Granulator for producing soil conditioner

The combined design of auger stirring, heating box drying and cutting structure solves the continuity problem of large-scale production in soil conditioner production, realizes efficient and uniform particle production, and improves production efficiency and product quality.

CN223381541UActive Publication Date: 2025-09-26TIANJIN WEITIANCHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422430230.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing soil conditioner production granulators cannot achieve continuous production in large-scale production, and manual mixing and multiple separate processes lead to low efficiency.

Method used

The granulator design includes auger stirring, heating box drying, conveying components and cutting structure. The auger rotates to stir and extrude, the heating box is used for drying, the conveying component conveys the particles, and the cutting structure cuts the material into particles.

Benefits of technology

The continuity and efficiency of large-scale production of soil conditioners are achieved, the uniformity and quality stability of particles are ensured, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soil conditioner manufacturing, and discloses a pelletizer for producing a soil conditioner, which comprises a bottom plate, a door-shaped plate is fixedly connected to the right side of the top wall of the bottom plate, a driving motor is fixedly connected to the top wall of the door-shaped plate, the output end of the driving motor is fixedly connected with an auger, and the auger is fixedly connected with a motor. A shell is arranged on the outer wall of the auger, the top wall of the shell communicates with a conical hopper, the bottom end of the shell communicates with a discharging template, a carrying plate is fixedly connected to the left side of the top wall of the bottom plate, a heating box is fixedly connected to the middle of the top wall of the carrying plate, and a heating rod is fixedly connected to the inner top wall of the heating box. According to the utility model, the auger is driven by the driving motor to rotate to generate stirring and extruding effects, and the heating box is used for drying and heating, so that raw materials are efficiently converted into the soil conditioner meeting the requirements, and reliable technical support is provided for large-scale production of the soil conditioner.
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Description

Technical Field

[0001] The utility model relates to the technical field of soil conditioner manufacturing, in particular to a granulator used for producing soil conditioners. Background Art

[0002] Soil conditioner is a substance used to improve the physical, chemical and biological properties of soil. It can improve the structure of soil, increase soil aeration and water retention, loosen compacted soil and prevent soil compaction. At the same time, it can optimize the soil environment and create more favorable conditions for plant growth, thereby increasing the yield and quality of crops.

[0003] The granulator for soil conditioner production is a device specially used to process the raw materials of soil conditioner into particles of specific shapes and sizes. It is mainly used in agricultural production to manufacture various types of soil conditioner particles to meet the needs of different soil improvements. It makes the soil conditioner particles uniform in size, helps to evenly distribute them during use, and improves the stability of the conditioning effect.

[0004] The existing granulator for producing soil conditioners requires manual pre-mixing of raw materials during the production process, which is then extruded by a machine, and then cut by a cutting knife to form granules. Due to the large demand for soil conditioners during use, the production volume will also increase accordingly. Manual mixing and multiple processes are carried out separately, which makes it unable to cope well with the continuity required for large-scale production. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a granulator for soil conditioner production, aiming to improve the problem that the existing soil conditioner production granulator cannot cope with continuous production in large-scale production.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a granulator for the production of soil conditioners, comprising a base plate, a door-type plate fixedly connected to the right side of the top wall of the base plate, a drive motor fixedly connected to the top wall of the door-type plate, an auger fixedly connected to the output end of the drive motor, an outer wall of the auger is provided with an outer shell, the top wall of the outer shell is connected to a cone bucket, the bottom end of the outer shell is connected to a discharge template, a carrier plate is fixedly connected to the left side of the top wall of the base plate, a heating box is fixedly connected to the middle part of the top wall of the carrier plate, a heating rod is fixedly connected to the inner top wall of the heating box, a conveying assembly is provided on the top of the carrier plate, the conveying assembly passes through the interior of the heating box, and a cutting structure is provided at the right end of the carrier plate.

[0007] As a further description of the above technical solution:

[0008] The cutting structure includes an inclined groove, a battery is fixedly connected to the middle of the top wall of the base plate, two electric telescopic rods are fixedly connected to the top right side of the battery, the two electric telescopic rods are inclined to the right and the top ends are fixedly connected to cutting knives, the outer walls of the cutting knives are slidably connected to the inner wall of the inclined groove, a cutting plate is fixedly connected to the top right side of the inclined groove, a plurality of strip grooves are horizontally opened on the bottom wall of the cutting plate, a cutting groove is longitudinally opened on the bottom wall of the cutting plate, and the cutting knife and the cutting groove are engaged with each other.

[0009] As a further description of the above technical solution:

[0010] The conveying assembly includes a rotating motor, the output end of the rotating motor and the right end of the top wall of the carrier plate are fixedly connected with a rotating shaft, and the outer walls of the two rotating shafts are provided with a conveyor belt.

