Mechanical part welding robot

Abstract

The utility model provides a mechanical part welding robot. The mechanical part welding robot comprises a base, a welding robot body and a filter box are mounted at the top of the base, and a first mounting block, a second mounting block and a mounting rod are mounted on the welding robot body; two partition plates are installed in the filter box, and the space in the filter box is divided into a left space, a middle air channel and a right space through the two partition plates; an air exhaust mechanism is arranged on the filter box and comprises an exhaust fan, an exhaust pipe, a first connecting pipe, a first air exhaust pipe, a second connecting pipe, a second air exhaust pipe, a mounting rod, an L-shaped connecting pipe and a first telescopic hose. The mechanical part welding robot has the advantages that smoke generated in the welding process of the robot can be extracted and purified, and then the problems that air in the environment is affected due to the fact that welding smoke drifts around, and the working environment is prone to being polluted can be solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical parts welding robots, in particular to a mechanical parts welding robot. Background Art

[0002] With the replacement of humans with machines and the promotion of intelligent factories, robots are increasingly used in the field of welding, especially in the production of forklift structural parts.

[0003] The welding robot lacks a fume treatment structure and is unable to process the fume generated by the welding robot. The welding fume will drift everywhere, affecting the air in the environment and easily polluting the working environment.

[0004] Therefore, it is necessary to provide a new mechanical parts welding robot to solve the above-mentioned technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a mechanical parts welding robot that can extract and purify the fume generated by the robot during the welding process, thereby solving the problem that the welding fume drifts around and affects the air in the environment and easily pollutes the working environment.

[0006] In order to solve the above technical problems, the utility model provides a mechanical parts welding robot comprising: a base, a welding robot body and a filter box are mounted on the top of the base, and a mounting block 1, a mounting block 2 and a mounting rod are mounted on the welding robot body;

[0007] Two partition plates are installed in the filter box, and the space in the filter box is divided into a left space, a middle air duct and a right space by the two partition plates;

[0008] The filter box is provided with an exhaust mechanism, and the exhaust mechanism includes an exhaust fan, an exhaust pipe, a connecting pipe 1, an exhaust pipe 1, a connecting pipe 2, an exhaust pipe 2, a mounting rod, an L-shaped connecting pipe and a telescopic hose 1. The exhaust fan is installed on the top of the filter box, and the exhaust pipe is installed on the exhaust port of the exhaust fan, the connecting pipe 1 is installed on the mounting block 1, and the exhaust pipe 1 is installed on the exhaust port of the exhaust fan, and the end of the exhaust pipe 1 away from the exhaust fan is connected to the connecting pipe 1, the connecting pipe 2 is installed on the mounting block 2, the exhaust pipe 2 is installed on the connecting pipe 2, the L-shaped connecting pipe is installed on the mounting rod, the telescopic hose 1 is connected to the end of the connecting pipe 2 away from the exhaust pipe 2, and the other end of the telescopic hose 1 is connected to the L-shaped connecting pipe, one end of the connecting pipe 1 is connected to the telescopic hose 2, and the top of the telescopic hose 2 is connected to the other end of the L-shaped connecting pipe.

[0009] As a further solution of the present invention, a purification mechanism is provided in the filter box, and the purification mechanism includes a water tank. The water tank is installed in the left space, and the exhaust pipe extends into the water tank at one end away from the exhaust fan.

[0010] As a further solution of the present invention, a water inlet pipe and a drain pipe are installed on one side outer wall of the filter box, and control valves are provided on the water inlet pipe and the drain pipe. One end of the water inlet pipe and the drain pipe extend into the water tank.

[0011] As a further solution of the present invention, the purification mechanism also includes two filter plates, two partition plates are provided with through openings, and the two filter plates are respectively arranged on the two through openings. The filter plates are adapted to the through openings, and slots are provided inside both sides of the through openings. Elastic blocks are installed on the outer walls of both sides of the filter plates, and the elastic blocks are adapted to the slots.

[0012] As a further solution of the present invention, the purification mechanism also includes three groups of concave sliders and three filter elements. The three groups of concave sliders are all installed in the right space. The three filter elements are respectively slidably installed on the three groups of concave sliders. The three filter elements are activated carbon plate 1, filter cotton plate and activated carbon plate 2 from top to bottom.

[0013] As a further solution of the present invention, a sealing door is hingedly installed on one side outer wall of the filter box.

