Aerosol generator

By setting up an air outlet and a capillary oil supply scheme in the aerosol generator, the problems of atomizer leakage and uneven heating are solved, good sealing and continuous atomization effect are achieved, overheating of the heating element is avoided, and the reliability and efficiency of the atomizer are improved.

CN223380035UActive Publication Date: 2025-09-26SHENZHEN LYNCA PHOTOGRAPHIC EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422541672.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing aerosol generators have problems with atomizer leakage and uneven heat dissipation of the heating wire, resulting in poor atomization effect and overheating and burning of the heating wire.

Method used

An aerosol generator was designed. By setting air outlets on the positive and negative connecting plates, cooling air was blown toward the heating element to prevent leakage of the atomizer. The oil was continuously supplied through the capillary principle to ensure uniform heat dissipation and continuous atomization of the heating element.

Benefits of technology

A good seal is achieved to avoid leakage of atomizer, ensure uniform heat dissipation of the heating element, provide continuous atomization effect, prevent overheating, and improve the reliability and efficiency of the atomizer.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223380035U_ABST
    Figure CN223380035U_ABST
Patent Text Reader

Abstract

The utility model provides an aerosol generator which comprises a shell and an atomization assembly, the shell comprises a base and an outer shell, the bottom of the outer shell and the base are connected together in an abutting mode and jointly define a liquid storage bin, the liquid storage bin is used for storing atomization agents, and the atomization assembly is arranged in the liquid storage bin. The atomization assembly comprises an atomization part, a base plate located at the bottom of the atomization part and a heating device located in the atomization part, an air guide column is downwards arranged at the bottom of the base plate, an air inlet is formed in the air guide column, the heating device is fixed to the base plate, and the heating device is fixed to the base plate. Comprising a positive electrode connecting plate, a negative electrode connecting plate and a heating piece used for heating the atomizing agent, air outlets are formed in the positive electrode connecting plate and the negative electrode connecting plate, penetrate through the base plate and are communicated with the air inlet, the air outlets face the heating piece, and the heating piece is used for heating the atomizing agent. And external cooling air can enter the atomizing part through the air inlet and is blown to the heating piece from the air outlet.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of atomization equipment, in particular to an aerosol generator. Background Art

[0002] Most existing aerosol generators utilize a heating wire or tube for atomization. Atomizer flows into the heating wire or tube, where it is heated, forming a high-temperature gaseous atomizer. Under pressure, external cooling air enters the aerosol generator and mixes with the high-temperature gaseous atomizer. The high-temperature gaseous atomizer then rapidly condenses upon contact with the external cooling air, forming mist. However, since external cooling air typically enters the aerosol generator through an air inlet and blows toward the heating wire at its base, this can easily lead to atomizer leakage from the air inlet. Furthermore, the lack of cooling air at the top of the heating wire causes uneven heat dissipation, making it prone to overheating and burning, thus affecting the heating of the atomizer. Utility Model Content

[0003] In view of the above, the present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an aerosol generator having good atomization effect and good sealing performance to effectively prevent leakage of the aerosol.

[0004] An embodiment of the present utility model provides an aerosol generator, comprising a shell and an atomizing assembly, wherein the shell comprises a base and an outer shell, the bottom of the outer shell abuts against the base and together form a liquid storage tank, the liquid storage tank is used to store atomizer, the atomizing assembly comprises an atomizing portion, a substrate located at the bottom of the atomizing portion and a heating device located in the atomizing portion, an air guide column is provided downward at the bottom of the substrate, an air inlet is provided in the air guide column, the heating device is fixed on the substrate, comprises a positive connecting plate, a negative connecting plate and a heating element for heating the atomizer, an air outlet is provided on both the positive connecting plate and the negative connecting plate, the air outlet passes through the substrate and is connected to the air inlet, the air outlet faces the heating element, and external cooling air can enter the atomizing portion through the air inlet and blow toward the heating element from the air outlet.

[0005] In some embodiments, the atomization part is provided with an atomization bin and a mist outlet channel located at the top of the atomization bin. The atomizer is heated and atomized by the heating device in the atomization bin and can be discharged from the mist outlet channel.

