Pipe extruder for producing PE water pipe

By introducing a pipe extruder with clamping components and cutting components into the production of PE water pipes, automated fixing and cutting are achieved, solving the problem of low automation in the existing technology, improving production efficiency and reducing the risk of manual operation.

CN223383926UActive Publication Date: 2025-09-26ANHUI JUDING POLYMER TECH CO LTD
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Patent Information

Application Number
CN202422812720.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing PE water pipe production process has a low degree of automation and frequent manual operations, which affects production efficiency.

Method used

A pipe extruder including a clamping assembly and a cutting assembly was designed. The clamping rod was driven by an electric telescopic rod and a slide to fix the viscous semi-finished product, and the finished pipe was automatically cut by an electric cutting blade to realize automated production.

Benefits of technology

It improves the automation level of PE water pipe production, reduces manual operation, avoids the risk of scalding, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PE (Poly Ethylene) water pipe production, and discloses a pipe extruder for producing a PE water pipe, which comprises a workbench, a feeding bin fixedly mounted at one end of the upper surface of the workbench, an extrusion structure fixedly mounted at the lower end of the feeding bin, and a cooling forming structure fixedly mounted at the other end of the upper surface of the workbench, and a traction pipe is mounted in the cooling forming structure in a sliding manner. According to the utility model, the viscous-flow-state semi-finished PE water pipe extruded from the extrusion structure can be automatically extruded and fixed with the tail end of the traction pipe through the clamping assembly, so that the viscous-flow-state semi-finished PE water pipe can be pulled into the cooling forming structure through the traction pipe to be formed and then output; and through the arrangement of the clamping assembly, manual contact with a viscous PE water pipe semi-finished product is not needed, on one hand, the hand of a worker can be prevented from being scalded, and on the other hand, the PE water pipe extruder is more automatic in use, and the production efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE water pipe production, in particular to a pipe extruder for producing PE water pipes. Background Art

[0002] The PE extruder heats the plastic to make it into a viscous flow state, and under pressure, makes it pass through a die with a certain shape to become a continuum with a cross-section similar to the die shape. Then, through cooling, the plastic with a certain geometric shape and size changes from a viscous flow state to a highly elastic state, and finally cools and shapes into a glassy state to obtain the desired product.

[0003] During the production of PE water pipes, the semi-finished raw materials of PE water pipes are usually manually combined with the end of the traction pipe in a viscous flow state during the process of being extruded and cooled and formed. The PE water pipe semi-finished products are then pulled into the cooling and forming structure through the traction pipe to be formed. Finally, after the PE water pipe extruder outputs the finished PE pipe, the pipe still needs to be manually cut. Therefore, the degree of automation of the PE water pipe extruder is low during use, which affects the production efficiency of PE pipes. To this end, we propose a pipe extruder for producing PE water pipes. Utility Model Content

[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a pipe extruder for producing PE water pipes.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a pipe extruder for producing PE water pipes, comprising a workbench, a feed bin fixedly mounted on one end of the upper surface of the workbench, an extrusion structure fixedly mounted on the lower end of the feed bin, a cooling and forming structure fixedly mounted on the other end of the upper surface of the workbench, a traction pipe slidably mounted inside the cooling and forming structure, a clamping assembly provided on one end of the cooling and forming structure close to the extrusion structure, and a cutting assembly provided on the outer wall of one end of the cooling and forming structure away from the extrusion structure;

[0006] The clamping assembly specifically includes two second electric telescopic rods fixedly installed inside the cooling forming structure, the output ends of the two second electric telescopic rods are commonly fixedly connected to a mounting ring, a plurality of clamping rods are equidistantly rotatably installed on the mounting ring, an extension block is fixedly installed at a position corresponding to the outer wall of the mounting ring and the clamping rod, a movable groove is provided on the extension block, a movable block is slidably installed inside the movable groove, a control rod is rotatably installed on the movable block, and the other end of the control rod is rotatably connected to the middle position of the outer wall of the clamping rod.

