Reaction cup injection molding device
By introducing an automatic unloading structure consisting of a slide, spring, ejector and push rod into the reaction cup injection molding device, as well as a cooling and preheating design of a heat exchange tube, an insulation box and a two-way pump, the problem of low efficiency in manually removing the reaction cup in the existing technology is solved, and an automated and efficient injection molding process is achieved.
Patent Information
- Application Number
- CN202422382622.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing reaction cup injection molding device needs to be manually removed after injection molding, which is cumbersome and leads to low injection molding efficiency.
The combined structure of slide plate, spring, ejector and push rod is adopted, and the elasticity of spring is used to push the ejector outward to realize automatic unloading. The design of heat exchange tube, insulation box and two-way pump is combined to realize cooling and preheating of mold, and the suction-type loading of feeding component is used to synchronize the opening and closing of mold.
The automatic unloading of the reaction cup is realized, the injection molding efficiency is improved, the manual operation steps are reduced, and the continuity and efficiency of the injection molding process are ensured through the cooling and preheating treatment of the mold.
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Figure CN223383879U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction cup production, in particular to a reaction cup injection molding device. Background Art
[0002] The test kit reaction cup is a disposable container used in the laboratory for mixing, reacting or storing reagents. It is widely used in biochemical experiments, clinical testing, immunoassay and other fields.
[0003] After searching, the Chinese patent announcement number CN215703389U discloses a plastic cup injection mold, including a base, four guide rods are fixedly connected to the top outer wall of the base, the outer walls of the four guide rods are slidably connected to the same horizontal plate, the bottom outer wall of the horizontal plate is fixedly connected to a collecting tray, the bottom end of the collecting tray is fixedly connected to two injection pipes, the top outer wall of the base is provided with a first injection cavity and a second injection cavity, and the two injection pipes are respectively located directly above the first injection cavity and the second injection cavity, the top ends of the four guide rods are fixedly connected to the same top plate, and the top outer wall of the top plate is fixedly connected to a storage box and a material pump.
[0004] The above patent has the following deficiencies: it can inject plastic cups of different specifications by setting the first injection cavity and the second injection cavity of different sizes, but after the injection is completed, it needs to be manually removed, which is cumbersome to operate and results in low injection molding efficiency.
[0005] Therefore, a reaction cup injection molding device is proposed. Utility Model Content
[0006] In view of this, the embodiments of the present invention hope to provide a reaction cup injection molding device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0007] The technical solution of the embodiment of the present utility model is achieved as follows: A reaction cup injection molding device includes a bracket, a mold 1 that is coupled to the inner side of the bracket through a drive assembly, and a mold 2 arranged on the inner side of the bracket, the inner side of the bracket is also provided with a feeding assembly and a cooling assembly, a blanking assembly is provided in the mold 1, the blanking assembly includes a slide and a plurality of ejector rods fixed to the outer wall of the slide, a sliding groove is provided on the inner wall of the mold 1, the slide slides in the inner wall of the sliding groove, and a plurality of springs 1 are buckled on the opposite side of the slide and the slide, a plurality of cavities are provided on the inner wall of the mold 1, the same number of the ejector rods is fixedly connected to the inner wall of the mold 2, the same number of the ejector rods and cavities is fixedly connected to the inner wall of the mold 2, and a plurality of push rods are also fixedly connected to the outer wall of the slide.
[0008] In some embodiments, a through hole is provided on the inner wall of the convex rod, a connecting cavity communicating with the through hole is provided on the inner wall of the second mold, and a feeding pipe 1 communicating with the connecting cavity is fixedly connected to the inner wall of the second mold.
[0009] In some embodiments, the cooling assembly includes a heat exchange tube, an insulation box 1, a bidirectional pump, and an insulation box 2. The heat exchange tube is fixedly connected to the inner wall of mold 2, and the insulation box 1, the bidirectional pump, and the insulation box 2 are all fixedly connected to the outer wall of one side of the bracket.
[0010] In some embodiments, the two ends of the heat exchange tube are connected to insulation box one and insulation box two through hose one and hose two respectively, the two ends of the bidirectional pump are connected to insulation box one and insulation box two respectively, and insulation box one and insulation box two are filled with heat exchange oil.
