Thick-flange H-shaped steel arching assembly tool
By designing the thick flange H-beam arch assembly tooling and using a combination of hydraulic jacks and spiral adjustment columns, the problem of manual assembly during the welding process of thick flange H-beams was solved, automated production and gap avoidance were achieved, and production efficiency was improved.
Patent Information
- Application Number
- CN202422757065.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the existing technology, the welding of thick flange H-shaped steel is difficult to achieve large-scale production, and the manual assembly process is cumbersome and easily produces gaps, which affects production efficiency.
A thick-flange H-shaped steel arch assembly tool is used, which includes components such as H-steel, double-piece I-steel, spiral adjustment columns, hydraulic jacks and fixed adjustment columns. Through the cooperation of hydraulic jacks and spiral adjustment columns, automated assembly and welding are achieved to avoid the generation of gaps.
It achieves stable welding of thick flange H-shaped steel, reduces workers' workload, improves production efficiency, and is suitable for large-scale production.
Smart Images
Figure CN223382897U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thick-flange H-shaped steel, in particular to a thick-flange H-shaped steel arch assembling tool. Background Art
[0002] Thick flange H-beam is a type of steel with an "H"-shaped cross-section. It is welded or hot-rolled from three steel plates. The characteristic of thick flange H-beam is that the flange plate is relatively thick, which enables it to exhibit good mechanical properties when subjected to multiple forces such as axial force, bending moment and shear force.
[0003] When welding thick flange H-shaped steel, it is necessary to assemble the thick flange H-shaped steel arches, and the current method of assembly is manual assembly. Due to the thickness and weight of the thick flange H-shaped plate, it is difficult to assemble them during production. They can only be assembled manually using homemade tooling and mechanical jacks. This is suitable for small batch production and cannot form large-scale production. The production efficiency is low, and gaps are easily generated during the assembly process, which is difficult to adjust, increasing the workload of workers and seriously affecting production efficiency. Utility Model Content
[0004] In order to make up for the above deficiencies, the present invention provides a thick flange H-shaped steel arch assembling tooling that overcomes the above technical problems or at least partially solves the above problems.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a thick flange H-shaped steel arch assembly tool, which comprises an H-shaped steel and a double-jointed I-shaped steel installed on the top of the H-shaped steel;
[0007] An arching and pairing mechanism, the arching and pairing mechanism comprising:
[0008] A spiral adjustment column is provided on the double-jointed I-beam and a reinforcing I-beam is fixedly installed on the outer surface of the double-jointed I-beam;
[0009] A fixed adjustment column is mounted on the upper surface of the H-shaped steel and a height adjustment block is provided on the top of the fixed adjustment column;
[0010] A hydraulic jack is installed at a position symmetrical to the spiral adjustment column.
[0011] In a preferred solution, the double-piece I-beams are provided in a plurality and are respectively installed on the top of the H-beams, and the hydraulic jack is stably installed on a side position of one of the double-piece I-beams.
[0012] In a preferred embodiment, flanges are respectively installed at the connection between the spiral adjustment column and the double I-beam and at the connection between the hydraulic jack and another double I-beam for stably connecting the spiral adjustment column and the hydraulic jack.
[0013] In a preferred solution, a reinforcing plate is fixedly installed on the inner side surface of the double-jointed I-beam, and the bottom of the reinforcing plate is fixedly connected to the upper surface of the H-beam.
[0014] In a preferred solution, the spiral adjustment columns and hydraulic jacks are provided in plurality and are installed on the inner side of the double-jointed I-beams, respectively. The spiral adjustment columns correspond to the hydraulic jacks one by one.
[0015] In a preferred solution, a fixing block is stably mounted on the outside of the fixed adjustment column, and is connected by a connecting rod at a position between the fixed adjustment columns.
[0016] The utility model provides a thick flange H-shaped steel arch assembly tool, the beneficial effects of which include:
[0017] By installing a spiral adjustment column on the outer surface of a double-jointed I-beam and a hydraulic jack on the outside of the other double-jointed I-beam, the hydraulic jack and the spiral adjustment column can be used in conjunction to squeeze the thick-flange H-beam to avoid gaps. The thick-flange H-beam can be welded stably, and the operation is automated, allowing large-scale production, reducing the workload of staff, improving production efficiency, and being easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the positions of the spiral adjustment column and the hydraulic jack of the utility model.