[0006] In some embodiments, the inner diameter of the mist outlet channel is smaller than the top diameter of the atomization bin, and a baffle is provided at the bottom of the mist outlet channel protruding into the atomization bin to prevent the atomizer in the atomization bin from spraying out due to insufficient heating.

[0007] In some embodiments, the positive connecting plate is connected to the positive pole of the power supply, the negative connecting plate is connected to the negative pole of the power supply, and the positive connecting plate and the negative connecting plate are respectively connected to both ends of the heating element to provide power to the heating element.

[0008] In some embodiments, a liquid inlet is provided at the bottom of the atomization tank near both ends of the heating element, and the liquid inlet connects the liquid storage tank and the atomization tank. The atomizer can penetrate from the liquid storage tank into the atomization tank through the liquid inlet, and the heating element is used to heat and atomize the atomizer.

[0009] In some embodiments, the heating device further includes an oil inlet member, which is filled in the gap between the liquid inlet and the heating member. The oil inlet member is used to draw the atomizer in the liquid storage tank into the atomization tank, thereby facilitating heating by the heating member.

[0010] In some embodiments, the atomization assembly also includes a top cover located at the top of the atomization part, and a through hole connected to the mist outlet channel is provided at the connection between the top of the atomization part and the top cover. The top cover is provided with an air outlet channel connected to the through hole. After the atomizer is heated by the heating device to form mist, it can be discharged from the through hole and the air outlet channel.

[0011] In some embodiments, the top cover is further provided with a liquid infusion port and a cover plate, and the aerosol generator can replenish the aerosol agent into the liquid storage tank through the liquid infusion port, and the cover plate can open or cover the liquid infusion port.

[0012] In some embodiments, the base is provided with a receiving portion facing the atomization portion, the substrate is fixed in the receiving portion, the receiving portion abuts against the inner wall of the shell, and is connected to the shell by gluing or threaded connection, and a seal is provided at the connection position between the base and the shell, and the seal is used to prevent leakage of the atomizer in the liquid storage tank.

[0013] In some embodiments, an air inlet channel is provided at the bottom of the base, the air guide column is accommodated in the air inlet channel, and external cooling air enters the air inlet of the air guide column through the air inlet channel.

[0014] The aerosol generator provided by the present invention provides air outlets on both the positive electrode connecting plate and the negative electrode connecting plate, so that cooling air is blown toward the heating element through the air outlets. On the one hand, this can prevent the atomizer from leaking out of the bottom air inlet; on the other hand, it can make the heat dissipation of the heating element more uniform, prevent the heating element from overheating and burning, and can also better heat the atomizer. In addition, the oil supply scheme of the aerosol generator of the present invention adopts the capillary principle. The atomizer in the liquid storage tank continuously infiltrates into the heating device of the atomization tank under the attraction of the oil guide member, and continuously repeats the "liquid-gas-liquid" atomization process, so that the aerosol generator provided by the present invention can ensure the continuous supply of atomizer during the atomization process. At the same time, as the atomizer in the liquid storage tank is consumed, the liquid storage tank is in a negative pressure state, which can prevent excessive atomizer from causing poor atomization effect. Therefore, the aerosol generator provided by the present invention can provide sustainable aerosols with good atomization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional exploded view of an aerosol generator according to an embodiment of the present utility model;

[0016] Figure 2 This is a three-dimensional assembly diagram of the atomizing portion and the base of the aerosol generator according to an embodiment of the present utility model;

[0017] Figure 3 This is a three-dimensional assembly diagram of the atomizing portion of the aerosol generator according to an embodiment of the present utility model;

[0018] Figure 4 This is a three-dimensional assembly diagram of the base and heating device of the aerosol generator according to an embodiment of the present utility model;

[0019] Figure 5 is a cross-sectional view of an aerosol generator according to an embodiment of the present utility model;

[0020] Figure 6 is a cross-sectional view of the aerosol generator according to an embodiment of the present utility model from another perspective;

[0021] Figure 7 It is a three-dimensional diagram of an aerosol generator according to an embodiment of the present utility model.

