Soy sauce production integrated device

Abstract

The utility model relates to the technical field of soy sauce production, in particular to an integrated device for soy sauce production, which comprises a storage barrel, a stirring component, a shifting component, a transmission component A, a shell, a dry-wet separator and a transmission component B, an upper cavity and an arc-shaped groove communicated with the upper cavity are formed in the storage barrel, a discharging hole is formed in the bottom of the arc-shaped groove, and a feeding pipe is arranged on the storage barrel. The stirring assembly is arranged in the upper cavity, the stirring assembly is arranged in the arc-shaped groove, and the transmission assembly A is in transmission connection with the stirring assembly and the stirring assembly. The shell is arranged at the bottom of the storage barrel, the input end of the shell is communicated with the discharging hole, and a control assembly is arranged in the shell. The input end of the dry-wet separator communicates with the output end of the shell, and an auger used for pushing raw materials to move is arranged in the dry-wet separator. And the transmission assembly B is in transmission connection with the auger and the shifting assembly. The device integrates the functions of uniformly stirring and mixing raw materials, fermenting, separating dry and wet materials and discharging, so that the occupied space of the device is reduced, and the production efficiency of soy sauce is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of soy sauce production, in particular to an integrated soy sauce production device. Background Art

[0002] Soy sauce is a traditional Chinese liquid condiment. It's brewed from soybeans, defatted soybeans, black beans, wheat, or bran, along with water and salt. It's reddish-brown in color, has a distinctive aroma, and a delicious flavor that stimulates appetite. Industrial soy sauce production primarily involves mixing the raw materials with yeast in a mixing machine, then fermenting the mixture in a fermentation tank, and finally extracting the soy sauce. Each piece of equipment requires a significant amount of space, hindering efficient use of space.

[0003] The technical solution disclosed in the Chinese patent with publication number CN116355750A uses magnetic repulsion to drive the flow limiting bolt to slide down, block the material transmission pipe, open the discharge port, and allow the material to flow back to the interior of the fermentation tank body through the turning pipe, material transmission pipe, flow limiting pipe and discharge port in turn, thereby achieving a process of uniform stirring and turning the material; and when the starting block is powered off, the support plate is powered on at the same time, and the magnetic repulsion is also used to drive the transmission frame to rise as a whole, thereby linking the stirring shaft and the conveying keel through the transmission shaft, so that the external material can be counted in turn through the turning pipe, flow limiting pipe, material transmission pipe, conveying pipe and connecting pipe to be discharged to the outside. At the same time, in actual work, by adjusting the direction of the drive motor, the material transmission direction can be changed accordingly.

[0004] However, the device still has shortcomings: it only has the functions of fermentation and raw material mixing, and it needs to use separation equipment to separate the soy sauce from the dregs. In addition, the two independent sets of equipment require independent power supply, which consumes a lot of energy and takes up a lot of space. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes an integrated soy sauce production device.

[0006] The technical solution of the utility model is as follows: an integrated soy sauce production device comprises a storage barrel, an upper chamber is arranged in the storage barrel, an arc-shaped groove connected to the upper chamber is arranged below the storage barrel, a discharge hole is arranged at the bottom of the arc-shaped groove, and a feed pipe connected to the upper chamber is arranged on the storage barrel.

[0007] The stirring component is arranged in the upper chamber.

[0008] The material shifting assembly is arranged in the arc groove.

[0009] Transmission component A, transmission component A transmits and connects the stirring component and the material shifting component.

[0010] The shell is arranged at the bottom of the storage barrel, the input end of the shell is connected to the discharge hole, and a control component for controlling the discharge hole switch is arranged in the shell.

[0011] The dry-wet separator has an input end connected to an output end of the shell, and an auger for pushing the raw materials to move is arranged inside the dry-wet separator.

[0012] And the transmission component B, the transmission component B transmits and connects the auger and the material shifting component, and the dry-wet separator does not work when the material shifting component is in the forward rotation state, and drives the auger to rotate through the transmission component B when the material shifting component is in the reverse rotation state.

