Seamless welding equipment for stainless steel water segregator
The position of the water divider is automatically clamped and adjusted by rotating the assembly and the motor drive system, which solves the problem of poor quality of manual welding in the prior art and realizes seamless welding of the stainless steel water divider.
Patent Information
- Application Number
- CN202422742999.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the existing water divider welding process, workers are required to manually rotate the positions of the two sections of the water divider, resulting in poor welding quality and difficulty in achieving seamless welding.
The rotating assembly and motor drive system are used to clamp the water distributor through the cylinder and telescopic rod. The motor is used to drive the water distributor to rotate and the lead screw to adjust the position to achieve automatic seamless welding.
The precise, efficient and seamless welding of the water distributor is achieved, which improves the welding quality and efficiency.
Smart Images

Figure CN223382838U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water divider welding, in particular to seamless welding equipment for stainless steel water dividers. Background Art
[0002] Stainless steel manifolds are made of stainless steel and are primarily used in building hot and cold water piping systems, floor heating piping systems, air conditioning piping systems, etc. The main pipe is usually made of stainless steel, while the multi-way branches may be made of copper, and the ball valve is often a copper ball valve.
[0003] The existing patent publication number is CN214769817U, which discloses a water divider welding device, including a welding body, which includes a mounting seat, a mounting ring, a welding structure and a mounting assembly. A mounting ring is movably installed at the middle position of the upper end of the mounting seat, and the welding structure is fixedly installed on both sides of the inner wall of the mounting ring through the mounting assembly. The welding structure includes a mounting frame and a mounting block. An adjustment assembly is provided inside the mounting block. A welding head is installed at one end of the adjustment assembly. The motor drives the driving gear to rotate, and the driving gear drives the rotating screw to rotate through the driven gear. The telescopic screw is extended and contracted under the action of the rotating sleeve, so as to facilitate the adjustment of the distance of the welding head and facilitate the welding of water dividers of different widths. The transmission gear drives the mounting ring to rotate through the rack, so as to facilitate the adjustment of the angle of the welding structure and facilitate better welding of the water divider.
[0004] When welding existing water dividers, workers need to constantly rotate the positions of the two sections to weld them together. However, manual rotation results in poor welding quality and cannot achieve seamless welding. To this end, we propose a stainless steel water divider seamless welding device to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the present invention to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0006] Therefore, the purpose of the present utility model is to provide a seamless welding device for a stainless steel water divider, which can solve the problem that when welding the existing water divider, the staff needs to continuously rotate the position of the two sections of the water divider to weld the two parts of the water divider, but the manual rotation results in poor welding quality and cannot achieve the effect of seamless welding.
[0007] In order to solve the above technical problems, the utility model provides a stainless steel water separator seamless welding device, which adopts the following technical solution: comprising a processing table, wherein a rotating assembly is symmetrically provided on the top of the processing table;
[0008] The rotating assembly includes a bracket, a first cylinder, a first telescopic rod, a connecting rod, a limit slider and an anti-slip clamping plate. The first cylinder is fixedly mounted on the surface of the bracket, and the output end of the first cylinder is fixedly connected to one end of the first telescopic rod. There are four connecting rods, and the four connecting rods are equidistantly hinged on the surface of the first telescopic rod. A limit slider is fixedly mounted on the end of each connecting rod away from the first cylinder, and the clamping plate is fixedly mounted on the side of the limit slider away from the connecting rod.
[0009] Optionally, a movable table is symmetrically provided on the left and right top of the processing table, and a fixed seat is fixedly installed on the top of the two movable tables. A first motor is fixedly installed on the side away from the two fixed seats, and the output end of the first motor is fixedly connected to a drive shaft, and the end of the drive shaft away from the first motor is fixedly installed on the surface of the bracket.
[0010] Optionally, a connecting frame is fixedly installed on one side of the bracket away from the adjacent fixing seat, and four sliding grooves are opened at equal distances on the surface of the connecting frame. Each of the limiting sliding blocks is respectively embedded and slidably set inside the corresponding sliding groove.