[0022] Reference numerals:

[0023] an aerosol generator 100;

[0024] Atomizing assembly 10; atomizing portion 11;

[0025] Atomizing chamber 111; mist outlet channel 112; baffle 113; through hole 114; liquid inlet 115;

[0026] Base plate 12; air guide column 121; air inlet 125;

[0027] Top cover 13; air outlet channel 131; liquid infusion port 132; cover plate 133;

[0028] Heating device 14; positive electrode connecting plate 141; negative electrode connecting plate 142;

[0029] Heating element 143; oil guide element 144; air outlet 145;

[0030] Base 20; accommodating portion 21; sealing member 22; air inlet passage 25; housing 30; and liquid storage tank 50. DETAILED DESCRIPTION

[0031] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0032] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but a person of ordinary skill in the art may appreciate the reusability of other processes and / or the use of other materials.

[0033] The embodiment of the present invention provides an aerosol generator 100. The aerosol generator 100 according to the embodiment of the present invention will be described below with reference to the accompanying drawings.

[0034] See also Figures 1 to 7 The aerosol generator 100 includes a shell and an atomizing assembly 10. The shell includes a base 20 and an outer shell 30. The bottom of the outer shell 30 is in contact with the base 20 and together they form a liquid storage tank 50. The liquid storage tank 50 is used to store the atomizer.

[0035] The atomizing assembly 10 is accommodated in the housing 30 , and includes an atomizing portion 11 , a substrate 12 located at the bottom of the atomizing portion 11 , a top cover 13 located at the top of the atomizing portion 11 , and a heating device 14 located in the atomizing portion 11 .

[0036] See also Figures 3 to 6 , the atomizing portion 11 is respectively provided with an atomizing bin 111 and a mist outlet channel 112 located at the top of the atomizing bin 111. The atomizing agent is heated and atomized by the heating device 14 in the atomizing bin 111 and can be discharged from the mist outlet channel 112. In an embodiment of the present utility model, the inner wall of the atomizing bin 111 is roughly truncated cone-shaped, and the inner wall of the mist outlet channel 112 is roughly cylindrical. The inner diameter of the mist outlet channel 112 is smaller than the top diameter of the atomizing bin 111, and a baffle 113 is protruded from its bottom toward the atomizing bin 111. Such a setting can prevent the atomizing agent in the atomizing bin 111 from being sprayed out due to lack of time for heating.

[0037] The atomizing unit 11 is provided with a through hole 114 at the connection with the top cover 13, and the mist outlet channel 112 is connected to the through hole 114. When the aerosol generator 100 is in operation, the atomizing agent is heated and atomized by the heating device 14. The mist in the atomizing unit 11 and the high-temperature liquid atomizing agent form a mixed mist that can be discharged from the mist outlet channel 112 and the through hole 114.

[0038] See also Figure 1 and Figure 5 The bottom of the substrate 12 is provided with an air guide column 121 facing downward. An air inlet 125 is provided in the air guide column 121. The air inlet 125 is connected to the atomizing section 11. External cooling air can enter the atomizing section 11 through the air inlet 125 and cool the atomizing agent in the high-temperature gas state in the atomizing section 11. That is, the atomizing agent forms mist after undergoing a "liquid-gas-liquid" physical change in the atomizing section 11. The size of the mist particles and the mist concentration can be adjusted by controlling the airflow speed of the cooling gas. The cooling gas can be air, an inert gas, or carbon dioxide, and other types of gases can also be selected as needed.

[0039] An air outlet channel 131 is provided in the middle of the top cover 13, and the air outlet channel 131 is connected to the through hole 114. The vaporized atomizer can be converted into mist and discharged from the through hole 114 and the air outlet channel 131. A liquid replenishing port 132 is also provided on the top cover 13. When the atomizer in the liquid storage tank 50 is used up, the atomizer can be replenished into the liquid storage tank 50 through the liquid replenishing port 132. Furthermore, the top cover 13 is also provided with a cover plate 133 at the liquid replenishing port 132, and the cover plate 133 can open or cover the liquid replenishing port 132. The top cover 13 is abutted against the outer shell 30 on all sides. In some embodiments, the top cover 13 can be fixed together by means of threaded connection, gluing, etc.