[0013] Preferably, a feed hopper connected to the input end of the feed pipe is provided, and a control valve for controlling the internal on-off of the feed pipe is provided in the feed pipe.

[0014] Preferably, the stirring assembly includes a rotating shaft A, a scraper, and a motor A. The rotating shaft A is rotatably connected to the storage barrel, the scrapers are arranged in a ring array on the rotating shaft A, and the ends of the scrapers away from the rotating shaft A are in sliding contact with the curved lower wall of the upper chamber. The main body of the motor A is arranged on the storage barrel, and the output end of the motor A is coaxially connected to one end of the rotating shaft A.

[0015] Preferably, the material discharging assembly includes a rotating shaft B and a spiral scraper. The rotating shaft B is rotatably connected to the storage barrel. Two groups of spiral scrapers are symmetrically arranged on the rotating shaft B about the center of the discharge hole. The outer edge of the spiral scraper is slidably connected to the inner wall of the arc groove.

[0016] Preferably, the transmission assembly A includes a gear A and a gear B, wherein the gear A is coaxially connected to the rotating shaft A, the gear B is coaxially connected to the rotating shaft B, and the gears A and B are meshed.

[0017] Preferably, the transmission assembly B includes pulley A, pulley B and a toothed belt. Pulley A is coaxially connected to the drive shaft of the auger in the dry-wet separator. Pulley B is rotatably connected to the storage barrel. Pulley B and pulley A are connected through a toothed belt transmission. A circular groove is coaxially arranged on pulley B, and a receiving groove connected to the circular groove is arranged on pulley B. A spring rod is arranged in the receiving groove, and the spring rod is connected to the ratchet. The rotating shaft B rotates coaxially with pulley B, and the rotating shaft B is coaxially connected to the ratchet. The ratchet is located in the circular groove and rotates around its center, and the ratchet is unidirectionally meshed with the ratchet.

[0018] Preferably, a heating plate for heating the upper chamber and the raw materials in the arc groove is provided at the bottom of the storage barrel, the heating plate is electrically connected to the controller, and a temperature sensor for monitoring the temperature of the raw materials is provided on the inner wall of the upper chamber, and the temperature sensor is electrically connected to the controller.

[0019] Compared with the prior art, the present invention has the following beneficial technical effects:

[0020] By setting up a stirring component and a material-dispensing component, the stirring component and the material-dispensing component are connected through the transmission component A, and the stirring component and the material-dispensing component are linked to each other, so that the raw materials in the upper chamber and the arc trough are effectively and quickly stirred, and the mixing of the raw materials is promoted, and the material-dispensing component can promote the dispersion of the intermediate raw materials to both sides, further improving the mixing efficiency of the raw materials; by setting up a dry-wet separator, the dry-wet separator and the arc trough are connected through the control component, and the dry-wet separation component and the material-dispensing component are connected through the transmission component B. When discharging, the control component opens the unloading channel, and the raw materials enter the dry-wet separation component along the guide pipe, and the material-dispensing component drives the dry-wet separation component to work in the reverse rotation state, and the dry-wet separation component quickly squeezes the raw materials and realizes the separation of soy sauce and dregs. At the same time, the whole set of equipment is highly integrated and integrated, and occupies a small space. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;

[0022] Figure 2 Schematic diagram of the internal structure of the storage barrel;

[0023] Figure 3 for Figure 2 Enlarged view of part A

[0024] Figure 4 It is a structural diagram of the storage barrel;

[0025] Figure 5 Schematic diagram of the structure of the turntable.