[0007] Preferably, the cutting assembly includes a support plate fixedly connected to the outer wall of the lower end of the cooling forming structure, a mounting box is fixedly installed on the upper surface of the support plate, a first electric telescopic rod is fixedly installed on the upper end of the mounting box, an annular slide rail is fixedly installed on the output end of the first electric telescopic rod, an electric slide is slidably installed inside the annular slide rail, an adjusting rod is rotatably installed on the electric slide, and a cutting blade is rotatably installed on the end of the adjusting rod.

[0008] Preferably, a rectangular groove is provided on the upper surface of the installation box, a lifting block is slidably installed inside the rectangular groove, and a supporting block is fixedly installed on the upper end of the lifting block.

[0009] Preferably, a groove is provided on the upper surface of the supporting block, and a plurality of auxiliary rollers are rotatably mounted inside the groove.

[0010] Preferably, a return spring is provided inside the rectangular groove opened on the installation box, one end of the return spring is fixedly connected to the inner wall of the bottom surface of the rectangular groove, and the other end is fixedly connected to the bottom surface of the lifting block.

[0011] Preferably, a pressure sensor is fixedly mounted on the bottom surface of the installation box, and the pressure sensor is located at the center of the lifting block.

[0012] Preferably, a rotating box is rotatably mounted on one end of the clamping rod away from the mounting ring, and a plurality of rollers are rotatably mounted inside the rotating box.

[0013] beneficial

[0014] The utility model provides a pipe extruder for producing PE water pipes. It has the following beneficial effects:

[0015] (1) The pipe extruder for producing PE water pipes can automatically squeeze and fix the viscous semi-finished PE water pipe extruded from the extrusion structure and the end of the traction pipe through the clamping component, so that the viscous semi-finished PE water pipe can be pulled to the interior of the cooling and molding structure through the traction pipe for molding and then output. The setting of the clamping component does not require manual contact with the viscous PE water pipe semi-finished product, which can avoid burns to the hands of workers on the one hand and make the PE water pipe extruder more automated and more efficient when used.

[0016] (2) The pipe extruder for producing PE water pipes has an electric slide mounted inside the annular slide rail and can slide inside the annular slide rail under the drive of electricity, wherein the adjusting rod mounted on the electric slide rail rotates so that the cutting blade mounted at the end thereof contacts the outer wall of the finished PE pipe, and then the first electric telescopic rod contracts at the speed at which the finished PE water pipe is output outward. When the electric slide rail rotates around the inside of the annular slide rail for one circle, the cutting blade can cut the PE water pipe, and there is no need to manually cut off the finished PE water pipe, thereby making the device more automated when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a front view of the overall structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the cutting component of the utility model;

[0023] Figure 5 This is a schematic diagram of the annular slide rail structure of the present utility model;

[0024] Figure 6 This is a schematic diagram of the installation of the second electric telescopic rod structure of the utility model.

[0025] Legend: 1. Workbench; 2. Feed bin; 3. Extrusion structure; 4. Cooling and molding structure; 5. Mounting box; 6. Support plate; 7. Traction tube; 8. Clamping rod; 9. Control rod; 10. Extension block; 11. Movable slot; 12. Rotating box; 13. Roller; 14. Mounting ring; 15. Lifting block; 16. Support block; 17. Auxiliary roller; 18. Reset spring; 19. Pressure sensor; 20. First electric telescopic rod; 21. Annular slide rail; 22. Electric slide; 23. Adjustment rod; 24. Cutting blade; 25. Second electric telescopic rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] like Figure 1-6 As shown, a pipe extruder for producing PE water pipes includes a workbench 1, a feed bin 2 is fixedly mounted on one end of the upper surface of the workbench 1, an extrusion structure 3 is fixedly mounted on the lower end of the feed bin 2, a cooling and forming structure 4 is fixedly mounted on the other end of the upper surface of the workbench 1, a traction tube 7 is slidably mounted inside the cooling and forming structure 4, a clamping assembly is provided on the end of the cooling and forming structure 4 close to the extrusion structure 3, and a cutting assembly is provided on the outer wall of the end of the cooling and forming structure 4 away from the extrusion structure 3;