[0040] See also Figures 1 to 4The heating device 14 is fixed on the substrate 12 and accommodated in the atomization bin 111. The heating device 14 includes a positive connecting plate 141, a negative connecting plate 142 and a heating element 143 for heating the atomizer. The positive connecting plate 141 is connected to the positive pole of the power supply, and the negative connecting plate 142 is connected to the negative pole of the power supply. The positive connecting plate 141 and the negative connecting plate 142 are respectively connected to the heating element 143 to provide power to the heating element 143. A liquid inlet 115 is provided at the bottom of the atomization bin 111 near both ends of the heating element 143. The liquid inlet 115 connects the liquid storage bin 50 and the atomization bin 111. The atomizer can penetrate from the liquid storage bin 50 into the atomization bin 111 through the liquid inlet 115, and the heating element 143 can heat and atomize the atomizer. In the embodiment of the present invention, the heating element 143 can be made of a metal with good heat resistance. Specifically, the material of the heating element 143 can be stainless steel, nickel alloy, or tungsten wire. The shape of the heating element 143 can be designed to be one or more of a spiral, tubular, mesh, and sheet shape according to actual conditions.

[0041] Preferably, the heating device 14 further includes an oil guide member 144. In the embodiment of the present utility model, the oil guide member 144 is filled in the gap between the liquid inlet 115 and the heating member 143. The oil guide member 144 can be made of a flexible fiber fabric material with good temperature resistance or a solid material with tiny gaps, so that the atomizer can penetrate from the wetter side (i.e., the liquid storage tank 50) to the drier side (i.e., the atomizing portion 11) through the capillary principle, thereby facilitating heating by the heating member 143. Specifically, the flexible fabric material can be cotton, glass fiber, asbestos and other materials, and the solid material with tiny gaps can be porous ceramics with abundant gaps, diatom mud, gypsum, cement and other materials.

[0042] Preferably, both the positive electrode connecting plate 141 and the negative electrode connecting plate 142 are provided with an air outlet 145, which passes through the substrate 12 and communicates with the air inlet 125. The air outlet 145 faces the heating element 143, and cooling air can enter the atomization chamber 111 through the air inlet 125 and be blown toward the heating element 143 from the air outlet 145. In the embodiment of the present invention, the air outlet 145 is provided on both sides of the heating element 143. On the one hand, it can prevent the atomizer from leaking from the bottom air inlet 125; on the other hand, it can make the heat dissipation of the heating element 143 more uniform, prevent the heating element 143 from overheating and burning, and better heat the atomizer.

[0043] See also Figures 2 to 7The base 20 is provided with a receiving portion 21 facing the atomizing portion 11, and the substrate 12 is fixed in the receiving portion 21. In the embodiment of the utility model, the receiving portion 21 abuts against the inner wall of the outer shell 30, and the base 20 is connected to the outer shell by gluing. Furthermore, a sealing member 22 is provided at the connection position between the base 20 and the outer shell 30, and the sealing member 22 is used to prevent the atomizer in the liquid storage tank 50 from leaking. An air inlet channel 25 is also provided at the bottom of the base 20, and the air guide column 121 is accommodated in the air inlet channel 25. External cooling air can enter the air inlet 125 of the air guide column 121 through the air inlet channel 25.

[0044] It is understood that the base 20 and the housing 30 may also be connected together via a threaded connection. Specifically, in another embodiment of the present invention, a first thread is provided on the outer wall of the receiving portion 21, and a second thread is provided at a corresponding position on the bottom of the housing 30. The first thread and the second thread engage with each other to connect the base 20 and the housing 30 together.

