Photovoltaic cell panel surface light detection equipment
By tilting the positions of the light source and camera, the problem of light source and camera obstruction is solved, and the accuracy and clarity of photovoltaic panel detection are improved.
Patent Information
- Application Number
- CN202422760163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In existing photovoltaic panel inspection equipment, light sources and cameras are easily blocked by light, affecting inspection accuracy.
The light source is tilted and set obliquely above the shooting hole, and the camera is located directly above the shooting hole. The light is tilted and irradiated on the photovoltaic panel to prevent the light source and the camera from blocking each other.
It improves the accuracy and clarity of photovoltaic panel detection, ensures the clarity of camera shooting, and enhances the detection effect.
Smart Images

Figure CN223379144U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of battery panel detection equipment, in particular to a photovoltaic battery panel surface light detection device. Background Art
[0002] During the production process of photovoltaic panels, surface defect inspection is required to ensure that there are no cracks on the surface of the panels before they leave the factory. During the inspection process, if the surface of the photovoltaic panels needs to be inspected, it is necessary to illuminate the surface of the panels and then use a camera to take pictures of the surface for inspection.
[0003] Existing inspection equipment uses a vertical light source directed toward the product being inspected. For example, Chinese invention patent application CN111487253A discloses a CCD camera system for detecting surface defects. The system uses a fill light positioned directly above the product being inspected, shining downward, while the camera also faces downward. With this inspection method, the fill light can easily block light during camera capture, or the fill light and camera cannot be positioned directly above the center of the target location at the same time, thus affecting inspection accuracy. Utility Model Content
[0004] The purpose of the utility model is to provide a photovoltaic panel surface light detection device, aiming to solve the technical problem of low detection accuracy in the prior art.
[0005] To achieve the above-mentioned purpose, the photovoltaic panel surface light detection equipment provided by the embodiment of the present invention includes: a conveyor line body, used to horizontally support and convey the photovoltaic panel forward, and the conveyor line body passes through the detection station; a frame, arranged at the detection station, and having a shooting hole on the frame, and the shooting hole is located above the conveyor line body; a light source, arranged on the frame, and the light source is located obliquely above the shooting hole and obliquely illuminates in the direction of the shooting hole, and the light emitted by the light source can pass through the shooting hole and illuminate the photovoltaic panel moved to the bottom of the shooting hole; a camera, arranged on the frame and located directly above the shooting hole.
[0006] Optionally, the shooting hole is a rectangular hole that passes through the frame longitudinally, the long side of the shooting hole extends in the left-right direction, and the light source is a long strip light source extending in the left-right direction.
[0007] Optionally, the frame includes a vertical plate, a bottom plate and a top plate, the bottom plate is horizontally arranged, the shooting hole is opened on the bottom plate, the top plate is horizontally arranged above the bottom plate, the vertical plate is vertically arranged and the upper and lower ends are respectively connected to the top plate and the bottom plate, and the camera is installed on the top plate.
[0008] Optionally, the frame further includes four columns, which are respectively arranged on the bottom plate, and the frame is erected above the conveyor line body through the four columns.
[0009] Optionally, a connecting piece is provided on each of the columns, and a strip-shaped hole is opened on the connecting piece. The base plate is connected with four bolts, and the four bolts are threadedly connected to the base plate after passing through the corresponding strip-shaped holes respectively.
[0010] Optionally, the setting angle of the light source relative to the rack is adjustable.
[0011] Optionally, the acute angle between the illumination angle of the light source and the horizontal plane is between greater than 45 degrees and less than or equal to 80 degrees.
[0012] Optionally, the camera is configured to be rotatable around its own axis.
[0013] Compared with the prior art, the one or more technical solutions in the photovoltaic panel surface light detection device provided by the embodiment of the present invention have at least one of the following technical effects:
[0014] When the conveyor line transports the photovoltaic panel to the inspection station, the light emitted by the light source can pass through the shooting hole and illuminate the photovoltaic panel directly below the shooting hole at an angle. At the same time, the camera located directly above the shooting hole can photograph the photovoltaic panel. In the inspection device of the present utility model, because the light source is oriented at an angle to illuminate the photovoltaic panel, it can prevent the camera and light source from blocking each other, thereby ensuring the clarity of the camera image and improving the accuracy of photovoltaic panel inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0017] Figure 2 A side view of an embodiment of the present utility model;
[0018] Figure 3 A top view of an embodiment of the present utility model;
[0019] Figure 4 It is a structural schematic diagram of the bottom plate in an embodiment of the present utility model.