[0011] Optionally, a first bidirectional screw is rotatably connected between the front and rear inner walls of the inner cavity of the moving platform, and the front and rear sections of the first bidirectional screw are both threadedly connected to moving blocks, and a limit plate is fixedly installed on the top of each moving block.
[0012] Optionally, a second bidirectional screw is rotatably connected between the left and right inner walls of the inner cavity of the processing table, and the left and right sections of the second bidirectional screw are both threadedly connected to movable blocks, and the movable table is fixedly installed on the top of the corresponding movable block.
[0013] Optionally, a second motor is fixedly installed on the rear side of the movable table, and the output end of the second motor is fixedly connected to the rear end of the first bidirectional screw. A third motor is fixedly installed on the left side of the processing table, and the output end of the third motor is fixedly connected to the left end of the second bidirectional screw.
[0014] Optionally, a support base is fixedly installed in the middle of the top of the processing table, a second cylinder is fixedly installed on the top of the support base, a second telescopic rod is fixedly connected to the bottom output end of the second cylinder, and a welding head is fixedly installed on the bottom of the second telescopic rod.
[0015] To sum up, the utility model includes at least one of the following beneficial effects: 1. By setting a rotating component, the staff can move one end of the water divider between multiple clamping plates, and then start the first cylinder. The start of the first cylinder drives the first telescopic rod to move, and the movement of the first telescopic rod drives the limit slider to move inside the slide groove through the connecting rod. At this time, the clamping plate clamps and fixes one end of the water divider when following the movement of the limit slider. By starting the first motor, the first motor starts and drives the drive shaft to rotate. The rotation of the drive shaft can drive the water divider to rotate, thereby realizing the rotation of the two water divider parts under the action of the clamping plate, thereby cooperating with the welding head to perform seamless welding, which is accurate and efficient.
[0016] 2. By setting up a second motor, when one end of the water divider is clamped and fixed, the staff starts the second motor, and the second motor starts to drive the first bidirectional screw to rotate. The rotation of the first bidirectional screw drives the front and rear sections of the moving blocks to move closer to each other, that is, the two limit plates move closer to each other to clamp the water divider part, thereby limiting the water divider part. By setting up a third motor, the third motor starts to drive the second bidirectional screw to rotate. The rotation of the second bidirectional screw drives the left and right sections of the moving blocks to move closer to each other, that is, the water divider parts on the moving platform move closer to each other, thereby facilitating subsequent welding processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 For the utility model Figure 1 A in the middle is an enlarged schematic diagram;
[0020] Figure 3 It is a left perspective schematic diagram of the overall structure of the utility model;
[0021] Figure 4 It is a schematic top view of the overall structure of the utility model;
[0022] Figure 5 It is a schematic diagram of the rear side of the overall structure of the utility model.
[0023] Explanation of the accompanying drawings: 1. Processing table; 2. Bracket; 3. First cylinder; 4. First telescopic rod; 5. Connecting rod; 6. Limiting slider; 7. Clamping plate; 8. Welding head; 9. Moving table; 10. Fixed seat; 11. First motor; 12. Driving shaft; 13. Connecting frame; 14. Slide; 15. First bidirectional screw; 16. Moving block; 17. Limiting plate; 18. Second bidirectional screw; 19. Movable block; 20. Second motor; 21. Third motor; 22. Support seat; 23. Second cylinder; 24. Second telescopic rod. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-5 The utility model is described in further detail.
[0025] Example 1, refer to Figure 1-5 In this embodiment, in order to solve the problem that when welding the existing water divider, the worker needs to continuously rotate the positions of the two sections of the water divider to weld the two parts of the water divider, but the manual rotation has poor welding quality and cannot achieve the effect of seamless welding, the utility model discloses a stainless steel water divider seamless welding device.
