Small adhesive tape pasting mechanism
By designing an automated small tape applying mechanism, the problems of low efficiency and unstable quality of manual tape applying in transformer production were solved, and an efficient and low-cost tape applying process was achieved.
Patent Information
- Application Number
- CN202422552527.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, the insulation treatment of wire ends during transformer production relies on manual application of tape, resulting in low production efficiency, unstable quality and high cost.
A small tape applying mechanism is designed, including a guide roller assembly, a stretching cylinder, a clamping cylinder, a fixing cylinder, a rotary drive mechanism, etc., to realize automatic small tape applying. Through the guide roller introduction, clamping, cutting and rotary bonding process, efficient and stable tape bonding is ensured.
The system realizes the automatic application of small adhesive tapes, improves production efficiency, ensures the stability of product quality, and reduces production costs.
Smart Images

Figure CN223378025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer production equipment, in particular to a small adhesive tape sticking mechanism. Background Art
[0002] In the field of power equipment manufacturing, transformer production often involves applying insulating tape to the wire ends to prevent potential safety hazards such as sparks and short circuits caused by exposed wire ends during use. However, many manufacturers still rely on manual labor to complete this process.
[0003] Manual tape application has the following shortcomings: first, production efficiency is low. Manual operation is not only time-consuming, but also difficult to meet the needs of fast delivery when faced with large-scale production tasks; second, the location and length of manual tape application may vary depending on the operator, resulting in some parts not being fully covered or being over-covered, which in turn affects product quality; third, with the continuous rise in labor costs, relying on manpower to insulate thread ends increases overall production costs. Utility Model Content
[0004] The utility model aims to at least solve the technical problems existing in the prior art. To this end, the utility model provides a small adhesive tape applying mechanism, which can realize automatic small adhesive tape applying, has high production efficiency, stable quality and low cost.
[0005] According to some embodiments of the present invention, a small adhesive tape applying mechanism includes a frame, one end of the frame is provided with a guide roller assembly, the other end of the frame is provided with a stretching cylinder, the output end of the stretching cylinder is provided with a first carrier plate, the first carrier plate is provided with a clamping cylinder, the output end of the clamping cylinder is provided with a clamp, the frame is provided with a fixing cylinder and a positioning plate, the output end of the fixing cylinder is provided with a top plate, the top plate is located at the bottom of the positioning plate, the fixing cylinder is used to drive the top plate to move up and down, the positioning plate is located between the guide roller assembly and the clamp, the frame is provided with a telescopic knife assembly, the telescopic knife assembly is arranged between the positioning plate and the clamp, the top of the frame is provided with a rotation driving mechanism, the output end of the rotation driving mechanism is provided with a chuck, the chuck is located at the top of the clamp, and a transfer mechanism is provided on the outside of the chuck.
[0006] According to some embodiments of the present invention, a small adhesive tape applying mechanism has at least the following beneficial effects:
[0007] The utility model discloses a device for automatically pasting small adhesive tape by pressing a cylinder pressure bar and the cylinder pressure bar to press the cylinder pressure bar to move upward and downward, and the cylinder pressure bar is used for pressing the cylinder pressure bar to move upward and downward, and the cylinder pressure bar is used for pressing the cylinder pressure bar to move upward and downward, and the cylinder pressure bar is used for pressing the cylinder pressure bar to move upward and downward, and the cylinder pressure bar is used for pressing the cylinder pressure bar to move upward and downward, and the cylinder pressure bar is used for pressing
[0008] According to a small adhesive tape applying mechanism in some embodiments of the present invention, the guide roller assembly includes a plurality of guide rollers, and the guide rollers are rotatably arranged on the frame.
[0009] According to a small tape applying mechanism in some embodiments of the present invention, the guide roller assembly also includes an elastic roller, a tape elastic cylinder is provided on the frame, a connecting block is provided at the output end of the tape elastic cylinder, and the elastic roller is rotatably provided on the connecting block.
[0010] According to a small tape applying mechanism in some embodiments of the present invention, a first guide rail is provided on the frame along the vertical direction, a first slider is slidably connected to the first guide rail, the output end of the fixed cylinder is connected to the bottom of the first slider, and the top of the first slider is connected to the top plate.