[0045] The aerosol generator 100 provided by the present invention provides an air outlet 145 on both the positive electrode connecting plate 141 and the negative electrode connecting plate 142, so that the cooling air is blown toward the heating element 143 through the air outlet 145. On the one hand, this can prevent the atomizer from leaking out from the bottom air inlet 125; on the other hand, it can make the heat dissipation of the heating element 143 more uniform, prevent the heating element 143 from overheating and burning, and can also better heat the atomizer. In addition, the oil supply scheme of the aerosol generator 100 of the present invention adopts the capillary principle. The atomizer in the liquid storage tank 50 is continuously infiltrated into the heating device 14 of the atomization tank 111 under the attraction of the oil guide 144, and the "liquid-gas-liquid" atomization process is continuously repeated, so that the aerosol generator 100 provided by the present invention can ensure the continuous supply of atomizer during the atomization process. At the same time, as the aerosol in the liquid storage tank 50 is consumed, the negative pressure in the liquid storage tank 50 can prevent excessive aerosol from causing poor atomization effect. Therefore, the aerosol generator 100 provided by the present invention can provide sustainable aerosol and good atomization effect.

[0046] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium; they can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0047] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0048] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An aerosol generator, comprising a housing and an atomizing assembly, wherein the housing comprises a base and an outer shell, wherein the bottom of the outer shell and the base are in contact with each other and together form a liquid storage tank, wherein the liquid storage tank is used to store an atomizer, wherein: The atomization assembly includes an atomization part, a substrate located at the bottom of the atomization part, and a heating device located in the atomization part. An air guide column is provided downward at the bottom of the substrate, and an air inlet is provided in the air guide column. The heating device is fixed on the substrate and includes a positive connecting plate, a negative connecting plate and a heating element for heating the atomizer. The positive connecting plate and the negative connecting plate are both provided with an air outlet, which passes through the substrate and is connected to the air inlet. The air outlet faces the heating element, and external cooling air can enter the atomization part through the air inlet and blow toward the heating element from the air outlet.

2. The aerosol generator according to claim 1, characterized in that An atomizing chamber and a mist outlet channel located at the top of the atomizing chamber are respectively provided in the atomizing portion. The atomizing agent is heated and atomized by the heating device in the atomizing chamber and can be discharged from the mist outlet channel.

3. The aerosol generator according to claim 2, characterized in that The inner diameter of the mist outlet channel is smaller than the top diameter of the atomizing bin, and a baffle is provided at the bottom of the mist outlet channel protruding toward the atomizing bin to prevent the atomizer in the atomizing bin from spraying out due to insufficient heating.

4. The aerosol generator according to claim 1, characterized in that The positive connecting plate is connected to the positive pole of the power supply, the negative connecting plate is connected to the negative pole of the power supply, and the positive connecting plate and the negative connecting plate are respectively connected to both ends of the heating element to provide power to the heating element.

5. The aerosol generator according to claim 2, characterized in that: A liquid inlet is provided at the bottom of the atomization bin near both ends of the heating element. The liquid inlet connects the liquid storage bin and the atomization bin. The atomizer can penetrate from the liquid storage bin into the atomization bin through the liquid inlet. The heating element is used to heat and atomize the atomizer.

6. The aerosol generator according to claim 5, characterized in that The heating device further comprises an oil introduction member, which is filled in the gap between the liquid introduction port and the heating member. The oil introduction member is used to draw the atomizer in the liquid storage tank into the atomization tank, thereby facilitating heating by the heating member.

7. The aerosol generator according to claim 2, characterized in that: The atomization assembly also includes a top cover located at the top of the atomization part. A through hole connected to the mist outlet channel is provided at the connection between the top of the atomization part and the top cover. The top cover is provided with an air outlet channel connected to the through hole. After the atomizer is heated by the heating device to form mist, it can be discharged from the through hole and the air outlet channel.

8. The aerosol generator according to claim 7, characterized in that The top cover is further provided with a liquid infusion port and a cover plate, the aerosol generator can replenish the atomizer into the liquid storage tank through the liquid infusion port, and the cover plate can open or cover the liquid infusion port.

9. The aerosol generator according to claim 1, characterized in that The base is provided with a receiving portion facing the atomizing portion, the substrate is fixed in the receiving portion, the receiving portion abuts against the inner wall of the shell, and is connected to the shell by gluing or threading. A sealing member is provided at the connection position between the base and the shell, and the sealing member is used to prevent leakage of the atomizer in the liquid storage tank.

10. The aerosol generator according to claim 8, characterized in that An air inlet channel is provided at the bottom of the base, the air guide column is accommodated in the air inlet channel, and external cooling air enters the air inlet of the air guide column through the air inlet channel.