[0026] Figure numerals: 1. Storage barrel; 101. Upper chamber; 102. Arc groove; 103. Discharge hole; 2. Feed pipe; 3. Feed hopper; 4. Control valve; 5. Rotating shaft A; 6. Scraper; 7. Motor A; 8. Rotating shaft B; 9. Spiral scraper; 10. Transmission assembly A; 11. Housing; 12. Turntable; 121. Arc wall A; 122. Arc wall B; 123. Discharge channel; 13. Motor B; 14. Material guide pipe; 15. Dry-wet separator; 16. Pulley A; 17. Ratchet; 18. Pulley B; 19. Spring rod; 20. Ratchet; 21. Toothed belt; 22. Heating plate. DETAILED DESCRIPTION

[0027] Example 1

[0028] As shown in the figure, the utility model proposes an integrated soy sauce production device, including a storage barrel 1, a stirring assembly, a material dispensing assembly, a transmission assembly A10, a housing 11, a dry-wet separator 15, and a transmission assembly B. An upper chamber 101 is provided in the storage barrel 1. An arc-shaped groove 102 is provided below the upper chamber 101 and is connected thereto. A discharge hole 103 is provided at the bottom of the arc-shaped groove 102. A feed pipe 2 is provided on the storage barrel 1 and is connected to the upper chamber 101. A feed hopper 3 is provided on the feed pipe 2 and is connected to its input end. A control valve 4 is provided in the feed pipe 2 to control the internal on-off. The control valve 4 includes but is not limited to a ball valve and a rotary motor. The ball valve is rotatably connected to the inner wall of the feed pipe 2. The main body of the rotary motor is connected to the feed pipe 2, and the rotary motor drives the ball valve to rotate. The stirring assembly is provided in the upper chamber 101. The stirring assembly includes a rotating shaft A5, a scraper 6, and a motor A7. Rotating shaft A5 is rotatably connected to the storage barrel 1. Scrapers 6 are arranged in a circular array on rotating shaft A5. The ends of scrapers 6 facing away from rotating shaft A5 are in sliding contact with the curved lower wall of the upper chamber 101. The main body of motor A7 is mounted on the storage barrel 1, and the output end of motor A7 is coaxially connected to one end of rotating shaft A5. The material diverter assembly is disposed within the arcuate groove 102 and includes rotating shaft B8 and spiral scrapers 9. Rotating shaft B8 is rotatably connected to the storage barrel 1. Two sets of spiral scrapers 9 are symmetrically arranged on rotating shaft B8 about the center of the discharge hole 103. The outer edges of the spiral scrapers 9 are in sliding connection with the inner wall of the arcuate groove 102. Transmission assembly A10 includes gear A and gear B. Gear A is coaxially connected to rotating shaft A5, and gear B is coaxially connected to rotating shaft B8. Gears A and B mesh. Housing 11 is disposed at the bottom of the storage barrel 1. The input end of housing 11 is connected to the discharge hole 103. Housing 11 is provided with a control assembly for controlling the opening and closing of the discharge hole 103. The control assembly includes a turntable 12 and a motor B13. A circular groove is provided within the housing 11, with a discharge hole at the bottom. The turntable 12 is positioned within the groove and fits snugly against its inner wall. A curved wall A121 is provided on the curved surface of the turntable 12, and a discharge channel 123 is provided on the turntable 12. The input end of the discharge channel 123 is provided with a curved wall B122. The concave surfaces of the curved walls A121 and B122 mate with the curved groove 102. A guide tube 14 is sleeved outside the discharge hole at the bottom of the housing 11. The input end of the guide tube 14 is connected to the output end of the dry-wet separator 15. An auger is located within the dry-wet separator 15 to move the raw materials.The transmission component B includes a pulley A16, a pulley B18 and a toothed belt 21. The pulley A16 is coaxially connected to the drive shaft of the auger in the dry-wet separator 15. The pulley B18 is rotatably connected to the storage barrel 1. The pulley B18 is connected to the pulley A16 through the toothed belt 21. A circular groove is coaxially arranged on the pulley B18, and a receiving groove connected to the circular groove is arranged on the pulley B18. A spring rod 19 is arranged in the receiving groove, and the spring rod 19 is connected to the ratchet 20. The rotating shaft B8 rotates coaxially with the pulley B18, and the rotating shaft B8 is coaxially connected to the ratchet 17. The ratchet 17 is located in the circular groove and rotates around its center. The ratchet 20 is unidirectionally meshed with the ratchet 17.