[0011] In some embodiments, the drive assembly includes a motor, a guide rod and a screw rod. The motor is fixed to the outer wall of the bracket by bolts, and the motor output shaft is fixedly connected to one end of the screw rod through a coupling.
[0012] In some embodiments, the guide rod is fixed to the inner wall of the bracket, the guide rod is rotatably connected to the inner wall of the bracket, mold 1 is slidably fitted to the outer wall of the guide rod, and mold 1 is connected to the outer wall of the screw rod through a thread, and mold 2 is movably fitted to the guide rod and the outer wall of the screw rod.
[0013] In some embodiments, the feeding assembly includes feeding pipe 2, a transition box and a heating barrel. Feeding pipe 2 is in contact with feeding pipe 1. Feeding pipe 2 is slidably fitted on the inner wall of the transition box through a piston. The transition box and the heating barrel are fixed to the outer walls on both sides of the bracket by bolts.
[0014] In some embodiments, the top of the transition box is fixed and connected with a U-shaped tube, the other end of the U-shaped tube passes through the heating barrel, and the feeding pipe 2 and the inner wall of the U-shaped tube are respectively fixed with a one-way valve 2 and a one-way valve 1. One side of the piston is buckled with a spring 2, and the other end of the spring 2 is buckled with the inner wall of the transition box.
[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0016] 1. A reaction cup injection molding device is provided with a slide plate, a spring, a push rod, and a push rod. The elasticity of the spring can push the push rod outward after injection molding, thereby ejecting the reaction cup in the cavity to achieve automatic unloading, reducing manual operation steps and improving the injection molding efficiency of the device.
[0017] 2. A reaction cup injection molding device is provided with a heat exchange tube, a first insulation box, a two-way pump, and a second insulation box. The two-way pump can transport heat exchange oil in both directions, thereby cooling the first and second molds during injection molding, which facilitates the injection molding of the reaction cup. It can also preheat the second mold after injection molding to prevent subsequent plastic from being cooled and solidified when entering the second mold, affecting the injection molding progress.
[0018] 3. A reaction cup injection molding device, which uses suction to load materials by setting up a transition box, a one-way valve 1, a one-way valve 2, a piston and other components, and can be realized by the reciprocating motion of the piston. The reciprocating motion of the piston is realized by the movement of the mold 2, thereby realizing the synchronization of loading and opening and closing of the mold, reducing the layout of the power source and increasing the synchronization linkage.
[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 This is the main structural diagram of the utility model;
[0022] Figure 2 It is a front sectional view of the present utility model;
[0023] Figure 3 This is a cross-sectional view of the internal structure of mold 1 and mold 2 of the present invention;
[0024] Figure 4 This is a schematic diagram of the connection between the slide plate, spring 1, push rod and push rod of the utility model;
[0025] Figure 5 This is a schematic diagram of the cooling assembly structure of the present utility model;
[0026] Figure 6 This is a schematic diagram of the drive assembly structure of the utility model;
[0027] Figure 7 This is a schematic structural diagram of the feeding assembly of the present utility model.
[0028] Reference numerals:
[0029] 1. Bracket; 2. Mold 1; 3. Mold 2; 4. Feeding assembly; 5. Cooling assembly; 6. Chute; 7. Slide plate; 8. Spring 1; 9. Ejector rod; 10. Cavity; 11. Push rod; 12. Protruding rod; 13. Through hole; 14. Connecting cavity; 15. Feeding pipe 1; 16. Heat exchange pipe; 17. Hose 1; 18. Insulation box 1; 19. Two-way pump; 20. Insulation box 2; 21. Hose 2; 22. Motor; 23. Guide rod; 24. Screw; 25. Feeding pipe 2; 26. Transition box; 27. One-way valve 1; 28. U-shaped tube; 29. Heating barrel; 30. One-way valve 2; 31. Spring 2; 32. Piston. DETAILED DESCRIPTION
[0030] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0031] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0032] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. Example 1
[0033] like Figure 1-4 As shown, a reaction cup injection molding device includes a bracket 1, a mold 1 2 that is coupled to the inner side of the bracket 1 through a driving component, and a mold 2 3 that is arranged on the inner side of the bracket 1.
