 and the reverse screw rod 1602 to rotate. At this time, the clamping nut seat 1603 will move inward or outward due to the rotation direction of the forward screw rod 1601 and the reverse screw rod 1602, and the clamping nut seat 1603 drives the clamping arm 18 to move through the clamping slot 17, thereby adjusting the position between the two clamps 19 and clamping the power generation component.
[0034] Working principle: When using the power generation component quality inspection equipment, the staff starts the clamping motor 16, and the clamping motor 16 drives the forward screw rod 1601 and the reverse screw rod 1602 to rotate. At this time, the clamping nut seat 1603 will move inward or outward due to the rotation direction of the forward screw rod 1601 and the reverse screw rod 1602, and the clamping nut seat 1603 drives the clamping arm 18 to move through the clamping slot 17, thereby adjusting the position between the two clamps 19, and after the adjustment, the power generation component is placed between the two clamps 19, and then the clamping nut seat 1603 drives the clamping arm 18 to move inward through the clamping slot 17, and at the same time clamps the power generation component in the center. After the power generation component is installed, due to the different sizes of the power generation components, the position of the drive shaft of the power generation component will have up and down errors after installation. At this time, the staff starts the lifting motor 13 on the lifting frame 12, and the lifting motor 13 drives the lifting The lowering screw rod 1301 rotates, and the lifting nut seat 1302 will move up and down due to the rotation direction of the lifting screw rod 1301. At this time, the lifting nut seat 1302 drives the clamping frame 15 to move up and down through the lifting slot 14, thereby adjusting the height of the power generation component on the clamp 19, so that the driving end of the power generation component is aligned with the docking joint 1101, and then the adjusting motor 8 is started. The adjusting motor 8 drives the adjusting screw rod 801 to rotate clockwise, and the adjusting nut seat 802 will move to the left due to the rotation direction of the adjusting screw rod 801. At the same time, the adjusting nut seat 802 drives the motor slide 10 to move to the left through the adjusting slot 9, so that the driving end of the power generation component is docked with the docking joint 1101, and then the connecting clamp 7 is connected to the output end of the power generation component. At the same time, the detection motor 11 is started, and drives the driving end of the power generation component to run through the docking joint 1101 to generate electricity, and the console 3 will detect whether the power generation meets the standard.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A power generation component quality detection device, comprising a detection body (2), characterized in that: The top of the detection body (2) is provided with an adjustment slot (9), and the top of the detection body (2) is movably connected to a motor slide (10) through the adjustment slot (9), and the top of the motor slide (10) is fixedly connected to a detection motor (11), and the driving end of the detection motor (11) is fixedly connected to a docking joint (1101), and the top of the detection body (2) away from the adjustment slot (9) is fixedly connected to a lifting frame (12), and a lifting slot (14) is provided on one side of the lifting frame (12), and a clamping frame (15) is movably connected to one side of the lifting frame (12) through the lifting slot (14), and a clamping slot (17) is provided on one side of the clamping frame (15), and a clamping arm (18) is movably connected to one side of the clamping arm (18) through the clamping slot (17), and one end of the clamping arm (18) is fixedly connected to a clamp (19), and the front of the clamping frame (15) is fixedly connected to the clamping motor (16).
2. The power generation component quality detection device according to claim 1, characterized in that: The bottom of the detection body (2) is fixedly connected to a support leg (1), the front of the detection body (2) is fixedly connected to a console (3), and the front of the console (3) is respectively fixedly connected to a display screen (4) and an operation button (5).
3. The power generation component quality detection device according to claim 2, characterized in that: A connecting line (6) is fixedly connected to one side of the console (3), and a connecting clip (7) is fixedly connected to one end of the connecting line (6).
4. The power generation component quality detection device according to claim 1, characterized in that: One side of the detection body (2) is fixedly connected to an adjustment motor (8), a driving end of the adjustment motor (8) is fixedly connected to an adjustment screw (801), an outer side of the adjustment screw (801) is threadedly connected to an adjustment nut seat (802), and the adjustment nut seat (802) is fixedly connected to the motor slide (10).
5. The power generation component quality detection device according to claim 1, characterized in that: The top of the lifting frame (12) is fixedly connected to a lifting motor (13), the driving end of the lifting motor (13) is fixedly connected to a lifting screw (1301), the outer side of the lifting screw (1301) is threadedly connected to a lifting nut seat (1302), and the lifting nut seat (1302) is fixedly connected to the clamping frame (15).
6. The power generation component quality detection device according to claim 1, characterized in that: The driving end of the clamping motor (16) is fixedly connected to a forward screw rod (1601), one end of the forward screw rod (1601) is fixedly connected to a reverse screw rod (1602), the outer sides of the forward screw rod (1601) and the reverse screw rod (1602) are threadedly connected to a clamping nut seat (1603), and the clamping nut seat (1603) is fixedly connected to the clamping arm (18).
Citation Information
Patent Citations
A quality testing device for new energy power generation components
CN110261396B