[0014] Compared with related technologies, the mechanical parts welding robot provided by the present invention has the following beneficial effects:

[0015] 1. The utility model is equipped with an exhaust mechanism and a purification mechanism, so that the fume generated by the robot during the welding process can be extracted and purified, thereby solving the problem that the welding fume drifts around and affects the air in the environment and easily pollutes the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the assembly of the partition plate and the filter plate in the utility model;

[0020] Figure 4 This is a schematic diagram of Example 2 of the present utility model;

[0021] Figure 5 This is a schematic diagram of the image data comparison process in Example 2 of the present utility model.

[0022] In the figure: 1. Base; 2. Welding robot body; 3. Filter box; 4. Partition plate; 5. Exhaust fan; 6. Exhaust pipe; 7. Mounting block 1; 8. Connecting pipe 1; 9. Exhaust pipe 1; 10. Mounting block 2; 11. Connecting pipe 2; 12. Exhaust pipe 2; 13. Mounting rod; 14. L-shaped connecting pipe; 15. Telescopic hose 1; 16. Telescopic hose 2; 17. Water tank; 18. Filter plate; 19. Concave slider; 20. Filter element. DETAILED DESCRIPTION

[0023] Example 1

[0024] A mechanical parts welding robot, please refer to Figure 1 、 Figure 2 and Figure 3 ,in, Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ; Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ; Figure 3 This is a schematic diagram of the assembly of the partition plate and filter plate in the present invention. The mechanical parts welding robot includes: a base 1, on top of which is mounted a welding robot body 2 and a filter box 3, and on which are mounted mounting blocks 1, 7, 10, and a mounting rod 13;

[0025] Two partition plates 4 are installed in the filter box 3, and the space in the filter box 3 is divided into a left space, a middle air duct and a right space by the two partition plates 4;

[0026] The filter box 3 is provided with an exhaust mechanism, which includes an exhaust fan 5, an exhaust pipe 6, a connecting pipe 18, an exhaust pipe 19, a connecting pipe 2 11, an exhaust pipe 2 12, a mounting rod 13, an L-shaped connecting pipe 14 and a telescopic hose 15. The exhaust fan 5 is installed on the top of the filter box 3, the exhaust pipe 6 is installed on the exhaust port of the exhaust fan 5, the connecting pipe 18 is installed on the mounting block 17, the exhaust pipe 19 is installed on the exhaust port of the exhaust fan 5, and the exhaust pipe 19 is away from the exhaust fan 5. One end is connected to the connecting pipe 18, the connecting pipe 2 11 is installed on the mounting block 2 10, the exhaust pipe 2 12 is installed on the connecting pipe 2 11, the L-shaped pipe 14 is installed on the mounting rod 13, the telescopic hose 15 is connected to the end of the connecting pipe 2 11 away from the exhaust pipe 2 12, the other end of the telescopic hose 15 is connected to the L-shaped pipe 14, one end of the connecting pipe 18 is connected to the telescopic hose 2 16, and the top of the telescopic hose 2 16 is connected to the other end of the L-shaped pipe 14.

[0027] The filter box 3 is provided with a purification mechanism, which includes a water tank 17 . The water tank 17 is installed in the left space, and one end of the exhaust pipe 6 away from the exhaust fan 5 extends into the water tank 17 .

[0028] An inlet pipe and a drain pipe are installed on one side outer wall of the filter box 3 . A control valve is provided on each of the inlet pipe and the drain pipe. One end of each of the inlet pipe and the drain pipe extends into the water tank 17 .

[0029] The purification mechanism also includes two filter plates 18. Both partition plates 4 are provided with through openings. The two filter plates 18 are respectively arranged on the two through openings. The filter plates 18 are adapted to the through openings. Card slots are provided inside both sides of the through openings. Elastic card blocks are installed on the outer walls of both sides of the filter plates 18, and the elastic card blocks are adapted to the card slots.

[0030] The purification mechanism also includes three groups of concave sliders 19 and three filter elements 20. The three groups of concave sliders 19 are all installed in the right space. The three filter elements 20 are respectively slidably installed on the three groups of concave sliders 19. The three filter elements 20 are activated carbon plate 1, filter cotton plate and activated carbon plate 2 from top to bottom.

[0031] A sealing door is hingedly mounted on one side outer wall of the filter box 3 .

