Phthalocyanine blue production reflux device
By introducing a mixing mechanism and a flushing mechanism into the phthalocyanine blue production reflux device, the problems of poor mixing effect and inconvenient inner wall flushing were solved, efficient stirring and all-round flushing were achieved, and the production quality and stability of phthalocyanine blue were improved.
Patent Information
- Application Number
- CN202422532806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the traditional phthalocyanine blue production process, the mixing effect is poor and the inner wall of the hopper is inconvenient to flush, which affects product stability and production efficiency.
It adopts a mixing mechanism and a flushing mechanism. The mixing mechanism realizes efficient stirring through a combination of multiple stirring blades and gears, and the flushing mechanism realizes all-round inner wall flushing through a rotating nozzle.
The mixing uniformity and production quality of phthalocyanine blue are improved, the amount of manual operation is reduced, and the production efficiency and product stability are improved.
Smart Images

Figure CN223381414U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of phthalocyanine blue production, in particular to a phthalocyanine blue production reflux device. Background Art
[0002] Phthalocyanine blue is a high-grade organic pigment widely used in industries such as inks, paints, plastics, and colorants. Traditionally, the filter cake obtained through filtration is directly dried and ground to produce the finished product. This method can sometimes result in poor product stability. To address this issue, a phthalocyanine blue filter press refluxing production system has been developed. This system improves product stability by adding a refluxing step.
[0003] Chinese patent publication number CN210945450U discloses a phthalocyanine blue production reflux device, comprising a reflux tank, a filter press, a condenser and a recovery tank. The reflux tank is provided with a product outlet at the bottom, a feed port, a steam inlet, a gas outlet and a reflux port at the top, the product outlet being connected to the filter press, the gas outlet being connected to the condenser, the condensate outlet of the condenser being connected to the recovery tank, a recovery liquid outlet being provided in the middle of the recovery tank, and the recovery liquid outlet being connected to the reflux port via a recovery pipe. This production reflux device can reduce electricity consumption, the amount of calcium chloride used, reduce pollutant emissions and reduce production costs.
[0004] However, the above technical solution has the following shortcomings: when the reflux device mixes the solid material and the liquid material, it only uses a simple stirring device to mix them, resulting in poor mixing effect, which is not conducive to the production quality of phthalocyanine blue; and when the high-pressure flushing nozzle flushes the inner wall of the feeding hopper, the direction of the nozzle is fixed, making it difficult to flush the entire inner wall, and people need to constantly adjust the direction of the nozzle, which is not conducive to use. Utility Model Content
[0005] The purpose of the utility model is to solve the problems existing in the background technology and propose a phthalocyanine blue production reflux device, which can quickly and efficiently mix solid raw materials and liquid raw materials, and can automatically flush the inner wall of the feeding hopper in all directions, and is easy to operate.
[0006] The technical solution of the utility model is a phthalocyanine blue production reflux device, comprising a reflux tank and a mixing mechanism; a mixing drum is provided on the reflux tank; the mixing mechanism comprises a first motor provided on the mixing drum, a driving shaft rotatably provided on the mixing drum, a plurality of first stirring blades coaxially provided on the driving shaft, a first gear coaxially provided at the bottom end of the driving shaft, a spherical shell rotatably provided on the driving shaft, three driven shafts rotatably connected to the spherical shell, a second gear coaxially provided on the driven shaft, and a plurality of second stirring blades coaxially provided on the driven shaft, the first motor is drivingly connected to the driving shaft, the three second gears are meshed with the first gear, the driven shaft is rotatably connected to the mixing drum, the driving shaft and the driven shaft are coaxially provided with a convex ring, and the convex ring is rotatably connected to the spherical shell.
[0007] Preferably, a feeding cylinder and a liquid infusion tube are provided on the mixing cylinder, and a flushing mechanism is provided on the feeding cylinder.
[0008] Preferably, the flushing structure includes a fixed pipe arranged on the feed barrel, a water pump arranged on the fixed pipe, a rotating drum rotatably arranged on the fixed pipe and connected to the fixed pipe, and a nozzle arranged at the bottom end of the rotating drum, and a driving assembly for driving the rotating drum to rotate is arranged on the fixed pipe.
