Crushed plastic bottle piece separating device
Through the cooperation of the robotic arm and the detection equipment, the automatic separation of the bottle cap and the label paper is achieved, which solves the problems of low separation accuracy and low efficiency in the existing technology, improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422969270.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing screening devices have low accuracy and efficiency in the process of separating bottle caps and label papers, and require a lot of manual intervention. Pure manual screening has high labor costs and is prone to errors.
A robotic arm with a gripper is used in conjunction with detection equipment and lighting components. The detection equipment takes pictures of the bottle caps and label papers, and the classifier is used to judge their eligibility, and the robotic arm automatically separates them.
It improves the separation accuracy and production efficiency of bottle caps and label papers, reduces manual intervention and lowers labor costs.
Smart Images

Figure CN223382069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of article separation devices, in particular to a crushed plastic bottle flake separation device. Background Art
[0002] During the bottle cap sorting process, bottle caps and label papers often need to be separated.
[0003] Currently, this process mainly uses screening devices, but the existing screening devices have low screening accuracy and efficiency, and usually require a lot of manual labor. Of course, there are also pure manual screening methods, but pure manual screening is labor-intensive and prone to errors. Utility Model Content
[0004] In response to the above-mentioned shortcomings of the existing technology, the utility model provides a crushed plastic bottle flake separation device, in which the bottle caps and label papers are photographed by the detection equipment and transmitted to the classifier. The classifier structure in the electrical control box can detect the image, determine whether it is qualified, and transmit the information to the robotic arm to select items that meet the requirements. The bottle caps and label papers can be automatically separated during the screening process, greatly improving production efficiency; it can effectively solve the problems caused by manual screening in the existing technology.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The utility model provides a device for separating crushed plastic bottle pieces, comprising an electric control box, a platform body may be provided on one side of the electric control box, a mechanical arm is fixed on the top of the platform body, the output end of the mechanical arm is connected to the clamping claw transmission, a workbench is provided on one side of the platform body, a side bracket is fixed on the top of the workbench, a detection device is fixed on the top of the side bracket, a light assembly is provided on the bottom end of the detection device, a side plate is fixed on the end of the side bracket, a movable plate is fixed on the front end of the side plate, the detection device comprises a sliding seat and a detection head fixed to the bottom end of the sliding seat, the top of the detection head is fixedly connected to the bottom end of the sliding seat, the light assembly comprises a ring tube, a positioning frame fixed to the outside of the ring tube and a side support plate provided on the outside of the positioning frame, an L-shaped plate is fixed on the side wall of the side plate, a plurality of positioning holes are provided in the middle of the L-shaped plate, and the side support plate is fixed on the L-shaped plate.
[0007] Furthermore, the side brackets and the side panels are connected and fixed via multiple sets of sliding rods and connecting blocks.
[0008] Furthermore, the side support plates are arranged in two opposite groups, and a groove structure is provided in the middle of each group of the side support plates. The side support plates and the L-shaped plates are fastened together by pins and nuts.
[0009] Furthermore, a plurality of groups of lamp bead structures are equidistantly arranged around the bottom end of the ring tube, and the ring tube is arranged at the top end of the detection head.
[0010] Furthermore, one end of the electric control box is electrically connected to the robotic arm, the gripper, the detection equipment and the lighting assembly.
[0011] Furthermore, the side panels and the movable panel are kept in contact with each other via slide rails and slide grooves, and the sliding seat and the movable panel are fixedly connected via bolts.
[0012] Compared with the known public technologies, the technical solution provided by this utility model has the following beneficial effects:
[0013] The utility model is provided with a mechanical arm structure with a clamping claw, which cooperates with a side bracket-detection equipment-light assembly structure on one side, so as to grab the bottle caps and label papers of broken plastic bottles and separate them. When on the workbench, the bottle caps and label papers can be photographed by the detection equipment therein and transmitted to the classifier. The classifier structure in the electric control box can detect the image, judge whether it is qualified, and transmit the information to the mechanical arm, select the items that meet the requirements, and automatically realize the separation of bottle caps and label papers during the screening process, thereby greatly improving production efficiency.
[0014] In this device, through the set lighting component structure, the user can set the lighting component on the outside of the detection equipment to illuminate the object to be detected, thereby improving the accuracy of recognition. Moreover, the positioning frame and side support plate structure can be adjusted in height and width according to the focusing position to meet on-site use needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is the structural front view of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the side bracket and the detection equipment of the utility model;
[0019] Figure 4 This is a structural breakdown diagram of the detection equipment and lighting components in this utility model.
[0020] The numbers in the figure represent: 1. Electric control box; 2. Table body; 3. Robotic arm; 4. Gripper; 5. Workbench; 6. Side bracket; 61. Side panel; 62. Movable panel; 63. L-shaped panel; 64. Positioning hole; 7. Detection equipment; 71. Sliding seat; 72. Detection head; 8. Lighting assembly; 81. Ring tube; 82. Positioning frame; 83. Side support plate. DETAILED DESCRIPTION
[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0022] The present invention will be further described below with reference to the embodiments.
