Kapok composite material production equipment
By using heating components, stirring components and water pump systems in the kapok composite material production equipment, the problem of glue drying and clumping in the glue barrel is solved, and effective stirring and mixing of the glue is achieved to ensure production stability.
Patent Information
- Application Number
- CN202422362194.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In existing kapok composite material production equipment, the glue inside the glue barrel is prone to drying and agglomeration, affecting the use effect.
A heating component is used to heat the glue barrel, a stirring component is used to stir the glue, and a water pump is used to transport water to mix with the glue to prevent the glue from solidifying. At the same time, a positioning component is used to stabilize the position of the glue barrel.
It effectively prevents the glue in the glue barrel from solidifying, ensures the glue coating quality, improves production efficiency, and is adaptable to glue barrels of different sizes.
Smart Images

Figure CN223383989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kapok composite material production, in particular to kapok composite material production equipment. Background Art
[0002] Kapok composite material is a fiber material made of natural kapok, which is compounded with other materials to form a new type of material. Kapok fiber material has the characteristics of good warmth retention, strong moisture absorption and light weight, so it is widely used in textiles and furniture and other fields. Kapok composite material is generally produced in combination with other base materials, and the base materials are generally non-woven fabrics, woven fabrics and plastic films. During the production process, glue production equipment is required to apply glue to the kapok fiber material.
[0003] In the prior art, the glue is placed in a glue barrel in the glue production equipment, and then transported to the surface of the coating roller by a pressure pump. The coating operation is performed by the coating roller. The glue inside the glue barrel dries or clumps over time. Although it can be stirred and mixed by a stirring shaft, it cannot be restored after drying even if stirred, which affects its use.
[0004] Therefore, how to provide a kapok composite material production device is a problem that those skilled in the art urgently need to solve. Utility Model Content
[0005] One purpose of the utility model is to provide a kapok composite material production device, which solves the problem of the glue inside the glue barrel of the existing glue production equipment becoming dry and agglomerated, thus affecting the use.
[0006] According to an embodiment of the present invention, a kapok composite material production device includes a glue barrel and a placement seat. The top of the glue barrel is provided with an opening, the top of the placement seat is provided with a heating component, and the glue barrel is placed on the heating component.
[0007] The heating assembly includes a heating tube and a heat conducting plate. The heat conducting plate is embedded in the top of the placement seat. The heating tube is arranged on the lower surface of the heat conducting plate. The glue barrel is movably placed on the heat conducting plate.
[0008] A breathable net is embedded in the bottom of the placement seat.
[0009] The inside of the glue barrel is provided with a stirring component for stirring the glue inside the glue barrel.
[0010] The stirring assembly includes a rotating shaft, a stirring rod, a bottom scraper rod and a side scraper rod. The rotating shaft is rotatably connected to the plastic barrel through a rotating bearing. The stirring rod and the bottom scraper rod are fixed to the side of the rotating shaft and are perpendicular to the rotating shaft. The bottom scraper rod is located directly below the stirring rod. The bottom scraper rod is attached to the bottom of the inner wall of the plastic barrel. The side scraper rod is attached to the side of the inner wall of the plastic barrel. The side scraper rod is fixed to the surface of the bottom scraper rod and the side scraper rod.
[0011] A driving assembly is also provided on the top of the glue barrel, which includes a driving motor, a driving gear and a transmission gear. The transmission gear is sleeved on the rotating shaft, and the driving gear is fixed on the output shaft of the driving motor. The driving motor is fixed on the top of the glue barrel, and the transmission gear and the driving gear are engaged with each other.
[0012] There are two groups of stirring rods, and the number of stirring rods in the two groups is four. The four stirring rods are distributed in a circular array on the rotating shaft. The spacing between the two groups of stirring rods is the same as the spacing between the stirring rods and the bottom scraper rods. The number of side scrapers and bottom scraper rods is also four, and the number and position of the four side scrapers and bottom scraper rods match the number and position of the stirring rods.