[0011] As a further description of the above technical solution:

[0012] A console is fixedly connected to the middle and lower portion of the front side of the door-shaped plate, and a plurality of control buttons are fixedly connected to the top of the console.

[0013] As a further description of the above technical solution:

[0014] A thermometer is fixedly connected to the middle portion of the front side of the door-shaped plate, and the thermometer is electrically connected to the heating rod.

[0015] As a further description of the above technical solution:

[0016] The right end of the top wall of the bottom plate is fixedly connected with a pressure plate, and a material receiving barrel is provided on the top of the pressure plate.

[0017] As a further description of the above technical solution:

[0018] The top ends of the left and right sides of the material receiving barrel are fixedly connected with handles, and the outer walls of the two handles are frosted.

[0019] As a further description of the above technical solution:

[0020] The front and rear sides of the carrier plate are fixedly connected with a plurality of diagonal braces, and the plurality of diagonal braces are fixedly connected in a cross-type manner.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the material to be processed is put into the cone bucket, the auger is driven by the driving motor to rotate to produce stirring and extrusion effects, and the material is dried and heated in the heating box, thereby realizing efficient conversion of the raw materials into soil conditioners that meet the requirements, and providing reliable technical support for the large-scale production of soil conditioners.

[0023] 2. In the utility model, the cutting knife is slid upward along the inner wall of the inclined groove by an electric telescopic rod, and engages with the cutting groove on the cutting plate so that the cut material is granular, achieving effective cutting, and can complete the cutting task efficiently and accurately, providing the necessary conditions for subsequent production processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A perspective view of a granulator for producing soil conditioners proposed in the present invention;

[0025] Figure 2 This is a cross-sectional view of the shell of a granulator for producing soil conditioners proposed in the present invention;

[0026] Figure 3 This is a schematic diagram of the structure of the rotating motor of the granulator for producing soil conditioner proposed in the utility model;

[0027] Figure 4 This is a structural breakdown diagram of the cutting blade of the granulator for producing soil conditioner proposed in the utility model;

[0028] Figure 5 This is a side view of the granulator for producing soil conditioner proposed by the utility model.

[0029] Legend:

[0030] 1. Bottom plate; 2. Cutting structure; 201. Chute; 202. Battery; 203. Electric telescopic rod; 204. Cutting knife; 205. Cutting plate; 206. Strip groove; 207. Cutting groove; 3. Door plate; 4. Drive motor; 5. Auger; 6. Housing; 7. Cone bucket; 8. Discharge template; 9. Carrier plate; 10. Heating box; 11. Heating rod; 12. Rotating motor; 13. Rotating shaft; 14. Conveyor belt; 15. Control console; 16. Control button; 17. Thermometer; 18. Pressure plate; 19. Receiving barrel; 20. Handle; 21. Diagonal support. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 2 and Figure 3, the utility model provides an embodiment: a granulator for the production of soil conditioners, including a bottom plate 1, a door-type plate 3 is fixedly connected to the right side of the top wall of the bottom plate 1, the top wall of the door-type plate 3 is fixedly connected to a driving motor 4, the output end of the driving motor 4 is fixedly connected to an auger 5, the outer wall of the auger 5 is provided with a shell 6, the top wall of the shell 6 is connected with a cone bucket 7, the bottom end of the shell 6 is connected with a discharge template 8, the left side of the top wall of the bottom plate 1 is fixedly connected to a carrier plate 9, the middle part of the top wall of the carrier plate 9 is fixedly connected to a heating box 10, the inner top wall of the heating box 10 is fixedly connected to a heating rod 11, the top of the carrier plate 9 is provided with a conveying assembly, the conveying assembly runs through the interior of the heating box 10, and the right end of the carrier plate 9 is provided with a cutting structure 2;

[0033] Specifically, the material to be processed is put into the cone hopper 7. Due to the action of gravity, the material will naturally fall into the shell 6. The drive motor 4 is started and begins to run. Its output end drives the auger 5 to rotate. During the rotation process, the material is stirred and squeezed. Under the push of the auger 5, the material gradually moves to the bottom of the shell 6. When the material is transported to the bottom by the auger 5, it will be squeezed into long strips through the holes on the discharge template 8 under the action of pressure and its own characteristics. At the same time, the heating box 10 on the top of the carrier plate 9 is energized and heated through the heating rod 11 on the inner top wall, providing a dry temperature environment for the passing material, which is conducive to the molding of the material and enables it to achieve better results in the subsequent granulation link. During the whole process, the conveying component runs through the inside of the heating box 10, which can convey the initially formed particles forward at a uniform speed to ensure that the particles are uniformly heated in the heating box 10, thereby ensuring the stability and consistency of product quality, and realizing the efficient conversion of raw materials into soil conditioner particles that meet the requirements, providing reliable technical support for the large-scale production of soil conditioners.