[0020] Among them, the reference numerals in the figures are:
[0021] Conveyor line body 100;
[0022] Photovoltaic panels 200;
[0023] Frame 300, vertical plate 310, bottom plate 320, shooting hole 321, support plate 322, top plate 330, connecting piece 340, strip hole 341;
[0024] Light source 400;
[0025] Camera 500. DETAILED DESCRIPTION
[0026] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0027] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0029] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.
[0030] In an embodiment of the present invention, a surface optical detection device for a photovoltaic panel 200 is provided, comprising a conveyor line 100 , a rack 300 , a light source 400 and a camera 500 .
[0031] Among them, the conveyor line 100 is used to horizontally support and convey the photovoltaic panel 200 forward. The conveyor line 100 passes through the inspection station. The rack 300 is set at the inspection station. The rack 300 has a shooting hole 321. The shooting hole 321 is located above the conveyor line 100. The light source 400 is set on the rack 300. The light source 400 is located obliquely above the shooting hole 321 and is inclined to illuminate in the direction of the shooting hole 321. The light emitted by the light source 400 can pass through the shooting hole 321 and illuminate the photovoltaic panel 200 moved to the bottom of the shooting hole 321. The camera 500 is set on the rack 300 and is located directly above the shooting hole 321.
[0032] It is understandable that when the conveyor line 100 conveys the photovoltaic panel 200 to the inspection station, the illumination light emitted by the light source 400 can pass through the shooting hole 321 and illuminate the photovoltaic panel 200 located directly below the shooting hole 321 at an angle. At the same time, the camera 500 located directly above the shooting hole 321 can photograph the photovoltaic panel 200. In the inspection device of the embodiment of the present utility model, since the light source 400 illuminates the photovoltaic panel 200 at an angle, the camera 500 and the light source 400 are prevented from blocking each other, thereby ensuring the clarity of the camera 500's photography and improving the inspection accuracy of the photovoltaic panel 200.
[0033] It should be noted that the conveyor line 100 in the present invention can be set to intermittent movement, that is, when the photovoltaic panel 200 to be inspected moves to directly below the shooting hole 321, the conveyor line 100 stops moving, and when the camera 500 completes shooting of the photovoltaic panel 200, the conveyor line 100 continues to transport forward.
[0034] In addition, if Figure 2 As shown, since a shooting hole 321 is provided in the present invention, after the light of the obliquely irradiated light source 400 is reflected on the surface of the photovoltaic panel 200, most of the light will be reflected on the bottom surface of the rack 300 and the surface of the photovoltaic panel 200, thereby increasing the surface brightness of the photovoltaic panel 200 and further improving the detection accuracy.
[0035] like Figure 3 and Figure 4As shown, in some embodiments of the present invention, the photographing hole 321 is a rectangular hole extending longitudinally through the frame 300, with the long side of the photographing hole 321 extending in the left-right direction. The light source 400 is a long strip light source 400 extending in the left-right direction. The rectangular photographing hole 321 may correspond to the area to be inspected on the photovoltaic panel 200. The long strip light source 400 ensures uniform light intensity on the photovoltaic panel 200.
[0036] Reference Figure 1 and Figure 2 In some embodiments of the present invention, the frame 300 includes a vertical plate 310, a bottom plate 320, and a top plate 330. The bottom plate 320 is horizontally disposed, with a photographing hole 321 defined therein. The top plate 330 is horizontally disposed above the bottom plate 320. The vertical plate 310 is vertically disposed, with its upper and lower ends connected to the top plate 330 and the bottom plate 320, respectively. The camera 500 is mounted on the top plate 330. The top plate 330 can be vertically adjustable relative to the vertical plate 310 to adjust the photographing distance of the camera 500 relative to the photovoltaic panel 200.