[0011] According to some embodiments of the present invention, a mechanism for applying small adhesive tapes, the telescopic knife assembly includes a driving cylinder and a cutting tool, a second guide rail is provided on the frame along the vertical direction, a second slider is slidably connected to the second guide rail, the output end of the driving cylinder is connected to the second slider, the top of the second slider is connected to a fixed plate, and the cutting tool is fixed on the fixed plate.
[0012] According to a small adhesive tape applying mechanism in some embodiments of the present invention, a third guide rail is arranged laterally on the frame, a third slider is slidably connected to the third guide rail, and the third slider is connected to the first carrier plate.
[0013] According to a small tape applying mechanism in some embodiments of the present invention, a lifting cylinder is provided on the first carrier plate, an output end of the lifting cylinder is connected to the second carrier plate, and the clamping cylinder is connected to the second carrier plate.
[0014] According to a small tape applying mechanism in some embodiments of the present invention, a fourth slider is provided on the first carrier plate, a fourth guide rail is provided along the vertical direction of the second carrier plate, and the output end of the lifting cylinder is connected to the bottom of the second carrier plate.
[0015] According to a small tape applying mechanism in some embodiments of the present invention, a connecting plate is provided on the top of the frame, the rotary drive mechanism is provided on the connecting plate, a positioning block is provided at the front end of the connecting plate, and the output end of the rotary drive mechanism is passed through the positioning block.
[0016] According to some embodiments of the present invention, a small tape applying mechanism is provided, the front end of the positioning block is provided with a connecting frame, a rotating shaft is rotatably provided on the connecting frame, one end of the rotating shaft is connected to a rocker arm, the transfer mechanism includes a transfer drive cylinder and a rocker block, the output end of the transfer drive cylinder is rotatably connected to the rocker arm, and the rocker block is sleeved on the rotating shaft.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 The structure of the embodiment of the utility model is shown in FIG. Figure 1 .
[0020] Figure 2 The structure of the embodiment of the utility model is shown in FIG. Figure 2 .
[0021] Figure 3 The structure of the embodiment of the utility model is shown in FIG. Figure 3 .
[0022] Figure numerals: 1, frame, 2, guide roller assembly, 3, stretching cylinder, 4, first carrier plate, 5, clamping cylinder, 6, clamp, 7, fixing cylinder, 8, positioning plate, 9, top plate, 10, telescopic knife assembly, 11, rotation drive mechanism, 12, chuck, 13, transfer mechanism, 14, guide roller, 15, material rack, 16, elastic roller, 17, tape elastic cylinder, 18, connecting block, 19, first guide rail, 2 0. First slider, 21. Driving cylinder, 22. Tool, 23. Second guide rail, 24. Second slider, 25. Fixed plate, 26. Third guide rail, 27. Third slider, 28. Lifting cylinder, 29. Second carrier plate, 30. Fourth slider, 31. Fourth guide rail, 32. Connecting plate, 33. Connecting frame, 34. Rotating shaft, 35. Rocker arm, 36. Transfer driving cylinder, 37. Swing block, 38. Positioning block. DETAILED DESCRIPTION
[0023] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, left, right, front, and back, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the modules or components referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0025] In the description of this utility model, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0027] like Figure 1-Figure 3 As shown, an embodiment of the present utility model provides a small adhesive tape applying mechanism.
[0028] The cam 7 is provided with a plurality of guide rails 2 and a plurality of guide rails 3, and the guide rails 3 are provided with a plurality of guide rails 4. The guide rails 3 are provided with a plurality of guide rails 5 and a plurality of guide rails 6.