[0034] Reference Figure 1 and Figure 4 The cutting structure 2 includes an inclined groove 201, a battery 202 is fixedly connected to the middle of the top wall of the bottom plate 1, two electric telescopic rods 203 are fixedly connected to the top right of the battery 202, the two electric telescopic rods 203 are tilted to the right and the tops are fixedly connected to cutting knives 204, the outer walls of the cutting knives 204 are slidably connected to the inner wall of the inclined groove 201, and a cutting plate 205 is fixedly connected to the top right of the inclined groove 201. The bottom wall of the cutting plate 205 is horizontally provided with a plurality of strip grooves 206, and the bottom wall of the cutting plate 205 is longitudinally provided with a cutting groove 207, and the cutting knives 204 and the cutting groove 207 are engaged with each other;

[0035] Specifically, the battery 202 provides power support for the entire cutting structure 2. When a cutting operation is required, the two electric telescopic rods 203 are started. Since the two electric telescopic rods 203 are tilted to the right, they will push the cutting knife 204 fixed at the top to slide upward along the inner wall of the inclined groove 201. The sliding trajectory of the cutting knife 204 in the inclined groove 201 can ensure that it can accurately engage with the cutting groove 207 on the cutting plate 205. The multiple strip grooves 206 horizontally opened on the bottom wall of the cutting plate 205 can guide the dried material into them, thereby enhancing the accuracy of cutting. When the cutting knife 204 is fully engaged with the cutting groove 207, the material can be cut. Before installation, the cutting speed of the two electric telescopic rods 203 is debugged so that the cut material is granular, achieving effective cutting. It can complete the cutting task efficiently and accurately, providing the necessary conditions for subsequent production processes.

[0036] Reference Figure 1 、 Figure 2 and Figure 3 The conveying assembly includes a rotating motor 12, the output end of the rotating motor 12 and the right end of the top wall of the carrier plate 9 are fixedly connected to a rotating shaft 13, and the outer walls of the two rotating shafts 13 are provided with a conveyor belt 14; the lower middle part of the front side of the door panel 3 is fixedly connected to a console 15, and the top of the console 15 is fixedly connected to a plurality of control buttons 16; the middle part of the front side of the door panel 3 is fixedly connected to a thermometer 17, and the thermometer 17 is electrically connected to the heating rod 11;

[0037] Specifically, the transmission component drives the rotating shaft 13 to rotate by the rotating motor 12, thereby causing the conveyor belt 14 to operate, which can transport the heated particles at a uniform speed, ensuring smooth transportation of the particles during the production process and avoiding accumulation or uneven distribution. The control console 15 in the lower middle part of the front side of the door panel 3 is used to centrally control the signals inside the machine. The multiple control buttons 16 on the top can control the electric telescopic rod 203, the drive motor 4, the heating rod 11 and the rotating motor 12. The thermometer 17 on the front side of the door panel 3 is electrically connected to the heating rod 11, and can monitor the temperature inside the heating box 10 in real time.

[0038] Reference Figure 1 and Figure 5 The right end of the top wall of the bottom plate 1 is fixedly connected to a pressure plate 18, and a material receiving bucket 19 is provided on the top of the pressure plate 18; the top ends of the left and right sides of the material receiving bucket 19 are fixedly connected to handles 20, and the outer walls of the two handles 20 are frosted; the front and rear sides of the carrier plate 9 are fixedly connected to a plurality of diagonal braces 21, and the plurality of diagonal braces 21 are all cross-fixed;

[0039] Specifically, the pressure plate 18 plays the role of supporting and stabilizing the receiving bucket 19. The receiving bucket 19 is used to collect the soil conditioner particles produced from the discharge template 8 to facilitate subsequent storage and transportation. The handle 20 adopts a frosted design to facilitate the operator to carry the receiving bucket 19 filled with particles, thereby improving the convenience and safety of operation. The multiple diagonal braces 21 on the front and rear sides of the carrier plate 9 are cross-fixed to enhance the structural stability of the carrier plate 9, ensuring that it will not deform or tilt when carrying equipment such as the heating box 10, thereby ensuring the smooth progress of the entire production process.