[0029] In this embodiment, the rotary motor is first controlled to drive the ball valve to rotate and open the channel, and the motor B13 is controlled to drive the turntable 12 to rotate so that the arc wall 121 closes the discharge hole 103, and the crushed raw materials are added into the upper chamber 101 along the feed hopper 3, and the lower layer of raw materials automatically fall into the arc groove 102, and then the yeast powder and other additives are added into the upper chamber 101, and then the ball valve is closed, and then the motor A7 is started, and the motor A7 drives the shaft A5 to rotate, and the shaft A5 drives the scraper 6 to rotate, and the scraper 6 stirs the raw materials in the upper chamber 101. At the same time, the shaft A5 drives the gear A to rotate, and the gear A drives the gear B and the shaft B8 to rotate forward, and the spiral scrapers 9 at both ends rotate synchronously and push the raw materials in the middle part to both sides, and then cooperate with the scraper 6 to quickly mix the raw materials. After mixing, keep the shaft A5 The raw materials rotate at a low speed to make the temperature of each part consistent. After fermentation for a sufficient time, the motor B13 drives the turntable 12 to rotate, and the discharge channel 123 is connected to the discharge hole 103. The mixture enters the dry-wet separator 15 along the guide pipe 14. At this time, the motor A7 is started to rotate in the opposite direction, and the spiral scrapers 9 at both ends are synchronously rotated toward the discharge hole 103, so that the mixture enters the guide pipe 14 in an orderly manner. When the rotating shaft B8 rotates in the opposite direction, the ratchet 20 just engages the ratchet 17, and the rotating shaft B8 drives the ratchet 17 to rotate, and then drives the pulley B to rotate through the ratchet 20. The pulley B drives the pulley A and the auger to rotate through the toothed belt, so as to use the rotation of the auger to push the raw materials in the dry-wet separator 15 to move. The raw materials are affected by the tensioning plate of the dry-wet separator, so that the soy sauce is discharged along the water outlet, and the squeezed dregs are discharged along the dry material output pipe.

[0030] Example 2

[0031] like Figure 1 and Figure 2As shown, the utility model proposes an integrated soy sauce production device. Compared with Example 1, the bottom of the storage barrel 1 is provided with a heating plate 22 for heating the raw materials in the upper chamber 101 and the arc groove 102, and a refrigerator for cooling the upper chamber 101 and the arc groove 102. The refrigerator includes but is not limited to a semiconductor cooling plate. The heating plate 22 and the refrigerator are electrically connected to the controller, and a temperature sensor for monitoring the temperature of the raw materials is provided on the inner wall of the upper chamber 101, and the temperature sensor is electrically connected to the controller.

[0032] In this embodiment, the soy sauce raw materials need to maintain a good temperature environment during the fermentation process. The temperature of the raw materials in the upper chamber 101 and the arc groove 102 is detected by a temperature sensor. When the temperature is higher than the set temperature, the controller controls the refrigerator to operate, and the low temperature of the cold end of the semiconductor refrigeration plate is transferred to the storage barrel 1, and the internal temperature of the storage barrel 1 gradually decreases. When the detected temperature is lower than the set temperature, the heating plate 22 is started, and the heat is transferred to the raw materials through the storage barrel 1, thereby increasing the temperature of the raw materials. It should be noted that when heating and cooling, the stirring component operates synchronously to ensure that the temperature of the raw materials changes evenly.