[0028] The clamping assembly specifically includes two second electric telescopic rods 25 fixedly installed inside the cooling molding structure 4. The output ends of the two second electric telescopic rods 25 are commonly fixedly connected to a mounting ring 14. A plurality of clamping rods 8 are equidistantly rotatably mounted on the mounting ring 14. An extension block 10 is fixedly mounted on the outer wall of the mounting ring 14 at positions corresponding to the clamping rods 8. A movable groove 11 is formed on the extension block 10. A movable block is slidably mounted inside the movable groove 11. A control rod 9 is rotatably mounted on the movable block. The other end of the control rod 9 is rotatably connected to the middle position of the outer wall of the clamping rod 8.

[0029] When in use, the end of the traction tube 7 is pressed against the outer wall of the end of the extrusion structure 3, and then the viscous material of the PE water pipe is extruded through the extrusion structure 3. Then, the two second electric telescopic rods 25 fixedly installed on the cooling molding structure 4 push the mounting ring 14 outward, thereby causing the multiple clamping rods 8 installed on the mounting ring 14 to move toward the end of the extrusion structure 3. After the viscous material of the PE water pipe is extruded by the extrusion structure 3, the end of the viscous material of the PE water pipe can be squeezed and fixed to the end of the traction tube 7 under the action of the clamping rods 8. Specifically, the movable block located inside the movable groove 11 slides. When the movable block slides, the clamping and opening states of the clamping rod 8 can be controlled by the control rod 9 rotatably connected thereto. The viscous fluid material of the PE pipe extruded from the extrusion structure 3 is fixed to the end of the traction tube 7 through the end of the clamping rod 8. The traction tube 7 then pulls the semi-finished viscous fluid material of the PE water pipe into the interior of the cooling and molding structure 4. The semi-finished PE water pipe is cooled and molded by the cooling and molding structure 4, and the finished PE water pipe after molding is output from the end of the cooling and molding structure 4.

[0030] like Figure 4 As shown, the cutting assembly includes a support plate 6 fixedly connected to the outer wall of the lower end of the cooling molding structure 4, and a mounting box 5 is fixedly installed on the upper surface of the support plate 6. The upper end of the mounting box 5 is fixedly installed with a first electric telescopic rod 20, and the output end of the first electric telescopic rod 20 is fixedly installed with an annular slide rail 21. An electric slide 22 is slidably installed inside the annular slide rail 21, and an adjusting rod 23 is rotatably installed on the electric slide 22. A cutting blade 24 is rotatably installed at the end of the adjusting rod 23; the electric slide 22 slidably installed inside the annular slide rail 21 can slide inside the annular slide rail 21 under the drive of electricity, wherein the adjusting rod 23 rotatably installed on the electric slide 22 rotates so that the cutting blade 24 installed at its end contacts the outer wall of the finished PE pipe, and then the first electric telescopic rod 20 contracts according to the speed at which the finished PE water pipe is output outward, and when the electric slide 22 rotates around the inside of the annular slide rail 21 for one circle, the cutting blade 24 can cut the PE water pipe.

[0031] like Figure 4 As shown, a rectangular groove is provided on the upper surface of the installation box 5, and a lifting block 15 is slidably installed inside the rectangular groove, and a supporting block 16 is fixedly installed on the upper end of the lifting block 15; the semi-finished PE water pipe is cooled and formed by the cooling and forming structure 4, and then the finished PE water pipe after forming is output from the end of the cooling and forming structure 4. When the finished PE water pipe is just beginning to be output from the end of the cooling and forming structure 4, the output pipe passes through the upper surface of the supporting block 16 and continues to move outward, wherein the supporting block 16 can support the finished PE water pipe.

