Multi-station tapping device

By designing a multi-station tapping device and combining it with a multi-axis robotic arm and an automated control system, the shortcomings of traditional tapping equipment in multi-station processing are solved, efficient and precise multi-faceted tapping processing is achieved, and production efficiency and product quality are improved.

CN223382710UActive Publication Date: 2025-09-26ZHEJIANG CHUANGKAI MECHANICAL & ELECTRONICS TECH
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Patent Information

Application Number
CN202422786999.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-26
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Traditional tapping equipment has a single structure and cannot meet the needs of multiple tapping on the workpiece surface, resulting in extended processing time, inconsistent precision, and difficulty in coping with the diverse needs of different specifications, sizes and shapes, limiting productivity and corporate benefits.

Method used

A multi-station tapping device is designed, which includes multiple tapping devices and fixing devices. Combined with a multi-axis robotic arm and an automated control system, it can realize multi-directional and multi-station processing, reduce manual adjustments, and improve accuracy and production efficiency.

Benefits of technology

It achieves high-precision, highly automated multi-station processing, reduces manpower consumption, shortens processing time, improves productivity and product quality, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station tapping device which comprises a device body, a machine box is arranged on the device body, a control device is arranged at the inner end of the upper portion of the machine box, and a first tapping device and a second tapping device are arranged at the upper position of one side of the machine box. A moving device and a plurality of fixing devices are arranged at the middle end of one side of the machine box, a third tapping device is arranged on the lower portion of one side of the machine box, a feeding device is arranged below the fixing devices, a collecting device is arranged below the feeding device, and an inspection device is arranged at the tail end of the feeding device. A brushing device is arranged at the front end of the inspection device; the multi-station numerical control machine tool is simple and reasonable in structure, convenient to use, high in automation degree, capable of achieving multi-directional and multi-station machining, high in accuracy, wide in application range and high in practicability, the labor output value is reduced, the machining time is shortened, the productivity and the production quality are improved, and diversified production requirements are met.
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Description

Technical Field

[0001] The utility model relates to a multi-station tapping device, belonging to the technical field of tapping equipment. Background Art

[0002] Tapping is the process of cutting threads on metal or plastic products with a cutting tool. It is generally used to connect or fix metal or plastic products. Tapping machines are also called tapping machines, thread tapping machines, thread tapping machines, automatic tapping machines, etc. They are mainly used for connecting and fixing metal and plastic, and play a vital role in industrial manufacturing and machinery manufacturing processes.

[0003] At present, the traditional tapping equipment has a single structure. It obviously cannot meet the processing requirements for multiple tapping on the workpiece surface. This requires multiple movements of the tapping drill and the workpiece position, or manual adjustment of the workpiece position to meet the multiple tapping processes on a workpiece, which prolongs the processing time, limits the improvement of productivity, and has certain difficulties in the uniformity of the precision of the processed products. At the same time, in the face of diverse demands such as different specifications, sizes, and shapes, further improvements are needed to better solve various problems encountered in production and processing, thereby improving productivity and increasing corporate benefits.

[0004] To this end, we propose a multi-station tapping device. Summary of the Invention

[0005] (1) Technical issues to be resolved

[0006] In order to solve the above problems, the utility model provides a multi-station tapping device with a simple and reasonable structure, easy use, high degree of automation, and multi-directional and multi-station processing with high precision, reducing manpower output value, reducing processing time, improving productivity and production quality, meeting diversified production needs, wide range of applications, and strong practicality.

[0007] (2) Technical solution

[0008] The utility model discloses a multi-station tapping device, which comprises: a device body, a chassis is arranged on the device body, a control device is arranged at the upper inner end of the chassis, a first tapping device and a second tapping device are arranged at the upper position of one side of the chassis, a moving device and a plurality of fixing devices are arranged at the middle end of one side of the chassis, a third tapping device is arranged at the lower position of one side of the chassis, a feeding device is arranged below the fixing device, a collecting device is arranged below the feeding device, an inspection device is arranged at the end position of the feeding device, and a cleaning device is arranged at the front end position of the inspection device.

[0009] Furthermore, the chassis is provided with a box body and multiple support members, the inner end of the box body is provided with multiple power units, electronic circuit units and heat dissipation units, and the control device is electrically connected to the electronic circuit unit, and the control device is provided with a display screen, touch buttons and a switch key.

[0010] Furthermore, the first tapping device, the second tapping device and the third tapping device are all provided with a connecting seat, a multi-axis robotic arm, a tapping motor and a tapping drill bit.

[0011] Furthermore, the moving device is provided with connecting bars and slide rails, and the fixing device is provided with a fixing seat, a fixing rod and a fixing block, wherein the fixing seat and the fixing rod are connected via gear transmission, and the fixing block and the fixing rod are connected via a hinge.

