Tube plate welding machine
By designing the positioning and rotating parts of the tube-to-sheet welder, the problem of difficult positioning of the welding gun head during welding of dense pipe fittings was solved, and the accuracy and efficiency of welding were improved.
Patent Information
- Application Number
- CN202422561075.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
When dense pipes are welded to plates, it is difficult for the welding gun head to accurately position itself in a narrow space and reach the welding point, making it difficult to ensure welding quality.
A tube-to-sheet welding machine was designed, which includes a positioning part and a rotating part. The core shaft and positioning block are used to achieve concentric positioning of the welding gun head, and the welding assembly is sent to the welding point through the rotating assembly. Combined with the arc length adjustment and slider groove structure, the welding accuracy and efficiency are ensured.
It realizes fast and accurate positioning and welding of the welding gun head in dense pipe welding scenarios, improving welding quality and efficiency.
Smart Images

Figure CN223382855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding machine structures, in particular to a tube-to-sheet welding machine. Background Art
[0002] The main application scenario of the tube-to-sheet welding machine is the welding of pipe fittings and plates, especially the scenario when dense pipe fittings are welded on the same plate. In such a scenario, the welding gun head needs to complete the precise positioning of the welding point in a narrow space, and complete the welding of the pipe fittings without being disturbed by various pipe fittings in the use environment. However, the components of the welding gun head are often relatively large, and the spacing between the pipe fittings is too small, which makes it impossible for the welding gun head to easily reach the welding point. Therefore, this application proposes a solution to this demand. Summary of the Invention
[0003] Purpose of the utility model: The purpose of the utility model is to provide a tube-to-sheet welding machine that can be suitable for the scenario of welding dense pipes on plates, so that the welding gun head can be quickly and accurately inserted into the welding point to improve the welding quality.
[0004] Technical solution: The tube-to-sheet welding machine described in the present invention includes a positioning part and a rotating part. The positioning part includes a core shaft concentric with the welding hole and a positioning block connected to the core shaft. The rotating part includes a rotating assembly rotating around the core shaft and a welding assembly arranged on the rotating assembly. The end of the core shaft is connected to the positioning block, and the tail of the core shaft is connected to the rotating assembly. The welding gun head in the welding assembly is facing the welding hole.
[0005] Preferably, the positioning block and the core shaft are respectively located on both sides of the plate where the welding hole is located. A screw that can pass through the welding hole is provided at one end of the positioning block facing the welding hole, and the screw is threadedly connected to the core shaft at the other end of the welding hole.
[0006] Preferably, the end surface of the positioning block facing the welding hole is concentric with the welding hole and has an inner diameter larger than the inner diameter of the welding hole.
[0007] Preferably, the rotating assembly includes a core shaft support sleeve, a support sleeve end cover, a welding part substrate, an arc length adjustment mounting bracket and a welding gun mounting plate. The tail of the core shaft extends into the support sleeve end cover and is rotatably connected to the support sleeve end cover. The tail of the support sleeve end cover is connected to the core shaft support sleeve, and the tail of the core shaft support sleeve is connected to the welding part substrate. An arc length adjustment mounting bracket is provided on the end face of the welding part substrate facing the welding hole position. A welding gun mounting plate is slidably connected to the arc length adjustment mounting bracket, and a welding assembly is installed on the side of the welding gun mounting plate facing the welding hole position.
[0008] Preferably, a slide groove is provided on the arc length adjustment mounting bracket along the horizontal direction, a slider is slidably provided in the slide groove, and the welding gun mounting plate is fixedly connected to the slider and moves in the slide groove following the slider.
[0009] Preferably, a positioning sleeve is rotatably connected to the core shaft, and a connecting plate is provided on the positioning sleeve. One end of the connecting plate is fixedly connected to the positioning sleeve, and the other end is fixedly connected to the welding gun mounting plate by a bolt after the relative position of the welding gun mounting plate and the arc length adjustment mounting bracket is adjusted.
[0010] Preferably, the welding assembly includes a welding gun seat and a welding gun head, the welding gun seat is fixedly mounted on the end of the welding gun mounting plate facing the welding hole, and the welding gun head is arranged on the welding gun seat and is rotatably connected to the welding gun seat.