[0021] In the figure: 1. H-beam; 2. Double-jointed I-beam; 3. Arch assembly mechanism; 31. Screw adjustment column; 311. Reinforced I-beam; 32. Fixed adjustment column; 321. Height adjustment block; 33. Hydraulic jack; 4. Flange; 5. Strengthening plate; 6. Fixed block; 7. Connecting rod. DETAILED DESCRIPTION
[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example
[0024] Reference Figure 1-Figure 2 The utility model provides a technical solution: a thick flange H-shaped steel arch assembly tool, including an H-shaped steel 1 and an arch assembly mechanism 3, and a double-jointed I-shaped steel 2 is installed on the top of the H-shaped steel 1, the arch assembly mechanism 3 includes a spiral adjustment column 31, the spiral adjustment column 31 is arranged on the double-jointed I-shaped steel 2, and a reinforcing I-shaped steel 311 is fixedly installed on the outer surface of the double-jointed I-shaped steel 2, a fixed adjustment column 32 is installed on the upper surface of the H-shaped steel 1, and a height adjustment block 321 is provided on the top of the fixed adjustment column 32, and a hydraulic jack 33 is installed in a position symmetrical to the spiral adjustment column 31.
[0025] In a preferred embodiment, several double I-beams 2 are provided and respectively installed on the top of the H-beam 1, and the hydraulic jack 33 is stably installed on a side position of one of the double I-beams 2. In order to ensure the stable use of the hydraulic jack 33, the double I-beam 2 is set on the left and right sides of the upper surface of the H-beam 1. A spiral adjustment column 31 is installed on the double I-beam 2 on one side, and a hydraulic jack 33 is installed on the double I-beam 2 on the other side, so that the hydraulic jack 33 can be used stably.
[0026] In a preferred embodiment, flanges 4 are respectively installed at the connection between the spiral adjustment column 31 and the double I-beam 2 and the connection between the hydraulic jack 33 and another double I-beam 2, which are used to stably connect the spiral adjustment column 31 and the hydraulic jack 33. By installing flanges 4 at the tail of the spiral adjustment column 31 and the tail of the hydraulic jack 33, the spiral adjustment column 31 and the hydraulic jack 33 can be stably installed on the double I-beam 2 for use.
[0027] Similarly, when installing and fixing the spiral adjustment column 31 and the hydraulic jack 33, the double I-beam 2 must also be positioned. In order to improve the installation stability of the double I-beam 2, a reinforcing plate 5 is fixedly installed on the inner side of the double I-beam 2. The bottom of the reinforcing plate 5 is fixedly connected to the upper surface of the H-steel 1. The reinforcing plate 5 can improve the installation stability of the double I-beam 2.
[0028] In order to stably weld thick flange H-shaped steel and avoid gaps, this device is equipped with several spiral adjustment columns 31 and hydraulic jacks 33, which are respectively installed at the inner sides of the double-jointed I-beam 2. The spiral adjustment columns 31 and the hydraulic jacks 33 correspond one to one. The position where the spiral adjustment columns 31 squeeze the thick flange H-shaped steel and the position where the hydraulic jacks 33 squeeze are symmetrical to each other, so that the thick flange H-shaped steel can be stably placed on the height adjustment block 321 for processing.
[0029] This device supports the thick flange H-shaped steel through fixed adjustment columns 32. In order to ensure the stable use of the fixed adjustment columns 32, fixed blocks 6 are stably installed on the outside of the fixed adjustment columns 32, and the positions between the fixed adjustment columns 32 are connected by connecting rods 7. By installing connecting rods 7 and fixed blocks 6 between the fixed adjustment columns 32, the stability of the fixed adjustment columns 32 can be improved to meet the needs of use.