[0012] Furthermore, the feeding device is provided with a plurality of feeding rollers, and the plurality of feeding rollers are configured to operate in a plurality of segmented controls.

[0013] Furthermore, the collecting device is provided with a chip collecting groove, and the chip collecting groove and the cleaning device are arranged to be interconnected.

[0014] Furthermore, the inspection device is provided with an inspection channel, an alarm, an upper scanner and a lower scanner.

[0015] Furthermore, the cleaning device is provided with a cleaning brush head, an upper dust hood, a lower dust hood, a dust suction channel and a dust collector, and the cleaning brush head is installed at the hood opening of the dust hood.

[0016] (3) Beneficial effects

[0017] Compared with the existing technology, the utility model has the following beneficial effects: the utility model has a simple and reasonable structure, is easy to use, has a high degree of automation, realizes multi-directional and multi-station processing, has high precision, reduces manpower output value, reduces processing time, improves productivity and production quality, meets diversified production needs, has a wide range of applications, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a structural diagram of the present utility model.

[0020] Figure 2 It is a side structural schematic diagram of the utility model.

[0021] Figure 3 It is a structural schematic diagram of the tapping device of the present utility model.

[0022] Figure 4 It is a structural schematic diagram of the fixing device of the present utility model.

[0023] 1-Device body; 2-Chassis; 3-Control device; 4-First tapping device; 5-Second tapping device; 6-Moving device; 7-Fixed device; 8-Third tapping device; 9-Feeding device; 10-Collecting device; 11-Inspection device; 12-Cleaning device; 4-1-Connecting seat; 4-2-Multi-axis robotic arm; 4-3-Tapping motor; 4-4-Tapping drill bit; 7-1-Fixed seat; 7-2-Fixed rod; 7-3-Fixed block. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0025] like Figure 1 A multi-station tapping device is shown, comprising: a device body 1, a chassis 2 is provided on the device body 1, a control device 3 is provided at the upper inner end of the chassis 2, a first tapping device 4 and a second tapping device 5 are provided at the upper position of one side of the chassis 2, a moving device 6 and a plurality of fixing devices 7 are provided at the middle end of one side of the chassis 2, a third tapping device 8 is provided at the lower position of one side of the chassis 2, a feeding device 9 is provided below the fixing device 7, a collecting device 10 is provided below the feeding device 9, an inspection device 11 is provided at the end position of the feeding device 9, and a cleaning device 12 is provided at the front end position of the inspection device 11;

[0026] The chassis 2 is provided with a box body and a plurality of supporting members, and the inner end of the box body is provided with a plurality of power units, an electronic circuit unit and a heat dissipation unit, and the control device 3 is electrically connected to the electronic circuit unit, and the control device 3 is provided with a display screen, touch buttons and a switch key;

[0027] The first tapping device 4, the second tapping device 5 and the third tapping device 8 are all provided with a connecting seat 4-1, a multi-axis robotic arm 4-2, a tapping motor 4-3 and a tapping drill bit 4-4;

[0028] The moving device 6 is provided with a connecting bar and a slide rail, and the fixing device 7 is provided with a fixing seat 7-1, a fixing rod 7-2 and a fixing block 7-3. The fixing seat 7-1 and the fixing rod 7-2 are connected by a gear transmission, and the fixing block 7-3 and the fixing rod 7-2 are connected by a hinge;

[0029] The feeding device 9 is provided with a plurality of feeding rollers, and the plurality of feeding rollers are set to operate in a plurality of segmented control modes;

[0030] The collecting device 10 is provided with a chip collecting groove, and the chip collecting groove and the cleaning device 12 are arranged to be interconnected;

[0031] The inspection device 11 is provided with an inspection channel, an alarm, an upper scanner and a lower scanner;

[0032] The cleaning device 12 is provided with a cleaning brush head, an upper dust collection hood, a lower dust collection hood, a dust collection channel and a dust collector, and the cleaning brush head is installed at the hood opening of the dust collection hood.

[0033] The utility model has a simple and reasonable structure, is easy to use, has a high degree of automation, realizes multi-directional and multi-station processing, has high precision, reduces manpower output value, reduces processing time, improves productivity and production quality, meets diversified production needs, has a wide range of applications, and is highly practical.