[0032] like Figure 4As shown, a groove is provided on the upper surface of the supporting block 16, and a plurality of auxiliary rollers 17 are rotatably installed inside the groove; the arrangement of the plurality of auxiliary rollers 17 can convert the sliding friction between the outer wall of the PE water pipe and the upper surface of the supporting block 16 into rolling friction, thereby making the process of transporting the PE water pipe outward smoother.

[0033] like Figure 4 As shown, a return spring 18 is provided inside the rectangular groove opened on the mounting box 5, one end of the return spring 18 is fixedly connected to the inner wall of the bottom surface of the rectangular groove, and the other end is fixedly connected to the bottom surface of the lifting block 15; when the upper surface of the supporting block 16 supports the PE water pipe, the return spring 18 is forced to contract, and when the upper surface of the supporting block 16 is not subject to force, the support block 16 can be lifted upward to a position corresponding to the end discharge port of the cooling molding structure 4 under the action of the elastic force of the return spring 18 itself.

[0034] like Figure 4 As shown, a pressure sensor 19 is also fixedly installed on the bottom surface of the mounting box 5, and the pressure sensor 19 is set at the center position of the lifting block 15; the setting of the pressure sensor 19 can be used to monitor the weight of the PE water pipe supported by the upper surface of the supporting block 16.

[0035] like Figure 3 As shown, a rotating box 12 is rotatably mounted on one end of the clamping rod 8 away from the mounting ring 14, and a plurality of rollers 13 are rotatably mounted inside the rotating box 12. The rotating box 12 and the rollers 13 can be rotated to increase the contact area between the end of the clamping rod 8 and the semi-finished PE water pipe, so that the clamping rod 8 has a better squeezing effect between the semi-finished PE water pipe and the end of the traction pipe 7.

[0036] The working principle of the present invention is as follows: when in use, the end of the traction tube 7 is pressed against the outer wall of the end of the extrusion structure 3, and then the viscous fluid material of the PE water pipe is extruded through the extrusion structure 3. Then, the two second electric telescopic rods 25 fixedly installed on the cooling molding structure 4 push the mounting ring 14 outward, thereby causing the multiple clamping rods 8 installed on the mounting ring 14 to move toward the end of the extrusion structure 3. After the viscous fluid material of the PE water pipe is extruded by the extrusion structure 3, the end of the viscous fluid material of the PE water pipe can be squeezed and fixed to the end of the traction tube 7 under the action of the clamping rods 8, which is specifically manifested as follows: The movable block inside the movable groove 11 slides, and when the movable block slides, the clamping and opening state of the clamping rod 8 can be controlled by the control rod 9 connected thereto by rotation. The viscous fluid material of the PE pipe extruded from the extrusion structure 3 is fixed to the end of the traction pipe 7 through the end of the clamping rod 8, and then the traction pipe 7 pulls the semi-finished viscous fluid material of the PE water pipe into the interior of the cooling and molding structure 4. The semi-finished PE water pipe is cooled and molded by the cooling and molding structure 4, and then the finished PE water pipe after molding is output from the end of the cooling and molding structure 4. When the finished PE water pipe is just beginning to be output from the end of the cooling and molding structure 4, the output pipe After passing the upper surface of the support block 16, it continues to move outward, wherein the support block 16 can support the finished PE water pipe, and the pressure sensor 19 arranged below the lifting block 15 can monitor the pressure exerted by the weight of the PE water pipe on the lifting block 15. When the weight of the PE water pipe does not reach the range of the standard finished pipe, the section of PE water pipe is a waste pipe. When the monitoring value on the pressure sensor 19 reaches the range of the standard finished pipe, the electric slide 22 installed inside the annular slide 21 can slide inside the annular slide 21 under the drive of electricity, wherein the electric slide 22 is rotated and installed. After the adjusting rod 23 is rotated, the cutting blade 24 installed at its end contacts the outer wall of the finished PE pipe. Then, the first electric telescopic rod 20 contracts according to the speed at which the finished PE water pipe is output outward. After the electric slide 22 rotates around the inside of the annular slide rail 21 for one circle, the cutting blade 24 can cut off the PE water pipe and remove the waste pipe initially output from the cooling and forming structure 4. Then, after the finished PE water pipe output outward from the cooling and forming structure 4 meets the production standard, the PE water pipe can still be cut off by the cutting blade 24 without the need for manual auxiliary cutting, thereby improving the production efficiency of the PE water pipe.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A pipe extruder for producing PE water pipes, comprising a workbench (1), a feed bin (2) fixedly mounted on one end of the upper surface of the workbench (1), an extrusion structure (3) fixedly mounted on the lower end of the feed bin (2), and a cooling and molding structure (4) fixedly mounted on the other end of the upper surface of the workbench (1), characterized in that: A traction tube (7) is slidably mounted inside the cooling and forming structure (4), a clamping assembly is provided at one end of the cooling and forming structure (4) close to the extrusion structure (3), and a cutting assembly is provided on the outer wall of one end of the cooling and forming structure (4) away from the extrusion structure (3); The clamping assembly specifically comprises two second electric telescopic rods (25) fixedly installed inside the cooling forming structure (4), the output ends of the two second electric telescopic rods (25) are fixedly connected to a mounting ring (14), a plurality of clamping rods (8) are equidistantly rotatably installed on the mounting ring (14), an extension block (10) is fixedly installed at positions corresponding to the clamping rods (8) on the outer wall of the mounting ring (14), a movable groove (11) is provided on the extension block (10), a movable block is slidably installed inside the movable groove (11), a control rod (9) is rotatably installed on the movable block, and the other end of the control rod (9) is rotatably connected to the middle position of the outer wall of the clamping rod (8).