[0029] The utility model is provided with a guide roller assembly 2 at one end of the frame 1, a stretching cylinder 3 is provided at the other end of the frame 1, a first carrier plate 4 is provided at the output end of the stretching cylinder 3, a clamping cylinder 5 is provided on the first carrier plate 4, a clamp 6 is provided at the output end of the clamping cylinder 5, a fixed cylinder 7 and a positioning plate 8 are provided on the frame 1, a top plate 9 is provided at the output end of the fixed cylinder 7, the top plate 9 is located at the bottom of the positioning plate 8, the fixed cylinder 7 is used to drive the top plate 9 to move up and down, the positioning plate 8 is located between the guide roller assembly 2 and the clamp 6, the small tape is first introduced into the top plate 9 and the positioning plate through the guide roller assembly 2 8, the clamp 6 moves to the outside of the positioning plate 8 to clamp one end of the small tape, and then the stretching cylinder 3 drives the clamp 6 to move, pulling out a section of small tape, and then the top plate 9 rises to fix one end of the small tape, the telescopic knife extends out, and cuts the section of small tape, and then the transfer mechanism 13 drives one end of the small tape to the clamp 12 to fit it with the product to be pasted with the small tape, and the rotary drive mechanism 11 works, driving the product to be pasted with the small tape on the clamp 12 to rotate and completely fit the small tape. The utility model can realize automatic pasting of small tapes with high production efficiency, stable quality and low cost.
[0030] In the small tape applying mechanism described in this embodiment, the guide roller assembly 2 includes a plurality of guide rollers 14, which are rotatably arranged on the frame 1. Specifically, a material rack 15 is provided at the bottom of the guide roller assembly 2 to place the small tape roll.
[0031] In the small tape applying mechanism described in this embodiment, the guide roller assembly 2 further includes an elastic roller 16, and a tape elastic cylinder 17 is provided on the frame 1. The output end of the tape elastic cylinder 17 is provided with a connecting block 18, and the elastic roller 16 is rotatably mounted on the connecting block 18. Specifically, the above arrangement can adjust the elasticity of the small tape.
[0032] In the small adhesive tape applying mechanism described in this embodiment, a first guide rail 19 is vertically provided on the frame 1. A first slider 20 is slidably connected to the first guide rail 19. The output end of the fixed cylinder 7 is connected to the bottom of the first slider 20, and the top of the first slider 20 is connected to the top plate 9. Specifically, this arrangement can drive the top plate 9 to rise and fall, and the structure has strong stability.
[0033] In this embodiment of the present invention, the retractable knife assembly 10 includes a drive cylinder 21 and a cutter 22. A second guide rail 23 is vertically disposed on the frame 1. A second slider 24 is slidably connected to the second guide rail 23. The output end of the drive cylinder 21 is connected to the second slider 24. The top of the second slider 24 is connected to a fixed plate 25. The cutter 22 is fixed to the fixed plate 25. Specifically, the operation of the drive cylinder 21 drives the second slider 24 to slide along the second guide rail 23, thereby driving the cutter 22 on the fixed plate 25 to rise, cutting the small tape from the bottom.
[0034] In the small adhesive tape applying mechanism described in this embodiment, a third guide rail 26 is provided transversely on the frame 1, a third slider 27 is slidably connected to the third guide rail 26, and the third slider 27 is connected to the first carrier plate 4. Specifically, the above arrangement further improves the stability of the stretching cylinder 3 during operation.
[0035] In the mechanism for applying small adhesive tapes described in this embodiment, a lifting cylinder 28 is provided on the first carrier plate 4. The output end of the lifting cylinder 28 is connected to a second carrier plate 29, and the clamping cylinder 5 is connected to the second carrier plate 29. Specifically, the operation of the lifting cylinder 28 can drive the second carrier plate 29 to move upward. After the small adhesive tape is cut, the clamp 6 clamps one end of the small adhesive tape and moves it upward to the clamp 12. The transfer mechanism 13 then applies the other end of the small adhesive tape to the product. Because the clamp 12 is located at the top of the carrier body 1, this configuration effectively lifts the cut small adhesive tape, making it easier to apply it to the product.
[0036] In the small tape applying mechanism described in this embodiment, a fourth slider 30 is provided on the first carrier plate 4, a fourth guide rail 31 is provided along the vertical direction of the second carrier plate 29, and the output end of the lifting cylinder 28 is connected to the bottom of the second carrier plate 29. Specifically, this arrangement improves the stability of the movement of the second carrier plate 29.