[0011] Beneficial effects: Compared with the prior art, the present invention has the following advantages:
[0012] (1) The utility model completes the center positioning of the welding gun to the welding hole through the positioning part, ensuring the accuracy of the welding point;
[0013] (2) The utility model installs the welding assembly on the rotating assembly, which facilitates the rotating assembly to send the welding assembly to the welding point along the axial direction of the pipe to complete the rotation welding process. It is suitable for the scenario of dense pipe welding on the plate, which improves the welding work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view of the utility model.
[0015] Figure 2 It is a three-dimensional diagram of the present utility model.
[0016] Figure 3 It is a three-dimensional diagram of the rotating component in the present invention.
[0017] Figure 4 This is a front view of the positioning block in the utility model.
[0018] Figure 5 It is a three-dimensional diagram of the welding assembly in the present invention.
[0019] Among them: 100, positioning part; 200, rotating part; 300, plate; 101, core shaft; 102, positioning block; 103, screw; 210, rotating assembly; 211, core shaft support sleeve; 212, support sleeve end cover; 213, welding part base plate; 214, arc length adjustment mounting bracket; 215, welding gun mounting plate; 216, slide groove; 217, slider; 218, positioning sleeve; 219, connecting plate; 220, welding assembly; 221, welding gun head; 222, welding gun seat. DETAILED DESCRIPTION
[0020] The technical solution of the present utility model will be further described below with reference to the accompanying drawings.
[0021] See attached Figures 1 to 5 The tube-to-sheet welding machine shown in the figure comprises a positioning portion 100 and a rotating portion 200, wherein the positioning portion 100 comprises a core shaft 101 concentric with the welding hole and a positioning block 102 connected to the core shaft 101, the rotating portion 200 comprises a rotating assembly 210 rotating around the core shaft 101 and a welding assembly 220 arranged on the rotating assembly 210, the end of the core shaft 101 is connected to the positioning block 102, and the tail is connected to the rotating assembly 210, and the welding gun head 221 in the welding assembly 220 faces the welding hole.
[0022] In this embodiment, the positioning block 102 and the core shaft 101 are respectively located on both sides of the plate 300 where the welding hole is located. The end of the core shaft 101 is connected to the positioning block 102. The positioning block 102 is provided with a screw 103 that can pass through the welding hole at one end facing the welding hole. The screw 103 is threadedly connected to the core shaft 101 at the other end of the welding hole.
[0023] At the same time, the end face of the positioning block 102 facing the welding hole is concentric with the welding hole and has an inner diameter larger than the inner diameter of the welding hole. After the positioning block 102 is connected to the core shaft 101, since the inner diameter of the end face of the positioning block 102 facing the welding hole is larger than the inner diameter of the welding hole, the positioning block 102 is positioned on the left side of the welding hole and the core shaft 101 is positioned on the right side of the welding hole, completing the concentric operation of the positioning part 100 and the welding hole.
[0024] In this embodiment, the rotating assembly 210 includes a core shaft support sleeve 211, a support sleeve end cover 212, a welding part substrate 213, an arc length adjustment mounting bracket 214 and a welding gun mounting plate 215. The tail of the core shaft 101 extends into the support sleeve end cover 212 and is rotatably connected to the support sleeve end cover 212. The tail of the support sleeve end cover 212 is connected to the core shaft support sleeve 211, and the tail of the core shaft support sleeve 211 is connected to the welding part substrate 213. An arc length adjustment mounting bracket 214 is provided on the end surface of the welding part substrate 213 facing the welding hole position. A welding gun mounting plate 215 is slidably connected to the arc length adjustment mounting bracket 214, and a welding assembly 220 is installed on the side of the welding gun mounting plate 215 facing the welding hole position.
[0025] At the same time, a slide groove 216 is provided on the arc length adjustment mounting bracket 214 along the horizontal direction, and a slider 217 is slidingly provided in the slide groove 216. After the welding gun mounting plate 215 is fixedly connected to the slider 217, it moves in the slide groove 216 following the slider 217. This arrangement ensures that after the positioning part 100 is concentric with the welding hole, the rotating assembly 210 set on the core shaft 101 rotates around the core shaft 101, and the circumference formed by the rotation is also concentric with the welding hole, that is, it ensures that the welding arc of the welding assembly 220 installed on the rotating assembly 210 is concentric with the welding hole. The arrangement of the slide groove 216 and the slider 217 can extend the welding assembly 220 installed on the welding gun mounting plate 215 into the vicinity of the welding hole along the space between the pipe fittings.