[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A soy sauce production integrated device, characterized in that: include A material storage barrel (1), wherein an upper chamber (101) is provided in the material storage barrel (1), an arc-shaped groove (102) communicating with the upper chamber (101) is provided below the upper chamber (101) in the material storage barrel (1), a discharge hole (103) is provided at the bottom of the arc-shaped groove (102), and a feed pipe (2) communicating with the upper chamber (101) is provided on the material storage barrel (1); A stirring assembly, the stirring assembly is arranged in the upper chamber (101); A material shifting assembly, the material shifting assembly being arranged in the arc-shaped groove (102); The transmission component A (10) is connected to the stirring component and the material shifting component by transmission; A housing (11), the housing (11) is arranged at the bottom of the storage barrel (1), an input end of the housing (11) is communicated with the discharge hole (103), and a control component for controlling the switch of the discharge hole (103) is arranged in the housing (11); A dry-wet separator (15), wherein the input end of the dry-wet separator (15) is connected to the output end of the housing (11), and an auger for pushing the raw materials to move is provided in the dry-wet separator (15); And a transmission component B, the transmission component B drives the auger and the material shifting component, and when the material shifting component is in a forward rotating state, the dry-wet separator (15) does not work, and when the material shifting component is in a reverse rotating state, the auger is driven to rotate through the transmission component B.

2. A soy sauce production integrated device according to claim 1, characterized in that, A feed hopper (3) communicating with the input end of the feed pipe (2) is provided on the feed pipe (2), and a control valve (4) for controlling the internal on-off of the feed pipe (2) is provided inside the feed pipe (2).

3. The soy sauce production integrated device according to claim 1, characterized in that: The stirring assembly comprises a rotating shaft A (5), a scraper (6) and a motor A (7); the rotating shaft A (5) is rotatably connected to the storage barrel (1); the scraper (6) is arranged on the rotating shaft A (5) in a ring array; one end of the scraper (6) away from the rotating shaft A (5) is in sliding contact with the arc-shaped lower wall of the upper chamber (101); the main body of the motor A (7) is arranged on the storage barrel (1); and the output end of the motor A (7) is coaxially connected to one end of the rotating shaft A (5).

4. A soy sauce production integrated device according to claim 3, characterized in that, The material discharging assembly comprises a rotating shaft B (8) and a spiral scraper (9). The rotating shaft B (8) is rotatably connected to the material storage barrel (1). Two groups of spiral scrapers (9) are symmetrically arranged on the rotating shaft B (8) about the center of the discharge hole (103). The outer edges of the spiral scrapers (9) are slidably connected to the inner wall of the arc groove (102).

5. The soy sauce production integrated device according to claim 4, characterized in that: The transmission assembly A (10) includes a gear A and a gear B. The gear A is coaxially connected to the rotating shaft A (5), and the gear B is coaxially connected to the rotating shaft B (8). The gears A and B are meshed.

6. The soy sauce production integrated device according to claim 5, characterized in that: The transmission assembly B comprises a pulley A (16), a pulley B (18) and a toothed belt (21). The pulley A (16) is coaxially connected to the transmission shaft of the auger in the dry-wet separator (15). The pulley B (18) is rotationally connected to the storage barrel (1). The pulley B (18) is transmission-connected to the pulley A (16) through the toothed belt (21). A circular groove is coaxially arranged on the pulley B (18), and a receiving groove communicating with the circular groove is arranged on the pulley B (18). A spring rod (19) is arranged in the receiving groove. The spring rod (19) is connected to the ratchet (20). The rotating shaft B (8) rotates coaxially with the pulley B (18), and the rotating shaft B (8) is coaxially connected to the ratchet (17). The ratchet (17) is located in the circular groove and rotates around its center. The ratchet (20) is unidirectionally meshed with the ratchet (17).

7. The soy sauce production integrated device according to claim 1, characterized in that: A heating plate (22) for heating the raw materials in the upper chamber (101) and the arc-shaped groove (102) is provided at the bottom of the storage barrel (1), and the heating plate (22) is electrically connected to the controller. A temperature sensor for monitoring the temperature of the raw materials is provided on the inner wall of the upper chamber (101), and the temperature sensor is electrically connected to the controller.

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