[0034] A feeding assembly 4 and a cooling assembly 5 are also provided on the inner side of the bracket 1, and a blanking assembly is provided in the mold 2, which includes a slide 7 and a plurality of ejector rods 9 fixed to the outer wall of the slide 7. A slide groove 6 is provided on the inner wall of the mold 2, and the slide 7 slides in the inner wall of the slide groove 6, and a plurality of springs 8 are buckled on the opposite sides of the slide groove 6 and the slide 7. A plurality of cavities 10 with the same number as the ejector rods 9 are provided on the inner wall of the mold 2, and a plurality of protruding rods 12 with the same number as the ejector rods 9 and the cavities 10 are fixedly connected to the inner wall of the mold 2 3, and a plurality of push rods 11 are also fixedly connected to the outer wall of the slide 7.
[0035] The driving assembly drives the mold 2 to move. When the push rod 11 contacts the outer wall of the mold 2 3, the mold 2 continues to move, so that the push rod 11 drives the ejector rod 9 and the slide plate 7 to move inward, and the spring 18 is elastically deformed under the force. When the mold 12 is fitted with the mold 2 3, the protruding rod 12 is located in the cavity 10. At this time, the feeding assembly 4 is used to inject the molten plastic into the gap between the cavity 10 and the protruding rod 12, and the cooling assembly 5 is used for cooling and molding. After the injection molding is completed, the driving assembly drives the mold 2 to move in the opposite direction. The spring 18 uses its own elasticity to push the slide plate 7, the ejector rod 9 and the push rod 11 to move outward and reset. The ejector rod 9 pushes the reaction cup in the cavity 10 out to achieve unloading.
[0036] By providing the slide plate 7, spring 1-8, ejector pin 9 and push rod 11, the elasticity of spring 1-8 can be used to push the ejector pin 9 outward after injection molding, thereby ejecting the reaction cup in the cavity 10 to achieve automatic unloading, reduce manual operation steps, and improve the injection molding efficiency of the device.
[0037] In this embodiment, a through hole 13 is formed on the inner wall of the protruding rod 12 , a connecting cavity 14 communicating with the through hole 13 is formed on the inner wall of the mold 2 3 , and a feeding pipe 15 communicating with the connecting cavity 14 is fixedly connected to the inner wall of the mold 2 3 .
[0038] The feeding assembly 4 pushes the molten plastic into the communicating cavity 14 and all the through holes 13 through the feeding pipe 15, and finally flows into the gap between the protruding rod 12 and the cavity 10 through the through holes 13, completing the injection molding work.
[0039] In this embodiment, the cooling assembly 5 includes a heat exchange tube 16, an insulation box 1 18, a two-way pump 19 and an insulation box 2 20. The heat exchange tube 16 is fixedly connected to the inner wall of the mold 2 3, and the insulation box 1 18, the two-way pump 19 and the insulation box 2 20 are all fixedly connected to the outer wall of one side of the bracket 1.
[0040] The two ends of the heat exchange tube 16 are connected to the insulation box 18 and the insulation box 2 20 through hose 1 17 and hose 2 21 respectively, and the two ends of the two-way pump 19 are connected to the insulation box 18 and the insulation box 2 20 respectively, and the insulation box 18 and the insulation box 2 20 are filled with heat exchange oil.
[0041] During injection molding, the two-way pump 19 is started to transport the heat exchange oil from the insulation box 1 18 to the insulation box 2 20. When the heat exchange oil passes through the heat exchange tube 16, it absorbs the heat of the mold 1 2 and the mold 2 3, thereby realizing the injection molding cooling of the reaction cup and facilitating the subsequent demolding. When the injection molding is completed, the two-way pump 19 is started to transport the heat exchange oil from the insulation box 2 20 to the insulation box 1 18. When the heat exchange oil passes through the heat exchange tube 16, the mold 2 3 can be preheated.
[0042] By providing the heat exchange tube 16, the insulation box 1 18, the bidirectional pump 19, and the insulation box 2 20, the bidirectional pump 19 can be used to transport the heat exchange oil in both directions, thereby cooling the mold 1 2 and the mold 2 3 during injection molding, which facilitates the injection molding of the reaction cup. After the injection molding is completed, the mold 2 3 can be preheated to prevent the subsequent plastic from being cooled and solidified when entering the mold 2 3, affecting the injection molding process.