[0009] Preferably, the driving assembly includes a second motor arranged on the fixed tube, a fourth gear drivingly connected to the second motor, and a third gear coaxially arranged on the rotating drum, and the third gear is meshedly connected to the fourth gear.
[0010] Preferably, a protective assembly is provided on the outside of the first motor, and the protective assembly includes a protective cover, two card blocks symmetrically arranged on the protective cover, and two fixed blocks symmetrically distributed on the first motor, and the fixed blocks are provided with card slots for the card blocks to be embedded.
[0011] Preferably, the reflux tank is connected with an air inlet pipe, an exhaust pipe and a discharge pipe, and the air outlet of the air inlet pipe is located at the bottom of the reflux tank.
[0012] Preferably, the air outlet of the exhaust pipe is provided with a reflux mechanism, which includes a condenser connected to the air outlet of the filter, a gas-liquid separation tube connected to the air outlet of the condenser, an exhaust gas treatment box and two recovery tanks respectively connected to the air guide port and liquid guide port of the gas-liquid separation tube, and a recovery pipe for connecting the reflux tank and the recovery tank.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects:
[0014] 1. The utility model can fully and efficiently mix and stir the solid and liquid materials in the mixing barrel through the mixing mechanism, ensuring that the materials are mixed evenly and improving the quality of phenol cyanine production.
[0015] 2. The flushing mechanism provided in the present invention can perform all-round flushing on the inner wall of the feed barrel, thereby ensuring the quality of flushing and reducing the amount of manual operation, and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0017] Figure 2 Schematic diagram of the internal structure of the reflux tank;
[0018] Figure 3 for Figure 2 A schematic diagram of the structure at point A in the middle;
[0019] Figure 4 It is a cross-sectional schematic diagram of the feed barrel.
[0020] Figure numerals: 1. Reflux tank; 2. Mixing drum; 3. First motor; 4. Driving shaft; 5. First stirring blade; 6. Ball shell; 7. First gear; 8. Driven shaft; 9. Second gear; 10. Second stirring blade; 11. Convex ring; 12. Protective cover; 13. Fixed block; 14. Block; 15. Feed barrel; 16. Fixed pipe; 17. Water pump; 18. Rotating drum; 19. Third gear; 20. Spray nozzle; 21. Second motor; 22. Fourth gear; 23. Liquid infusion pipe; 24. Inlet pipe; 25. Exhaust pipe; 26. Filter; 27. Condenser; 28. Gas-liquid separation pipe; 29. Waste gas treatment box; 30. Recovery tank; 31. Recovery pipe; 32. Discharge pipe. DETAILED DESCRIPTION
[0021] Example 1
[0022] like Figure 1-Figure 4 As shown, a phthalocyanine blue production reflux device proposed in this embodiment includes a reflux tank 1 and a mixing mechanism; a mixing drum 2 is provided on the reflux tank 1; the mixing mechanism includes a first motor 3 provided on the mixing drum 2, a driving shaft 4 rotatably provided on the mixing drum 2, multiple groups of first stirring blades 5 coaxially provided on the driving shaft 4, a first gear 7 coaxially provided at the bottom end of the driving shaft 4, a spherical shell 6 rotatably provided on the driving shaft 4, three driven shafts 8 all rotatably connected to the spherical shell 6, a second gear 9 coaxially provided on the driven shaft 8, and multiple groups of second stirring blades 10 coaxially provided on the driven shaft 8, the first motor 3 is drivingly connected to the driving shaft 4, the three second gears 9 are all meshed with the first gear 7, and the driven shaft 8 is rotatably connected to the mixing drum 2.
[0023] like Figure 2 and Figure 3As shown, the driving shaft 4 and the driven shaft 8 are both coaxially provided with a convex ring 11, which is rotatably connected to the spherical shell 6. The spherical shell 6 protects the gear set to prevent materials from affecting the normal meshing transmission of the gear set. The convex ring 11 is used to support and limit the position of the spherical shell 6.