[0030] Specifically, the working process or working principle of a thick flange H-shaped steel arch assembly tool is as follows: when welding thick flange H-shaped steel, it is necessary to assemble the thick flange H-shaped steel arches, and the current assembly method is manual assembly. Due to the thickness and weight of the thick flange H-shaped plate, it is difficult to assemble them during production. Self-made tooling can only be used to assemble them manually using a mechanical jack. It is suitable for small batch production and cannot form large-scale production. The production efficiency is low, and gaps are easily generated during the assembly process, which is difficult to adjust, increasing the workload of workers and seriously affecting production efficiency. Therefore, this device is designed to solve this problem.
[0031] This device can lift the thick flange H-shaped steel and use the hydraulic jack 33 to support the thick flange H-shaped steel, so that the connection of the thick flange H-shaped steel can be stably welded, reducing the workload of the staff and improving production efficiency. The specific operation is that this device can adjust the height of the thick flange H-shaped steel with a suitable height adjustment block 321 according to the width of the flange plate, and by paving the height adjustment block 321 to increase the height of the height adjustment block 321, the height of the thick flange H-shaped steel is changed to meet the needs of use.
[0032] After the position of the thick flange H-shaped steel is adjusted, the protruding end of the spiral adjustment column 31 will be controlled to extend and contact the outer surface of the thick flange H-shaped steel, and then the thick flange H-shaped steel will be squeezed by the hydraulic jack 33 to position the thick flange H-shaped steel for use.
[0033] This device places the thick flange H-shaped steel on the height adjustment block 321, and also places the connection of the thick flange H-shaped steel on the height adjustment block 321. Since the thick flange H-shaped steel is long, this device provides a plurality of spiral adjustment columns 31, height adjustment blocks 321 and hydraulic jacks 33 for squeezing and positioning the thick flange H-shaped steel, so that the connection can be stably fitted to avoid causing large gaps. The thick flange H-shaped steel can be corrected by the hydraulic jack 33, which is convenient for adjustment and automatic operation, reducing the workload of the staff and thus improving production efficiency.
Claims
1. A thick flange H-shaped steel arch assembly tool, characterized in that: It comprises an H-shaped steel (1), and a double-jointed I-shaped steel (2) is installed on the top of the H-shaped steel (1); An arching assembly mechanism (3), the arching assembly mechanism (3) comprising: A spiral adjustment column (31), wherein the spiral adjustment column (31) is arranged on the double-jointed I-beam (2), and a reinforcing I-beam (311) is fixedly installed on the outer surface of the double-jointed I-beam (2); A fixed adjustment column (32), the fixed adjustment column (32) is installed on the upper surface of the H-shaped steel (1), and a height adjustment block (321) is provided on the top of the fixed adjustment column (32); A hydraulic jack (33) is installed at a position symmetrical to the spiral adjustment column (31).
2. The thick flange H-beam arch assembling tool according to claim 1 is characterized in that: The double-jointed I-beams (2) are provided in a plurality and are respectively installed on the top of the H-beams (1); the hydraulic jack (33) is stably installed on a side position of one of the double-jointed I-beams (2).
3. The thick flange H-beam arch assembling tool according to claim 2, characterized in that: The connection between the spiral adjustment column (31) and the double-jointed I-beam (2) and the connection between the hydraulic jack (33) and another double-jointed I-beam (2) are respectively provided with flanges (4) for stably connecting the spiral adjustment column (31) and the hydraulic jack (33).
4. The thick flange H-beam arch assembling tool according to claim 3, characterized in that: A reinforcing plate (5) is fixedly mounted on the inner side surface of the double-jointed I-beam (2), and the bottom of the reinforcing plate (5) is fixedly connected to the upper surface of the H-beam (1).
5. The thick flange H-beam arch assembling tool according to claim 4, characterized in that: The spiral adjustment columns (31) and the hydraulic jacks (33) are provided in plurality and are respectively installed at positions inside the double-jointed I-beam (2). The spiral adjustment columns (31) correspond to the hydraulic jacks (33) in a one-to-one manner.
6. The thick flange H-beam arch assembling tool according to claim 5, characterized in that: A fixing block (6) is stably mounted on the outside of the fixed adjustment column (32), and is connected by a connecting rod (7) at positions between the fixed adjustment columns (32).