[0043] In this embodiment, the driving assembly includes a motor 22, a guide rod 23 and a screw rod 24. The motor 22 is fixed to the outer wall of the bracket 1 by bolts, and the output shaft of the motor 22 is fixedly connected to one end of the screw rod 24 through a coupling.
[0044] The guide rod 23 is fixed to the inner wall of the bracket 1, and the guide rod 23 is rotatably connected to the inner wall of the bracket 1. The mold 1 2 is slidably fitted to the outer wall of the guide rod 23, and the mold 1 2 is connected to the outer wall of the screw rod 24 through a thread. The mold 2 3 is movably fitted to the guide rod 23 and the outer wall of the screw rod 24.
[0045] The motor 22 is started to drive the screw 24 to rotate, and the screw 24 drives the mold 1 2 to move linearly. When the mold 1 2 and the mold 2 3 are fitted together, the screw 24 drives the mold 2 3 to move together. Example 2
[0046] A reaction cup injection molding device, this embodiment makes the following improvements on the basis of embodiment 1, such as Figure 1-7 As shown:
[0047] The feeding assembly 4 includes a second feeding pipe 25, a transition box 26 and a heating barrel 29. The second feeding pipe 25 contacts and cooperates with the first feeding pipe 15. The second feeding pipe 25 slides on the inner wall of the transition box 26 through the piston 32. The transition box 26 and the heating barrel 29 are fixed to the outer walls on both sides of the bracket 1 by bolts.
[0048] The top of the transition box 26 is fixed and connected to a U-shaped tube 28, the other end of the U-shaped tube 28 passes through the heating barrel 29, and the inner walls of the feeding pipe 25 and the U-shaped tube 28 are respectively fixed with a one-way valve 2 30 and a one-way valve 1 27.
[0049] One side of the piston 32 is buckled with a second spring 31 , and the other end of the second spring 31 is buckled with the inner wall of the transition box 26 .
[0050] When mold 2 (3) moves, it squeezes feed pipe 2 (25) and piston 32 through feed pipe 1 (15), allowing the molten plastic in the inner cavity of transition box 26 to enter feed pipe 2 (25) through one-way valve 2 (30), and then enter the interior of mold 2 (3) through feed pipe 1 (15), and then cool and form. When mold 1 (2) is reset, spring 2 (31) pulls piston 32 back to its original position, generating negative pressure in the inner cavity of transition box 26, and the molten plastic in heating barrel 29 is sucked back into transition box 26 through U-shaped tube 28, completing a cycle.
[0051] By providing components such as a transition box 26, a one-way valve 1 27, a one-way valve 2 30, and a piston 32, suction-type loading is achieved by utilizing the reciprocating motion of the piston 32. The reciprocating motion of the piston 32 is achieved by the motion of the mold 2 3, thereby achieving synchronous loading and mold opening and closing, reducing the layout of the power source and increasing synchronous linkage.
[0052] Working principle: When the device is in use, the motor 22 is started to drive the screw rod 24 to rotate, and the screw rod 24 drives the mold 1-2 to move linearly. When the push rod 11 contacts the outer wall of the mold 2-3, the mold 1-2 continues to move, so that the push rod 11 drives the ejector rod 9 and the slide plate 7 to move inward, and the spring 1-8 is elastically deformed under the force. When the mold 1-2 is fitted with the mold 2-3, it drives the mold 2-3 to move together. At this time, the protruding rod 12 is located in the cavity 10. When the mold 2-3 moves with the mold 1-2, it will squeeze the feed pipe 2-25 and the piston 32 through the feed pipe 1-15, and the molten plastic in the inner cavity of the transition box 26 enters the feed pipe 2-25 through the one-way valve 2-30, and then enters the interior of the mold 2-3 through the feed pipe 1-15 , and finally flows from the through hole 13 to the gap between the cavity 10 and the protruding rod 12, and then the two-way pump 19 is started to transport the heat exchange oil from the insulation box 18 to the insulation box 2 20. When the heat exchange oil passes through the heat exchange tube 16, it absorbs the heat of the mold 1 2 and the mold 2 3 to realize the injection molding of the reaction cup; after the injection molding is completed, the mold 1 2 is reset, and the spring 1 8 uses its own elasticity to push the slide plate 7, the push rod 9 and the push rod 11 to move outward and reset. The push rod 9 pushes the reaction cup in the cavity 10 to realize the unloading. At the same time, the spring 2 31 pulls the piston 32 to reset, and the inner cavity of the transition box 26 generates negative pressure. The molten plastic in the heating barrel 29 is sucked into the transition box 26 again through the U-shaped tube 28, completing a cycle.