[0024] In this embodiment, after the fixed material and the liquid material are entered into the mixing drum 2, the driving shaft 4 is driven to rotate by the first motor 3, and the driving shaft 4 drives the first stirring blade 5 to rotate and the first gear 7 to rotate. The first gear 7 is engaged with the second gear 9 for transmission, and the second gear 9 drives the driven shaft 8 and the second stirring blade 10 to rotate. The driving shaft 4 and the vertically distributed driven shaft 8 rotate in opposite directions, and the two horizontally distributed driven shafts 8 rotate in opposite directions, so that the materials in the mixing drum 2 can be fully and efficiently mixed and stirred, ensuring that the materials are mixed evenly and improving the quality of phenol blue production.
[0025] Example 2
[0026] like Figure 1-Figure 3 As shown, a phthalocyanine blue production reflux device proposed in this embodiment, compared with Example 1, in this embodiment, a feeding barrel 15 and a liquid infusion tube 23 are provided on the mixing barrel 2, and fixed and liquid raw materials are added into the mixing barrel 2 respectively through the feeding barrel 15 and the liquid infusion tube 23. A flushing mechanism is provided on the feeding barrel 15, and the flushing structure includes a fixed pipe 16 provided on the feeding barrel 15, a water pump 17 provided on the fixed pipe 16, a rotating barrel 18 rotatably provided on the fixed pipe 16 and connected to the fixed pipe 16, and a nozzle 20 provided at the bottom end of the rotating barrel 18, and a driving component for driving the rotating barrel 18 to rotate is provided on the fixed pipe 16.
[0027] like Figure 4 As shown, the driving assembly includes a second motor 21 arranged on the fixed tube 16, a fourth gear 22 drivingly connected to the second motor 21, and a third gear 19 coaxially arranged on the rotating drum 18, and the third gear 19 is meshed with the fourth gear 22.
[0028] In this embodiment, after each reflow process is completed, the cleaning liquid is transported to the fixed tube 16 by the water pump 17, and then the cleaning liquid is sprayed out from the nozzle 20 through the rotating drum 18. At the same time, the fourth gear 22 is driven to rotate by the second motor 21, and the fourth gear 22 is engaged with the third gear 19 for transmission, and then the rotating drum 18 drives the nozzle 20 to rotate, so that the nozzle 20 can perform all-round flushing of the inner wall of the feed barrel 15, thereby ensuring the quality of flushing and reducing the amount of manual operation, which has good practicality.
[0029] Example 3
[0030] like Figure 2 and Figure 3As shown, this embodiment provides a phthalocyanine blue production reflow device. Compared to the first embodiment, in this embodiment, a protective assembly is provided on the outside of the first motor 3. The protective assembly includes a protective cover 12, two clamping blocks 14 symmetrically arranged on the protective cover 12, and two fixed blocks 13 symmetrically distributed on the first motor 3. The fixed blocks 13 are provided with slots for the clamping blocks 14 to be inserted. The protective cover 12 is used to protect the first motor 3. When the protective cover 12 needs to be installed, it is only necessary to align the clamping blocks 14 with the slots of the fixed blocks 13 and insert them. The operation is simple and convenient.
[0031] Example 4
[0032] like Figure 1 and Figure 2 As shown, a phthalocyanine blue production reflux device proposed in this embodiment, compared with Example 1, in this embodiment, the reflux tank 1 is connected with an air inlet pipe 24, an exhaust pipe 25 and a discharge pipe 32, the air outlet of the air inlet pipe 24 is located at the bottom of the reflux tank 1, and the air outlet of the exhaust pipe 25 is provided with a reflux mechanism, the reflux mechanism includes a condenser 27 connected to the air outlet of the filter 26, a gas-liquid separation pipe 28 connected to the air outlet of the condenser 27, a waste gas treatment box 29 and two recovery tanks 30 respectively connected to the air guide port and the liquid guide port of the gas-liquid separation pipe 28, and a recovery pipe 31 for connecting the reflux tank 1 and the recovery tank 30.