[0040] Working principle: The material to be processed is put into the cone bucket 7. Due to the action of gravity, the material will naturally fall into the outer shell 6. The drive motor 4 is started and starts to run. Its output end drives the auger 5 to rotate. During the rotation, the material is stirred and squeezed. Under the push of the auger 5, the material gradually moves to the bottom of the outer shell 6. When the material is transported to the bottom by the auger 5, it will be squeezed into long strips through the holes on the discharge template 8 under the action of pressure and its own characteristics. At the same time, the heating box 10 on the top of the carrier plate 9 is energized and heated through the heating rod 11 on the inner top wall, providing a dry temperature environment for the passing material, which is conducive to the molding of the material and enables it to achieve better results in the subsequent granulation link. During the whole process, the conveying component runs through the inside of the heating box 10, which can convey the initially formed particles forward at a uniform speed to ensure that the particles are evenly heated in the heating box 10, thereby ensuring the stability and consistency of product quality, and realizing the efficient conversion of raw materials into soil conditioner particles that meet the requirements, providing reliable technical support for the large-scale production of soil conditioners;

[0041] In addition, the battery 202 provides power support for the entire cutting structure 2. When cutting operation is required, the two electric telescopic rods 203 are started. Since the two electric telescopic rods 203 are tilted to the right, they will push the cutting knife 204 fixed at the top to slide upward along the inner wall of the inclined groove 201. The sliding trajectory of the cutting knife 204 in the inclined groove 201 can ensure that it can accurately engage with the cutting groove 207 on the cutting plate 205. The multiple strip grooves 206 horizontally opened on the bottom wall of the cutting plate 205 can guide the dried material into them, thereby enhancing the accuracy of cutting. When the cutting knife 204 is fully engaged with the cutting groove 207, the material can be cut. Before installation, the cutting speed of the two electric telescopic rods 203 is debugged so that the cut material is granular, achieving effective cutting, and being able to complete the cutting task efficiently and accurately, providing the necessary conditions for subsequent production processes.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A granulator for producing soil conditioners, comprising a base plate (1), characterized in that: The right side of the top wall of the bottom plate (1) is fixedly connected to a door-shaped plate (3), the top wall of the door-shaped plate (3) is fixedly connected to a driving motor (4), the output end of the driving motor (4) is fixedly connected to an auger (5), the outer wall of the auger (5) is provided with a shell (6), the top wall of the shell (6) is connected to a cone bucket (7), the bottom end of the shell (6) is connected to a discharge template (8), the left side of the top wall of the bottom plate (1) is fixedly connected to a carrier plate (9), the middle part of the top wall of the carrier plate (9) is fixedly connected to a heating box (10), the inner top wall of the heating box (10) is fixedly connected to a heating rod (11), the top of the carrier plate (9) is provided with a conveying assembly, the conveying assembly runs through the interior of the heating box (10), the right end of the carrier plate (9) is provided with a cutting structure (2), the cutting structure (2) is used to cut the long strip conditioner after drying.

2. The granulator for producing soil conditioner according to claim 1, characterized in that: The cutting structure (2) comprises an inclined groove (201), a battery (202) is fixedly connected to the middle of the top wall of the bottom plate (1), two electric telescopic rods (203) are fixedly connected to the top end of the right side of the battery (202), the two electric telescopic rods (203) are tilted to the right and the top ends thereof are fixedly connected to cutting knives (204), the outer walls of the cutting knives (204) are slidably connected to the inner wall of the inclined groove (201), a cutting plate (205) is fixedly connected to the top end of the right side of the inclined groove (201), a plurality of strip grooves (206) are transversely opened on the bottom wall of the cutting plate (205), a cutting groove (207) is longitudinally opened on the bottom wall of the cutting plate (205), and the cutting knives (204) and the cutting groove (207) are engaged with each other.

3. The granulator for producing soil conditioner according to claim 1, characterized in that: The transmission assembly includes a rotating motor (12), the output end of the rotating motor (12) and the right end of the top wall of the carrier plate (9) are fixedly connected with a rotating shaft (13), and the outer walls of the two rotating shafts (13) are provided with a conveyor belt (14).

4. The granulator for producing soil conditioner according to claim 1, characterized in that: A console (15) is fixedly connected to the middle and lower portion of the front side of the door-shaped plate (3), and a plurality of control buttons (16) are fixedly connected to the top of the console (15).

5. The granulator for producing soil conditioner according to claim 1, characterized in that: A thermometer (17) is fixedly connected to the middle portion of the front side of the door-shaped plate (3), and the thermometer (17) is electrically connected to the heating rod (11).

6. The granulator for producing soil conditioner according to claim 1, characterized in that: The right end of the top wall of the bottom plate (1) is fixedly connected with a pressure plate (18), and a material receiving barrel (19) is provided on the top of the pressure plate (18).

7. The granulator for producing soil conditioner according to claim 6, characterized in that: The top ends of the left and right sides of the material receiving barrel (19) are both fixedly connected with handles (20), and the outer walls of the two handles (20) are both frosted.

8. The granulator for producing soil conditioner according to claim 1, characterized in that: The front and rear sides of the carrier plate (9) are fixedly connected with a plurality of diagonal braces (21), and the plurality of diagonal braces (21) are fixedly connected in a cross-type manner.