Vibration compaction device for building block forming

The block forming device, which combines a vibration motor and a hydraulic system, solves the problems of slurry bubbles and demoulding, achieves efficient forming and convenient removal, and improves the density and quality of the blocks.

CN223383659UActive Publication Date: 2025-09-26SHANXI YURUI NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422284112.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-26
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

During the existing block forming process, bubbles often appear inside the slurry, resulting in reduced density and strength, inconvenience in demoulding, affecting production efficiency and quality, and inconvenience in removing the formed blocks.

Method used

A vibration motor is used to drive the mold to vibrate and a hydraulic cylinder is used to push the extrusion plate to achieve vibration compaction of the slurry and the push-out of the formed blocks. The cast iron mold and hydraulic system are used to improve density and convenience.

Benefits of technology

It can effectively remove air bubbles in the slurry, improve the density of blocks and production efficiency, ensure the molding quality, and facilitate the removal of blocks, thus improving the convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of building block forming, in particular to a vibration compaction device for building block forming. The utility model provides a vibration compaction device for building block forming, which can vibrate and compact slurry to form building blocks, is convenient to form the building blocks, is convenient to remove air bubbles in the slurry, improves the density of the building blocks, improves the manufacturing efficiency and quality of the building blocks, can push out the formed building blocks, is convenient to take out the building blocks, and improves the use convenience. A vibration compaction device for building block forming comprises a bottom plate, supporting columns and the like, and the supporting columns are connected to the upper sides of the left portion and the right portion of the bottom plate. The mold is driven by the vibration motor to vibrate, then the second extrusion plate is driven by the second hydraulic cylinder to move, the second extrusion plate makes contact with slurry, then the slurry is vibrated and compacted, the slurry is formed into building blocks, the slurry can be vibrated and compacted to form the building blocks, building block forming is facilitated, and air bubbles in the slurry can be removed conveniently; the density of the building blocks is improved, and the manufacturing efficiency and quality of the building blocks are improved.
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Description

Technical Field

[0001] The utility model relates to the field of building block molding, in particular to a building block molding vibration compacting device. Background Art

[0002] Blocks are prefabricated building materials commonly used for building walls and other structural parts. Their advantages include fast construction, relatively low cost, simple maintenance, and good sound and heat insulation. Block forming involves mixing various raw materials in a certain proportion and then using specific processes and techniques to create building materials with a certain shape and size.

[0003] Existing block molding and compaction are usually carried out manually using tools or using compacting equipment. Although compaction molding can be achieved, a large number of bubbles often exist inside the slurry during the compaction process, which easily leads to a decrease in the density and strength of the blocks. It is also inconvenient to remove the blocks during the demoulding process. If the operation is improper, it may cause damage to the surface of the blocks, thereby affecting the efficiency and quality of block production and making it inconvenient to use.

[0004] Therefore, it is necessary to design a block forming vibration compaction device that can vibrate and compact the slurry to form blocks, facilitate block molding, remove air bubbles in the slurry, increase the density of the blocks, improve the efficiency and quality of block production, and can push out the formed blocks to facilitate block removal and improve the convenience of use. Utility Model Content

[0005] In order to overcome the shortcomings that a large number of bubbles often exist inside the slurry during the compaction process, and it is inconvenient to take out the blocks during the demoulding process, thereby affecting the efficiency and quality of block production and being inconvenient to use, the utility model provides a block forming vibration compaction device that can vibrate and compact the slurry to form blocks, facilitates block molding, facilitates the removal of air bubbles in the slurry, increases the density of the blocks, improves the efficiency and quality of block production, and can push out the formed blocks, facilitates the removal of the blocks, and improves the convenience of use.

[0006] The technical implementation scheme of the utility model is: a block forming vibration compaction device, including a bottom plate, a pillar, a partition plate, a top plate, a mold, a vibration motor, a pushing assembly and a compacting assembly, the upper sides of the left and right parts of the bottom plate are connected to the pillars, the partition plate is connected between the lower parts of the pillars, the top plate is connected between the upper parts of the pillars, the mold is connected between the inner sides of the middle parts of the pillars, the front side of the mold is connected to the vibration motor, the upper side of the middle part of the bottom plate is provided with a pushing assembly, and the lower side of the middle part of the top plate is provided with a compacting assembly.

[0007] Furthermore, the mold is made of cast iron and has good heat resistance and durability.

[0008] Furthermore, the mold is a hollow structure.

[0009] Furthermore, the pushing assembly includes a first hydraulic cylinder and a first extrusion plate. The first hydraulic cylinder is connected to the upper side of the middle of the bottom plate. The telescopic end of the first hydraulic cylinder passes through the partition plate and is connected to the first extrusion plate. The first extrusion plate is in contact with the mold.

[0010] Furthermore, the compacting assembly includes a second hydraulic cylinder and a second extrusion plate. The second hydraulic cylinder is connected to the lower side of the middle portion of the top plate, and the second extrusion plate is connected to the telescopic end of the second hydraulic cylinder.

[0011] Furthermore, the sizes of the first extrusion plate and the second extrusion plate are the same as the size of the interior of the mold.

[0012] The utility model has the following advantages: 1. The utility model drives the mold to vibrate through a vibration motor, and then drives the second extrusion plate to move through the second hydraulic cylinder, so that the second extrusion plate contacts the slurry, and then vibrates and compacts the slurry, so that the slurry is formed into blocks, thereby being able to vibrate and compact the slurry to form blocks, facilitating block molding, facilitating the removal of air bubbles in the slurry, increasing the density of the blocks, and improving the efficiency and quality of block production.