[0053] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A reaction cup injection molding device, comprising a bracket (1), a mold 1 (2) coupled to the inner side of the bracket (1) through a drive assembly, and a mold 2 (3) arranged on the inner side of the bracket (1), characterized in that: A feeding assembly (4) and a cooling assembly (5) are also provided on the inner side of the bracket (1), and a blanking assembly is provided in the mold 1 (2), which includes a slide plate (7) and a plurality of ejector rods (9) fixed to the outer wall of the slide plate (7). A slide groove (6) is provided on the inner wall of the mold 1 (2), and the slide plate (7) is slidably fitted in the inner wall of the slide groove (6), and a plurality of springs (8) are buckled on the opposite sides of the slide groove (6) and the slide plate (7). A plurality of cavities (10) having the same number as the ejector rods (9) are provided on the inner wall of the mold 1 (2), and a plurality of convex rods (12) having the same number as the ejector rods (9) and the cavities (10) are fixedly connected to the inner wall of the mold 2 (3), and a plurality of push rods (11) are also fixedly connected to the outer wall of the slide plate (7).
2. The reaction cup injection molding device according to claim 1, characterized in that: The inner wall of the protruding rod (12) is provided with a through hole (13), the inner wall of the second mold (3) is provided with a connecting cavity (14) communicating with the through hole (13), and the inner wall of the second mold (3) is fixedly connected with a feeding pipe (15) communicating with the connecting cavity (14).
3. The reaction cup injection molding device according to claim 1, characterized in that: The cooling assembly (5) includes a heat exchange tube (16), a heat preservation box 1 (18), a two-way pump (19) and a heat preservation box 2 (20). The heat exchange tube (16) is fixedly connected to the inner wall of the mold 2 (3), and the heat preservation box 1 (18), the two-way pump (19) and the heat preservation box 2 (20) are all fixedly connected to the outer wall of one side of the bracket (1).
4. The reaction cup injection molding device according to claim 3, characterized in that: The two ends of the heat exchange tube (16) are connected to the insulation box one (18) and the insulation box two (20) through the hose one (17) and the hose two (21), respectively. The two ends of the bidirectional pump (19) are connected to the insulation box one (18) and the insulation box two (20), respectively. The insulation box one (18) and the insulation box two (20) are filled with heat exchange oil.
5. The reaction cup injection molding device according to claim 1, characterized in that: The driving assembly comprises a motor (22), a guide rod (23) and a screw rod (24); the motor (22) is fixed to the outer wall of the bracket (1) by bolts, and the output shaft of the motor (22) is fixedly connected to one end of the screw rod (24) by a coupling.
6. The reaction cup injection molding device according to claim 5, characterized in that: The guide rod (23) is fixed to the inner wall of the bracket (1), the guide rod (23) is rotatably connected to the inner wall of the bracket (1), the mold 1 (2) is slidably matched to the outer wall of the guide rod (23), and the mold 1 (2) is connected to the outer wall of the screw rod (24) through a thread, and the mold 2 (3) is movably matched to the outer wall of the guide rod (23) and the screw rod (24).
7. The reaction cup injection molding device according to claim 1, characterized in that: The feeding assembly (4) includes a second feeding pipe (25), a transition box (26) and a heating barrel (29). The second feeding pipe (25) is in contact with the first feeding pipe (15). The second feeding pipe (25) is slidably fitted on the inner wall of the transition box (26) through a piston (32). The transition box (26) and the heating barrel (29) are respectively fixed to the outer walls on both sides of the bracket (1) by bolts.
8. The reaction cup injection molding device according to claim 7, characterized in that: The top of the transition box (26) is fixed and connected to a U-shaped tube (28), the other end of the U-shaped tube (28) passes through the heating barrel (29), and the inner walls of the feeding tube (25) and the U-shaped tube (28) are respectively fixed with a one-way valve (30) and a one-way valve (27), and one side of the piston (32) is buckled with a spring (31), and the other end of the spring (31) is buckled with the inner wall of the transition box (26).
Citation Information
Patent Citations
Plastic cup injection mold
CN215703389U