[0037] In the small adhesive tape applying mechanism described in this embodiment, a connecting plate 32 is provided at the top of the frame 1, the rotary drive mechanism 11 is disposed on the connecting plate 32, a positioning block 38 is provided at the front end of the connecting plate 32, and the output end of the rotary drive mechanism 11 is passed through the positioning block 38. Specifically, the above-mentioned structure is reasonable, and when the rotary drive mechanism 11 is in operation, the output shaft and the chuck 12 rotate more stably.
[0038] In the mechanism for applying small adhesive tapes described in this embodiment, a connecting frame 33 is provided at the front end of the positioning block 38. A rotating shaft 34 is rotatably provided on the connecting frame 33. One end of the rotating shaft 34 is connected to a rocker 35. The transfer mechanism 13 includes a transfer drive cylinder 36 and a swing block 37. The output end of the transfer drive cylinder 36 is rotatably connected to the rocker 35, and the rocker 37 is sleeved on the rotating shaft 34. Specifically, the two ends of the rocker 35 are respectively connected to the rotating shaft 34 and the output end of the transfer drive cylinder 36. The operation of the transfer drive cylinder 36 can drive the rocker 35 to swing, thereby driving the rocker 37 on the rotating shaft 34 to swing. The rocker 37 moves one end of the small adhesive tape to the product.
[0039] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A small adhesive tape applying mechanism, characterized in that: The cam is provided with a first support plate and a second support plate, and the cam is provided with a second support plate, and the cam is provided with a first support plate and a second support plate.
2. The small adhesive tape applying mechanism according to claim 1, characterized in that: The guide roller assembly includes a plurality of guide rollers, and the guide rollers are rotatably arranged on the frame.
3. The small adhesive tape applying mechanism according to claim 2, characterized in that: The guide roller assembly also includes a tension roller. A tape tension cylinder is provided on the frame. A connecting block is provided at the output end of the tape tension cylinder. The tension roller is rotatably provided on the connecting block.
4. The small adhesive tape applying mechanism according to claim 1, characterized in that: A first guide rail is provided on the frame along the vertical direction, a first slider is slidably connected to the first guide rail, the output end of the fixed cylinder is connected to the bottom of the first slider, and the top of the first slider is connected to the top plate.
5. The small adhesive tape applying mechanism according to claim 1, characterized in that: The retractable knife assembly includes a driving cylinder and a cutting tool. A second guide rail is provided on the frame in the vertical direction. A second slider is slidably connected to the second guide rail. The output end of the driving cylinder is connected to the second slider. The top of the second slider is connected to a fixed plate. The cutting tool is fixed on the fixed plate.
6. The small adhesive tape applying mechanism according to claim 1, characterized in that: A third guide rail is arranged on the frame body in the transverse direction, a third slider is slidably connected to the third guide rail, and the third slider is connected to the first carrier plate.
7. The small adhesive tape applying mechanism according to claim 1, characterized in that: A lifting cylinder is provided on the first carrier plate, an output end of the lifting cylinder is connected to the second carrier plate, and the clamping cylinder is connected to the second carrier plate.
8. The small adhesive tape applying mechanism according to claim 7, characterized in that: The first carrier plate is provided with a fourth sliding block, the second carrier plate is provided with a fourth guide rail along the vertical direction, and the output end of the lifting cylinder is connected to the bottom of the second carrier plate.
9. The small adhesive tape applying mechanism according to claim 1, characterized in that: A connecting plate is provided on the top of the frame, the rotary drive mechanism is provided on the connecting plate, a positioning block is provided at the front end of the connecting plate, and the output end of the rotary drive mechanism is passed through the positioning block.
10. The small adhesive tape applying mechanism according to claim 9, characterized in that: A connecting frame is provided at the front end of the positioning block, a rotating shaft is rotatably provided on the connecting frame, one end of the rotating shaft is connected to a rocker arm, the transfer mechanism includes a transfer drive cylinder and a rocker block, the output end of the transfer drive cylinder is rotatably connected to the rocker arm, and the rocker block is sleeved on the rotating shaft.