[0026] It includes a processing table 1, and a rotating component is symmetrically provided on the top of the processing table 1;
[0027] The rotating assembly includes a bracket 2, a first cylinder 3, a first telescopic rod 4, a connecting rod 5, a limit slider 6 and an anti-slip clamping plate 7. The first cylinder 3 is fixedly mounted on the surface of the bracket 2, and the output end of the first cylinder 3 is fixedly connected to one end of the first telescopic rod 4. There are four connecting rods 5, and the four connecting rods 5 are movably hinged at equal distances on the surface of the first telescopic rod 4. The end of each connecting rod 5 away from the first cylinder 3 is fixedly mounted with a limit slider 6, and the clamping plate 7 is fixedly mounted on the side of the limit slider 6 away from the connecting rod 5.
[0028] A movable table 9 is symmetrically provided on the top of the processing table 1. A fixed seat 10 is fixedly installed on the top of the two movable tables 9. A first motor 11 is fixedly installed on the side away from the two fixed seats 10. The output end of the first motor 11 is fixedly connected to a drive shaft 12, and the end of the drive shaft 12 away from the first motor 11 is fixedly installed on the surface of the bracket 2.
[0029] A connecting frame 13 is fixedly mounted on one side of the bracket 2 away from the adjacent fixing seat 10. Four sliding grooves 14 are opened at equal distances on the surface of the connecting frame 13. Each limiting slider 6 is respectively embedded and slidably set in the corresponding sliding groove 14.
[0030] The sliding groove 14 can limit the movement of the limiting slider 6.
[0031] A first bidirectional screw 15 is rotatably connected between the front and rear inner walls of the inner cavity of the movable platform 9. The front and rear sections of the first bidirectional screw 15 are both threadedly connected to movable blocks 16, and a limit plate 17 is fixedly installed on the top of each movable block 16.
[0032] A second bidirectional screw 18 is rotatably connected between the inner walls on the left and right sides of the inner cavity of the processing table 1. The left and right ends of the second bidirectional screw 18 are both threadedly connected to movable blocks 19, and the movable table 9 is fixedly installed on the top of the corresponding movable block 19.
[0033] A second motor 20 is fixedly installed on the rear side of the movable table 9, and the output end of the second motor 20 is fixedly connected to the rear end of the first bidirectional screw 15. A third motor 21 is fixedly installed on the left side of the processing table 1, and the output end of the third motor 21 is fixedly connected to the left end of the second bidirectional screw 18;
[0034] By providing the third motor 21 , the third motor 21 is started to drive the second bidirectional lead screw 18 to rotate.
[0035] A support base 22 is fixedly installed in the middle of the top of the processing table 1, a second cylinder 23 is fixedly installed on the top of the support base 22, a second telescopic rod 24 is fixedly connected to the output end of the bottom of the second cylinder 23, and a welding head 8 is fixedly installed at the bottom of the second telescopic rod 24;
[0036] The second cylinder 23 is activated to drive the welding head 8 to move downward through the second telescopic rod 24, thereby welding the water divider part.
[0037] The specific working principle is: first, the staff can move one end of the water divider between multiple clamping plates 7, and then start the first cylinder 3. The first cylinder 3 starts to drive the first telescopic rod 4 to move. The first telescopic rod 4 moves and drives the limit slider 6 to move inside the slide groove 14 through the connecting rod 5. At this time, the clamping plate 7 clamps and fixes one end of the water divider when following the movement of the limit slider 6. By starting the first motor 11, the first motor 11 starts to drive the drive shaft 12 to rotate. The rotation of the drive shaft 12 can drive the water divider to rotate, thereby realizing the rotation of the two water divider parts under the action of the clamping plate 7, thereby cooperating with the welding head 8 for seamless welding. By setting up a second motor 20, when one end of the water divider is clamped and fixed, the staff starts the second motor 20, and the second motor 20 starts to drive the first bidirectional screw 15 to rotate. The rotation of the first bidirectional screw 15 drives the front and rear sections of the movable blocks 16 to move closer to each other, that is, the two limit plates 17 move closer to each other to clamp the water divider part, thereby limiting the water divider part. By setting up a third motor 21, the third motor 21 starts to drive the second bidirectional screw 18 to rotate, and the rotation of the second bidirectional screw 18 drives the left and right sections of the movable blocks 19 to move closer to each other, that is, the water divider parts on the movable platform 9 move closer to each other, thereby facilitating subsequent welding processing.