[0033] In this embodiment, the filter cake and the mixed material are transported to the interior of the reflux tank 1, and then steam is introduced through the air inlet pipe 24 for reaction. After the reaction is completed, the gas is discharged from the exhaust pipe 25, filtered, cooled under the action of the condenser 27 and discharged through the gas-liquid separation pipe 28, and the waste gas enters the waste gas treatment box 29 for absorption treatment. The condensate enters the recovery tank 30 and is then sent back to the reflux tank 1 to realize the reflux processing of phenol blue.
[0034] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A phthalocyanine blue production reflux device, characterized in that, include: A reflux tank (1) is provided with a mixing cylinder (2); The mixing mechanism comprises a first motor (3) arranged on a mixing drum (2), a driving shaft (4) rotatably arranged on the mixing drum (2), a plurality of first stirring blades (5) coaxially arranged on the driving shaft (4), a first gear (7) coaxially arranged at the bottom end of the driving shaft (4), a spherical shell (6) rotatably arranged on the driving shaft (4), three driven shafts (8) all rotatably connected to the spherical shell (6), a second gear (9) coaxially arranged on the driven shaft (8), and a plurality of second stirring blades (10) coaxially arranged on the driven shaft (8), wherein the first motor (3) is drivingly connected to the driving shaft (4), the three second gears (9) are all meshed and connected with the first gear (7), the driven shaft (8) is rotatably connected to the mixing drum (2), the driving shaft (4) and the driven shaft (8) are coaxially provided with a convex ring (11), and the convex ring (11) is rotatably connected to the spherical shell (6).
2. A phthalocyanine blue production reflux device according to claim 1, characterized in that, A feeding cylinder (15) and a liquid infusion tube (23) are provided on the mixing cylinder (2), and a flushing mechanism is provided on the feeding cylinder (15).
3. A phthalocyanine blue production reflux device according to claim 2, characterized in that, The flushing structure comprises a fixed pipe (16) arranged on a feeding cylinder (15), a water pump (17) arranged on the fixed pipe (16), a rotating drum (18) rotatably arranged on the fixed pipe (16) and connected to the fixed pipe (16), and a nozzle (20) arranged at the bottom end of the rotating drum (18). A driving assembly for driving the rotating drum (18) to rotate is arranged on the fixed pipe (16).
4. A phthalocyanine blue production reflux device according to claim 3, characterized in that, The driving assembly comprises a second motor (21) arranged on the fixed tube (16), a fourth gear (22) drivingly connected to the second motor (21), and a third gear (19) coaxially arranged on the rotating drum (18), wherein the third gear (19) is meshedly connected to the fourth gear (22).
5. A phthalocyanine blue production reflux device according to claim 1, characterized in that, A protective assembly is provided on the outside of the first motor (3), the protective assembly comprising a protective cover (12), two clamping blocks (14) symmetrically arranged on the protective cover (12), and two fixed blocks (13) symmetrically distributed on the first motor (3), wherein the fixed blocks (13) are provided with clamping slots for the clamping blocks (14) to be embedded.
6. A phthalocyanine blue production reflux device according to claim 1, characterized in that: The reflux tank (1) is connected with an air inlet pipe (24), an air outlet pipe (25) and a discharge pipe (32), and the air outlet of the air inlet pipe (24) is located at the bottom of the reflux tank (1).
7. A phthalocyanine blue production reflux device according to claim 6, characterized in that: The air outlet of the exhaust pipe (25) is provided with a reflux mechanism, which comprises a condenser (27) connected to the air outlet of the filter (26), a gas-liquid separation pipe (28) connected to the air outlet of the condenser (27), an exhaust gas treatment box (29) and two recovery tanks (30) respectively connected to the air guide port and the liquid guide port of the gas-liquid separation pipe (28), and a recovery pipe (31) for connecting the reflux tank (1) and the recovery tank (30).
Citation Information
Patent Citations
Phthalocyanine blue production reflux device
CN210945450U