2. A pipe extruder for producing PE water pipes according to claim 1, characterized in that: The cutting assembly comprises a support plate (6) fixedly connected to the outer wall of the lower end of the cooling forming structure (4); a mounting box (5) is fixedly mounted on the upper surface of the support plate (6); a first electric telescopic rod (20) is fixedly mounted on the upper end of the mounting box (5); an annular slide rail (21) is fixedly mounted on the output end of the first electric telescopic rod (20); an electric slide table (22) is slidably mounted inside the annular slide rail (21); an adjusting rod (23) is rotatably mounted on the electric slide table (22); and a cutting blade (24) is rotatably mounted on the end of the adjusting rod (23).

3. A pipe extruder for producing PE water pipes according to claim 2, characterized in that: A rectangular groove is provided on the upper surface of the installation box (5), a lifting block (15) is slidably installed inside the rectangular groove, and a supporting block (16) is fixedly installed on the upper end of the lifting block (15).

4. A pipe extruder for producing PE water pipes according to claim 3, characterized in that: A groove is formed on the upper surface of the supporting block (16), and a plurality of auxiliary rollers (17) are rotatably mounted inside the groove.

5. The pipe extruder for producing PE water pipes according to claim 3, characterized in that: A return spring (18) is provided inside the rectangular groove opened on the installation box (5), one end of the return spring (18) is fixedly connected to the inner wall of the bottom surface of the rectangular groove, and the other end is fixedly connected to the bottom surface of the lifting block (15).

6. A pipe extruder for producing PE water pipes according to claim 5, characterized in that: A pressure sensor (19) is also fixedly mounted on the bottom surface of the installation box (5), and the pressure sensor (19) is located at the center of the lifting block (15).

7. The pipe extruder for producing PE water pipes according to claim 1, characterized in that: A rotating box (12) is rotatably mounted on one end of the clamping rod (8) away from the mounting ring (14), and a plurality of rollers (13) are rotatably mounted inside the rotating box (12).

Citation Information

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