[0032] The working principle of the mechanical parts welding robot provided by the utility model is as follows:

[0033] Step 1: During use, when the welding robot body 2 generates smoke during operation, the exhaust fan 5 is started, and the smoke generated is extracted through the cooperation of the exhaust pipe 2 12, the connecting pipe 2 11, the telescopic hose 15, the L-shaped connecting pipe 14, the telescopic hose 2 16, the connecting pipe 1 8 and the exhaust pipe 1 9 (two valves are provided on the connecting pipe 1 8, and the two valves are respectively located on both sides of the exhaust pipe 1 9. When extracting smoke, the valve close to the mounting block 1 7 is opened), and the extracted smoke is discharged into the water tank 17 through the exhaust pipe 6 (the end of the exhaust pipe 6 away from the exhaust fan 5 extends into the water tank 17, and the water tank 17 is provided with a sodium hydroxide solution), so that the smoke reacts with the sodium hydroxide solution and is purified;

[0034] Step 2: The purified gas floats upward and is then filtered through the two filter plates 18 on the two partition plates 4. The filtered gas passes through three filter elements 20 in sequence for final purification, which can adsorb small toxic particles in the gas and remove odors. The final gas is discharged through the vent pipe (a vent pipe is installed on one side of the outer wall of the filter box 3);

[0035] Step 3: A sealing door is installed on the filter box 3. Open the sealing door to replace the filter plate 18 and the three filter elements 20.

[0036] Example 2, as Figure 4 and Figure 5 shown.

[0037] A mechanical parts welding robot, wherein a placement plate is installed on the top of the filter box 3, an L-shaped plate is installed on the placement plate, and a high-definition camera is installed on the L-shaped plate. The placement plate is used to place the workpiece after welding, and the high-definition camera is used to take pictures of the workpiece after welding (the high-definition camera is connected to an adapter controller including a display screen and an alarm). The filtered image data transmitted by the high-definition camera is displayed through the adapter controller and compared with the previously stored qualified image data, so as to facilitate the inspection of whether the welding is qualified. If it is unqualified, an alarm will be issued, thereby improving the detection efficiency.

[0038] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0039] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A mechanical parts welding robot, characterized in that: include: A base, the top of which is mounted with a welding robot body and a filter box, and the welding robot body is mounted with a first mounting block, a second mounting block and a mounting rod; Two partition plates are installed in the filter box, and the space in the filter box is divided into a left space, a middle air duct and a right space by the two partition plates; The filter box is provided with an exhaust mechanism, and the exhaust mechanism includes an exhaust fan, an exhaust pipe, a connecting pipe 1, an exhaust pipe 1, a connecting pipe 2, an exhaust pipe 2, a mounting rod, an L-shaped connecting pipe and a telescopic hose 1. The exhaust fan is installed on the top of the filter box, and the exhaust pipe is installed on the exhaust port of the exhaust fan, the connecting pipe 1 is installed on the mounting block 1, and the exhaust pipe 1 is installed on the exhaust port of the exhaust fan, and the end of the exhaust pipe 1 away from the exhaust fan is connected to the connecting pipe 1, the connecting pipe 2 is installed on the mounting block 2, the exhaust pipe 2 is installed on the connecting pipe 2, the L-shaped connecting pipe is installed on the mounting rod, the telescopic hose 1 is connected to the end of the connecting pipe 2 away from the exhaust pipe 2, and the other end of the telescopic hose 1 is connected to the L-shaped connecting pipe, one end of the connecting pipe 1 is connected to the telescopic hose 2, and the top of the telescopic hose 2 is connected to the other end of the L-shaped connecting pipe.

2. The mechanical parts welding robot according to claim 1, characterized in that: A purification mechanism is provided in the filter box, and the purification mechanism includes a water tank. The water tank is installed in the left space, and one end of the exhaust pipe away from the exhaust fan extends into the water tank.

3. The mechanical parts welding robot according to claim 2, characterized in that: A water inlet pipe and a drain pipe are installed on one side outer wall of the filter box. Control valves are provided on the water inlet pipe and the drain pipe. One end of the water inlet pipe and the drain pipe extend into the water tank.

4. The mechanical parts welding robot according to claim 2, characterized in that: The purification mechanism also includes two filter plates, both partition plates are provided with through openings, and the two filter plates are respectively arranged on the two through openings. The filter plates are adapted to the through openings, and slots are provided inside both sides of the through openings. Elastic blocks are installed on the outer walls of both sides of the filter plates, and the elastic blocks are adapted to the slots.

5. The mechanical parts welding robot according to claim 2, characterized in that: The purification mechanism also includes three groups of concave sliders and three filter elements. The three groups of concave sliders are all installed in the right space. The three filter elements are slidably installed on the three groups of concave sliders respectively. The three filter elements are activated carbon plate 1, filter cotton plate and activated carbon plate 2 from top to bottom.

6. The mechanical parts welding robot according to claim 1, characterized in that: A sealing door is hingedly installed on one side outer wall of the filter box.

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