[0026] In this embodiment, a positioning sleeve 218 is rotatably connected to the core shaft 101, and a connecting plate 219 is provided on the positioning sleeve 218. One end of the connecting plate 219 is fixedly connected to the positioning sleeve 218, and the other end is fixedly connected to the welding gun mounting plate 215 by bolts after the relative position of the welding gun mounting plate 215 and the arc length adjustment mounting bracket 214 is adjusted. After the welding assembly 220 follows the welding gun mounting plate 215 and extends into the vicinity of the welding hole, the welding gun mounting plate 215 and the connecting plate 219 are fixedly connected by bolts, thereby completing the limitation of the axial position of the welding assembly 220 in the pipe fitting to prevent sliding during the welding process.
[0027] In this embodiment, the welding assembly 220 includes a welding gun seat 222 and a welding gun head 221. The welding gun seat 222 is fixedly mounted on the end of the welding gun mounting plate 215 facing the welding hole. The welding gun head 221 is arranged on the welding gun seat 222 and is rotatably connected to the welding gun seat 222. The welding gun head 221 is rotatably connected to the welding gun seat 222, which facilitates fine-tuning of the final welding point and further improves the accuracy of the welding point.
[0028] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed in the present invention are intended to be covered by the claims of the present invention.
Claims
1. A tube-to-sheet welding machine, characterized in that: It includes a positioning part and a rotating part, the positioning part includes a core shaft concentric with the welding hole and a positioning block connected to the core shaft, the rotating part includes a rotating assembly rotating around the core shaft and a welding assembly arranged on the rotating assembly, the end of the core shaft is connected to the positioning block, the tail of the core shaft is connected to the rotating assembly, and the welding gun head in the welding assembly is facing the welding hole.
2. The tube-to-sheet welding machine according to claim 1, characterized in that: The positioning block and the core shaft are respectively located on both sides of the plate where the welding hole is located. A screw that can pass through the welding hole is provided at one end of the positioning block facing the welding hole. The screw is threadedly connected to the core shaft at the other end of the welding hole.
3. The tube-to-sheet welding machine according to claim 1, characterized in that: The end surface of the positioning block facing the welding hole is concentric with the welding hole and has an inner diameter larger than the inner diameter of the welding hole.
4. The tube-to-sheet welding machine according to claim 1, characterized in that: The rotating assembly includes a core shaft support sleeve, a support sleeve end cover, a welding part substrate, an arc length adjustment mounting bracket and a welding gun mounting plate. The tail of the core shaft extends into the support sleeve end cover and is rotatably connected to the support sleeve end cover. The tail of the support sleeve end cover is connected to the core shaft support sleeve, and the tail of the core shaft support sleeve is connected to the welding part substrate. An arc length adjustment mounting bracket is provided on the end surface of the welding part substrate facing the welding hole position, and a welding gun mounting plate is slidably connected to the arc length adjustment mounting bracket. A welding assembly is installed on the side of the welding gun mounting plate facing the welding hole position.
5. The tube-to-sheet welding machine according to claim 4, characterized in that: The arc length adjustment mounting bracket is provided with a slide groove along the horizontal direction, a slider is provided in the slide groove for sliding, and the welding gun mounting plate is fixedly connected to the slider and moves in the slide groove following the slider.
6. The tube-to-sheet welding machine according to claim 4, characterized in that: A positioning sleeve is rotatably connected to the core shaft, and a connecting plate is provided on the positioning sleeve. One end of the connecting plate is fixedly connected to the positioning sleeve, and the other end is fixedly connected to the welding gun mounting plate by a bolt after the relative position of the welding gun mounting plate and the arc length adjustment mounting bracket is adjusted.
7. The tube-to-sheet welding machine according to claim 4, characterized in that: The welding assembly includes a welding gun seat and a welding gun head. The welding gun seat is fixedly mounted on the end of the welding gun mounting plate facing the welding hole. The welding gun head is arranged on the welding gun seat and is rotatably connected to the welding gun seat.