[0037] like Figure 1 、 Figure 3 and Figure 4 As shown, in some embodiments of the present invention, the rack 300 further includes four columns, which are respectively arranged on the base plate 320. The rack 300 is erected above the conveyor line 100 through the four columns, so that the rack 300 can be stably supported.
[0038] Further, refer to Figure 4 In some embodiments of the present invention, a connecting piece 340 is provided on each column, and a strip hole 341 is opened on the connecting piece 340. The bottom plate 320 is connected with four bolts. The four bolts are threadedly connected to the bottom plate 320 after passing through the corresponding strip holes 341 respectively. Through the cooperation of the bolts and the connecting piece 340, the overall horizontal position of the rack 300 can be adjusted.
[0039] In some embodiments of the present invention, the angle of the light source 400 relative to the frame 300 is adjustable. Two support plates 322 may also be provided on the base plate 320, each hinged to the ends of the light source 400. By providing an arcuate groove on the base plate 320, the angle adjustment range of the light source 400 can be limited. The present invention is simple to operate, as it allows the light to coincide with the center of the camera 500 simply by adjusting the illumination angle of the light source 400. Furthermore, in some embodiments of the present invention, the acute angle between the illumination angle of the light source 400 and the horizontal plane is between greater than 45 degrees and less than or equal to 80 degrees.
[0040] In some embodiments of the present invention, the camera 500 is configured to rotate around its own axis so that the camera imaging line coincides with the light line of the light source 400 without generating an angle intersection.
[0041] The above description further details the present invention in conjunction with specific preferred embodiments, and should not be construed as limiting the specific implementation of the present invention to these descriptions. A person skilled in the art of the present invention will appreciate that its architecture is flexible and adaptable, allowing for the development of a series of products without departing from the present invention's concept. Simple deductions or substitutions should be considered within the scope of patent protection for the present invention as defined by the submitted claims.
Claims
1. Photovoltaic panel surface light detection equipment, characterized in that, include: A conveyor line body, used for horizontally supporting and forwardly conveying the photovoltaic panels, the conveyor line body passing through an inspection station; A frame is provided at the inspection station, and has a shooting hole on the frame, and the shooting hole is located above the conveyor line body; a light source, disposed on the frame, the light source being located obliquely above the shooting hole and irradiating obliquely toward the shooting hole, the light emitted by the light source being able to pass through the shooting hole and irradiate the photovoltaic panel moved below the shooting hole; The camera is arranged on the frame and is located just above the shooting hole.
2. The photovoltaic panel surface light detection device according to claim 1, characterized in that: The shooting hole is a rectangular hole that passes through the frame longitudinally, the long side of the shooting hole extends in the left-right direction, and the light source is a long strip light source that extends in the left-right direction.
3. The photovoltaic panel surface light detection device according to claim 1, characterized in that: The frame includes a vertical plate, a bottom plate and a top plate. The bottom plate is horizontally arranged, the shooting hole is opened on the bottom plate, the top plate is horizontally arranged above the bottom plate, the vertical plate is vertically arranged and the upper and lower ends are respectively connected to the top plate and the bottom plate, and the camera is installed on the top plate.
4. The photovoltaic panel surface light detection device according to claim 3, characterized in that: The frame further includes four columns, which are respectively arranged on the bottom plate, and the frame is erected above the conveyor line body through the four columns.
5. The photovoltaic panel surface light detection device according to claim 4, characterized in that: A connecting piece is provided on each of the upright posts. The connecting piece is provided with a strip-shaped hole. The base plate is connected with four bolts. The four bolts are threadedly connected to the base plate after respectively passing through the corresponding strip-shaped holes.
6. The photovoltaic panel surface light detection device according to any one of claims 1 to 5, characterized in that: The setting angle of the light source relative to the frame is adjustable.
7. The photovoltaic panel surface light detection device according to claim 6, characterized in that: The acute angle between the irradiation angle of the light source and the horizontal plane is between greater than 45 degrees and less than or equal to 80 degrees.
8. The photovoltaic panel surface light detection device according to any one of claims 1 to 5, characterized in that: The camera is configured to be rotatable around its own axis.
Citation Information
Patent Citations
CCD camera system for detecting surface defects of product
CN111487253A
Cited By
Large-breadth perovskite panel detection equipment
CN121499381A