[0038] The wiring diagram of the motor and cylinder in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the motor and cylinder are not explained in detail.
[0039] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A stainless steel water separator seamless welding device, comprising a processing table (1), characterized in that: The top of the processing table (1) is symmetrically provided with a rotating assembly; The rotating assembly comprises a bracket (2), a first cylinder (3), a first telescopic rod (4), a connecting rod (5), a limiting slider (6) and an anti-slip clamping plate (7), wherein the first cylinder (3) is fixedly mounted on the surface of the bracket (2), the output end of the first cylinder (3) is fixedly connected to one end of the first telescopic rod (4), there are four connecting rods (5), and the four connecting rods (5) are movably hinged and arranged at equal distances on the surface of the first telescopic rod (4), and the limiting slider (6) is fixedly mounted on the end of each connecting rod (5) away from the first cylinder (3), and the clamping plate (7) is fixedly mounted on the side of the limiting slider (6) away from the connecting rod (5).
2. The stainless steel water separator seamless welding equipment according to claim 1, characterized in that: A movable platform (9) is symmetrically provided on the top of the processing platform (1), and a fixed seat (10) is fixedly installed on the top of each of the two movable platforms (9). A first motor (11) is fixedly installed on the side away from each other of the two fixed seats (10). The output end of the first motor (11) is fixedly connected to a drive shaft (12), and the end of the drive shaft (12) away from the first motor (11) is fixedly installed on the surface of the bracket (2).
3. The stainless steel water separator seamless welding equipment according to claim 1, characterized in that: A connecting frame (13) is fixedly mounted on one side of the bracket (2) away from the adjacent fixing seat (10), and four sliding grooves (14) are opened at equal distances on the surface of the connecting frame (13), and each of the limiting sliders (6) is respectively embedded and slidably arranged inside the corresponding sliding groove (14).
4. The stainless steel water separator seamless welding equipment according to claim 2, characterized in that: A first bidirectional screw (15) is rotatably connected between the front and rear inner walls of the inner cavity of the movable platform (9), and the front and rear sections of the first bidirectional screw (15) are both threadedly connected to movable blocks (16), and a limiting plate (17) is fixedly installed on the top of each movable block (16).
5. The stainless steel water separator seamless welding equipment according to claim 4, characterized in that: A second bidirectional screw (18) is rotatably connected between the inner walls on the left and right sides of the inner cavity of the processing table (1), and the left and right sections of the second bidirectional screw (18) are both threadedly connected to movable blocks (19), and the movable table (9) is fixedly installed on the top of the corresponding movable block (19).
6. The stainless steel water separator seamless welding equipment according to claim 5, characterized in that: A second motor (20) is fixedly mounted on the rear side of the movable table (9), and an output end of the second motor (20) is fixedly connected to the rear end of the first bidirectional lead screw (15). A third motor (21) is fixedly mounted on the left side of the processing table (1), and an output end of the third motor (21) is fixedly connected to the left end of the second bidirectional lead screw (18).
7. The stainless steel water separator seamless welding equipment according to claim 1, characterized in that: A support base (22) is fixedly mounted in the middle of the top of the processing table (1); a second cylinder (23) is fixedly mounted on the top of the support base (22); a second telescopic rod (24) is fixedly connected to the bottom output end of the second cylinder (23); and a welding head (8) is fixedly mounted on the bottom of the second telescopic rod (24).