[0034] Working principle of the present invention: A multi-station tapping device shown in the present invention includes a device body 1, a chassis 2, a control device 3, a first tapping device 4, a second tapping device 5, a moving device 6, a fixing device 7, a third tapping device 8, a loading device 9, a collecting device 10, an inspection device 11 and a cleaning device 12; first, the workpiece to be processed is loaded and transported by the loading device 9, and conveying equipment is externally connected to both sides of the loading device 9. The loading device 9 is composed of a plurality of feed rollers controlled and operated in a plurality of sections. When the material is loaded and transported to the position below the first tapping device 4 and the second tapping device 5, the multi-axis robot arm 4-2 of the tapping device is used to adjust and adjust the tapping position, and the tapping processing is performed under the action of the tapping motor 4-3 and the tapping drill bit 4-4. The first tapping device 4 and the second tapping device 5 mainly perform tapping on the top of the workpiece. And four sides are tapped, and the same operation is performed when it is transported to the third tapping device 8. The third tapping device 8 mainly performs tapping on the bottom surface of the workpiece to meet various tapping needs. It can be multi-sided or single-sided. The processing methods are diverse and multi-station processing can be performed. During the tapping process, the fixing device 7 fixes the workpiece to prevent it from falling and slipping. The fixing devices 7 are provided with multiple devices, and the position distance between the fixing devices 7 can be adjusted at will on the moving device 6. The workpiece after tapping is brought into the cleaning device 12 for cleaning and dust collection. After dust removal, the inspection device 11 scans and inspects the processed workpiece to see whether the tapping is accurate, remove unqualified products, improve the qualified rate of products, ensure product quality, high processing efficiency, and improve production benefits.

[0035] Among them, the control device 3 controls the operation of the entire device body 1. The chassis 2 includes multiple power units, electronic circuit units and heat dissipation units, and is electrically connected to the control device 3. The multiple power units provide power support for the first tapping device 4, the second tapping device 5, the fixing device 7, the third tapping device 8 and the loading device 9 respectively. The electronic circuit unit provides power support for the entire device body 1 and the inspection device 11 and the cleaning device 12. The heat dissipation unit can better dissipate heat for the equipment to ensure smooth operation of the machine; the collection device 10 is used to collect the falling chips during the tapping process to ensure a clean working environment, avoid dangers during the processing process, improve the safety of operations, and ensure the orderly progress of work.

[0036] The utility model uses multiple tapping devices to tap multiple surfaces of a workpiece, thus avoiding the singleness of processing and meeting various needs. At the same time, it reduces dependence on manual labor, improves processing efficiency, and greatly improves product productivity and production quality.

[0037] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Any modifications and improvements to the technical solution of the present invention made by a person of ordinary skill in the art without departing from the design concept of the present invention shall fall within the scope of protection of the present invention. The technical content sought to be protected by the present invention is fully set forth in the claims.

Claims

1. A multi-station tapping device, characterized in that: The invention comprises a device body (1), wherein a chassis (2) is provided on the device body (1), a control device (3) is provided at the upper inner end of the chassis (2), a first tapping device (4) and a second tapping device (5) are provided at the upper position of one side of the chassis (2), a moving device (6) and a plurality of fixing devices (7) are provided at the middle end of one side of the chassis (2), a third tapping device (8) is provided at the lower position of one side of the chassis (2), a feeding device (9) is provided below the fixing device (7), a collecting device (10) is provided below the feeding device (9), an inspection device (11) is provided at the end position of the feeding device (9), and a cleaning device (12) is provided at the front end position of the inspection device (11).

2. A multi-station tapping device according to claim 1, characterized in that: The chassis (2) is provided with a box body and a plurality of supporting members, the inner end of the box body is provided with a plurality of power units, an electronic circuit unit and a heat dissipation unit, and the control device (3) is electrically connected to the electronic circuit unit, and the control device (3) is provided with a display screen, a touch button and an on / off key.

3. The multi-station tapping device according to claim 1, characterized in that: The first tapping device (4), the second tapping device (5) and the third tapping device (8) are all provided with a connecting seat (4-1), a multi-axis mechanical arm (4-2), a tapping motor (4-3) and a tapping drill bit (4-4).

4. The multi-station tapping device according to claim 1, characterized in that: The moving device (6) is provided with a connecting bar and a slide rail, and the fixing device (7) is provided with a fixing seat (7-1), a fixing rod (7-2) and a fixing block (7-3). The fixing seat (7-1) and the fixing rod (7-2) are connected by a gear transmission, and the fixing block (7-3) and the fixing rod (7-2) are connected by a hinge.

5. The multi-station tapping device according to claim 1, characterized in that: The feeding device (9) is provided with a plurality of feeding rollers, and the plurality of feeding rollers are configured to operate in a plurality of segmented control modes.

6. The multi-station tapping device according to claim 1, characterized in that: The collecting device (10) is provided with a chip collecting groove, and the chip collecting groove and the cleaning device (12) are arranged to be interconnected.

7. The multi-station tapping device according to claim 1, characterized in that: The inspection device (11) is provided with an inspection channel, an alarm, an upper scanner and a lower scanner.

8. The multi-station tapping device according to claim 1, characterized in that: The cleaning device (12) is provided with a cleaning brush head, an upper dust collection hood, a lower dust collection hood, a dust collection channel and a dust collector, and the cleaning brush head is installed at the hood opening of the dust collection hood.