[0023] Example: A device for separating broken plastic bottles, see attached Figure 1 -Attached Figure 4 , including an electric control box 1, a platform 2 is provided on one side of the electric control box 1, a robotic arm 3 is fixed on the top of the platform 2, the output end of the robotic arm 3 is transmission-connected to the clamp 4, a workbench 5 is provided on one side of the platform 2, a side bracket 6 is fixed on the top of the workbench 5, a detection device 7 is fixed on the top of the side bracket 6, a lighting assembly 8 is provided on the bottom end of the detection device 7, a side plate 61 is fixed on the end of the side bracket 6, a movable plate 62 is fixed on the front end of the side plate 61, the detection device 7 includes a sliding seat 71 and a detection head 72 fixed to the bottom end of the sliding seat 71, and the top of the detection head 72 is fixedly connected to the bottom end of the sliding seat 71.
[0024] The lighting assembly 8 includes a ring tube 81, a positioning frame 82 fixed to the outside of the ring tube 81 and a side support plate 83 arranged on the outside of the positioning frame 82. An L-shaped plate 63 is fixed on the side wall of the side plate 61. A plurality of positioning holes 64 are provided in the middle of the L-shaped plate 63. The side support plate 83 is fixed on the L-shaped plate 63. By setting a mechanical arm 3 structure with a clamping claw 4, in conjunction with the side bracket 6-detection device 7-lighting assembly 8 structure on one side, the bottle caps and label papers of the broken plastic bottles can be grabbed and separated. When on the workbench 5, the bottle caps and label papers can be photographed by the detection device 7 therein and transmitted to the classifier. The classifier structure in the electrical control box 1 can detect the image, determine whether it is qualified, and transmit the information to the mechanical arm 3 to select items that meet the requirements. The bottle caps and label papers can be automatically separated during the screening process, which greatly improves production efficiency.
[0025] The side bracket 6 and the side plate 61 are connected and fixed by multiple groups of sliding rods and connecting blocks; two groups of side support plates 83 are arranged opposite each other, and a groove structure is opened in the middle of each group of side support plates 83, and the side support plates 83 and the L-shaped plates 63 are fastened together by pins and nuts; multiple groups of lamp bead structures are equidistantly arranged around the bottom end of the ring tube 81, and the ring tube 81 is arranged at the top of the detection head 72.
[0026] One end of the electrical control box 1 maintains electrical connection with the robotic arm 3, the gripper 4, the detection device 7 and the lighting assembly 8; the side panel 61 and the movable panel 62 maintain contact through slide rails and slide grooves, and the sliding seat 71 and the movable panel 62 are fixedly connected by bolts; in this device, through the set lighting assembly 8 structure, the user can set the lighting assembly 8 on the outside of the detection device 7 to illuminate the object to be detected, thereby improving the accuracy of recognition. Moreover, the positioning frame 82 and the side support plate 83 structure can be adjusted in height and width according to the focusing position to meet the needs of on-site use.
[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A crushed plastic bottle flake separation device, characterized in that: The invention comprises an electric control box (1), a platform (2) is provided on one side of the electric control box (1), a mechanical arm (3) is fixed on the top of the platform (2), an output end of the mechanical arm (3) is connected to a clamp (4) by transmission, a workbench (5) is provided on one side of the platform (2), a side bracket (6) is fixed on the top of the workbench (5), a detection device (7) is fixed on the top of the side bracket (6), a light assembly (8) is provided on the bottom end of the detection device (7), a side plate (61) is fixed on the end of the side bracket (6), and a movable plate (62) is fixed on the front end of the side plate (61). ), the detection device (7) includes a sliding seat (71) and a detection head (72) fixed to the bottom end of the sliding seat (71), the top end of the detection head (72) is fixedly connected to the bottom end of the sliding seat (71), the lighting assembly (8) includes a ring tube (81), a positioning frame (82) fixed to the outside of the ring tube (81) and a side support plate (83) arranged on the outside of the positioning frame (82), an L-shaped plate (63) is fixed on the side wall of the side plate (61), a plurality of positioning holes (64) are opened in the middle of the L-shaped plate (63), and the side support plate (83) is fixed on the L-shaped plate (63).
2. The crushed plastic bottle flakes separation device according to claim 1, characterized in that: The side bracket (6) and the side plate (61) are connected and fixed via multiple sets of sliding rods and connecting blocks.
3. The crushed plastic bottle flakes separation device according to claim 1, characterized in that: Two groups of side support plates (83) are arranged in opposition to each other, and a slot structure is provided in the middle of each group of side support plates (83). The side support plates (83) and the L-shaped plates (63) are fastened together by pins and nuts.
4. The crushed plastic bottle flakes separation device according to claim 1, characterized in that: A plurality of groups of lamp bead structures are equidistantly arranged around the bottom end of the ring tube (81), and the ring tube (81) is arranged at the top end of the detection head (72).
5. The crushed plastic bottle flakes separation device according to claim 4, characterized in that: One end of the electric control box (1) is electrically connected to the robotic arm (3), the gripper (4), the detection device (7) and the lighting assembly (8).
6. The crushed plastic bottle flakes separation device according to claim 1, characterized in that: The side plate (61) and the movable plate (62) are kept in contact with each other via a slide rail and a slide groove, and the sliding seat (71) and the movable plate (62) are fixedly connected via bolts.