[0013] 2. The utility model drives the first extrusion plate to move by the first hydraulic cylinder, and then drives the building block to move, so that the building block is separated from the mold for discharge, thereby being able to push out the formed building block, making it easier to take out the building block and improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a structural diagram of the present utility model.

[0016] Figure 3 It is a schematic cross-sectional view of the three-dimensional structure of the utility model.

[0017] In the above figures: 1: bottom plate, 2: support, 3: partition plate, 4: top plate, 5: first hydraulic cylinder, 6: first extrusion plate, 7: mold, 8: second hydraulic cylinder, 9: second extrusion plate, 10: vibration motor. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] A block forming vibration compacting device, such as Figure 1-Figure 3 As shown, it includes a bottom plate 1, a pillar 2, a partition plate 3, a top plate 4, a first hydraulic cylinder 5, a first extrusion plate 6, a mold 7, a second hydraulic cylinder 8, a second extrusion plate 9 and a vibration motor 10. The upper sides of the left and right parts of the bottom plate 1 are connected to the pillars 2, the partition plate 3 is connected between the lower parts of the pillars 2, the top plate 4 is connected between the upper parts of the pillars 2, the first hydraulic cylinder 5 is connected to the upper side of the middle part of the bottom plate 1, the telescopic end of the first hydraulic cylinder 5 passes through the partition plate 3 and is connected to the first extrusion plate 6, the mold 7 is connected between the middle inner sides of the pillars 2, the first extrusion plate 6 is in contact with the mold 7, the mold 7 is made of cast iron and has good heat resistance and durability. The mold 7 is a hollow structure, which is convenient for block forming. The second hydraulic cylinder 8 is connected to the lower side of the middle part of the top plate 4, and the second extrusion plate 9 is connected to the telescopic end of the second hydraulic cylinder 8. The sizes of the first extrusion plate 6 and the second extrusion plate 9 are the same as the size inside the mold 7, which is convenient for fitting with the mold 7. The front side of the mold 7 is connected to the vibration motor 10.

[0020] When the block processing needs to be vibrated and compacted, the device can be used. The device is brought to the block processing site so that the bottom plate 1 contacts the ground and the block slurry is poured into the mold 7. The mold 7 is made of cast iron and has good heat resistance and durability. The mold 7 is a hollow structure, which is convenient for block molding. The slurry is in contact with the first extrusion plate 6, and then the vibration motor 10 on the top plate 4 is started. The mold 7 is driven to vibrate by the vibration motor 10 so that the slurry is evenly distributed in the mold 7. Then the second hydraulic cylinder 8 is started and the second extrusion plate 9 is driven to move by the second hydraulic cylinder 8 so that the second extrusion plate 9 contacts the slurry, and then the slurry is vibrated and compacted so that the slurry is formed into blocks. Thus, the slurry can be vibrated and compacted to form blocks, which is convenient for block molding and for removing air in the slurry. Bubbles, increase the density of the block, improve the efficiency and quality of block production. After compaction is completed, turn off the vibration motor 10, start the second hydraulic cylinder 8 to operate in reverse, so that the second extrusion plate 9 moves in the opposite direction and separates from the block. When the block reaches sufficient strength, start the first hydraulic cylinder 5, and drive the first extrusion plate 6 to move through the first hydraulic cylinder 5, and then drive the block to move, so that the block is separated from the mold 7 for discharging, so that the formed block can be pushed out, which is convenient for the block to be taken out and improved the convenience of use. The size of the first extrusion plate 6 and the second extrusion plate 9 are the same as the size inside the mold 7, which is convenient for fitting with the mold 7. Then the block is removed, and then the first hydraulic cylinder 5 is started to operate in reverse to move the first extrusion plate 6 to reset, and then repeat the above operation until the block production is completed.

[0021] While the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments can be devised without departing from the scope of the invention. Accordingly, the scope of the invention should be limited only by the claims appended hereto.

Claims

1. A block forming vibration compaction device, characterized by: The invention comprises a bottom plate (1), a support (2), a partition plate (3), a top plate (4), a mold (7), a vibration motor (10), a pusher assembly and a compaction assembly, wherein the upper sides of the left and right parts of the bottom plate (1) are connected to the support (2), the lower parts of the support (2) are connected to the partition plate (3), the upper parts of the support (2) are connected to the top plate (4), the middle inner sides of the support (2) are connected to the mold (7), the front side of the mold (7) is connected to the vibration motor (10), the upper side of the middle part of the bottom plate (1) is provided with a pusher assembly, and the lower side of the middle part of the top plate (4) is provided with a compaction assembly.

2. A block forming vibration compaction device according to claim 1, characterized in that: The mold (7) is made of cast iron.

3. A block forming vibration compacting device according to claim 2, characterized in that: The mold (7) is a hollow structure.

4. A block forming vibration compacting device according to claim 3, characterized in that: The pusher assembly comprises a first hydraulic cylinder (5) and a first extrusion plate (6); the first hydraulic cylinder (5) is connected to the upper middle side of the bottom plate (1); the telescopic end of the first hydraulic cylinder (5) passes through the partition plate (3) and is connected to the first extrusion plate (6); and the first extrusion plate (6) is in contact with the mold (7).

5. A block forming vibration compacting device according to claim 4, characterized in that: The compacting assembly comprises a second hydraulic cylinder (8) and a second extrusion plate (9); the lower middle side of the top plate (4) is connected to the second hydraulic cylinder (8); and the telescopic end of the second hydraulic cylinder (8) is connected to the second extrusion plate (9).

6. A block forming vibration compacting device according to claim 5, characterized in that: The sizes of the first extrusion plate (6) and the second extrusion plate (9) are the same as the size inside the mold (7).