[0013] A cutting plate is provided between the two groups of stirring rods and between the stirring rods and the bottom scraping rod.
[0014] A water tank is provided on the top of the glue barrel, a water pump is provided on the top of the water tank, a feed pipe is provided on the output port of the water pump, the feed pipe is connected to the surface of the rotating shaft through a sealed bearing, and water chambers are provided inside the rotating shaft and the stirring rod, the water chamber is communicated with the feed pipe, and a one-way valve is provided on the stirring rod at a position staggered from the cutting plate, and the water chamber is communicated with the one-way valve.
[0015] A positioning assembly is provided near the outermost position on the top of the placement seat. There are four groups of positioning assemblies, which are distributed in a circular array on the placement seat. Each group of positioning assemblies includes a positioning sleeve, an adjustment plate, a locking bolt and an elastic clip. The positioning sleeve is vertically fixed on the top of the placement seat, and the adjustment plate moves inside the positioning sleeve. The locking bolt is provided on the positioning sleeve, and one end of the locking bolt passes through the positioning sleeve and fits tightly against the surface of the adjustment plate; the elastic clip includes a positioning cylinder, a spring member and a side clamp rod. The fixing cylinder is fixed on the adjustment plate, and the spring member and the side clamp rod both move in the fixing cylinder, one end of the spring member fits against the inner wall of the fixing cylinder, and the other end of the spring member fits against the surface of the side clamp rod. One end of the side clamp rod extending out of the fixing cylinder fits against the surface of the rubber barrel.
[0016] An inclined plate is provided on the side clamping rod.
[0017] The beneficial effects of the utility model are:
[0018] By setting a heating component, the heating component is powered on for heating, and the heat is transferred to the glue barrel to heat the glue in the glue barrel, so that the curing glue is heated and melted to avoid cooling and solidification.
[0019] By setting a stirring component and a driving component, the stirring component is driven to rotate by the driving component. While stirring the glue inside the glue barrel, the stirring component also scrapes off the glue stuck on the inner wall of the glue barrel to avoid the glue sticking to the inner wall of the glue barrel.
[0020] By setting up a water tank, a water pump and a water cavity, the water pump transports the water in the water tank to the one-way valve through the feed pipe and the water cavity. The water directly enters the glue through the one-way valve. The water is output to the glue through multiple points, which prevents the input water from blending slowly with the glue and allows the water to blend with the glue quickly. In addition, the water delivered to the glue also prevents the glue from drying and solidifying due to heating.
[0021] By setting a positioning component, the positioning component positions the position of the glue barrel, making it convenient to place glue barrels of different sizes, and the glue barrel can be removed from the placement seat, thereby improving the stability of the glue barrel during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 This is an overall three-dimensional flow chart of a kapok composite material production equipment proposed by the utility model.
[0024] Figure 2 This is a cross-sectional three-dimensional flow chart of the rotating shaft position in the kapok composite material production equipment proposed by the utility model.
[0025] Figure 3 This is a cross-sectional perspective flow chart from the other side of a stirring assembly in a kapok composite material production device proposed in the present invention.
[0026] Figures indicate: 1. Glue barrel; 2. Placement seat; 3. Opening; 4. Heating assembly; 5. Heating tube; 6. Heat conduction plate; 7. Breathable net; 8. Stirring assembly; 9. Rotating shaft; 10. Stirring rod; 11. Bottom scraper; 12. Side scraper; 13. Drive assembly; 14. Drive motor; 15. Drive gear; 16. Transmission gear; 17. Cutting plate; 18. Water tank; 19. Water pump; 20. Feed pipe; 21. Water chamber; 22. One-way valve; 23. Positioning assembly; 24. Positioning sleeve; 25. Adjustment plate; 26. Locking bolt; 27. Elastic clip; 28. Positioning cylinder; 29. Spring; 30. Side clip; 31. Inclined plate. DETAILED DESCRIPTION
[0027] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.
[0028] Example 1: Reference Figure 1 and Figure 2, including a glue bucket 1 and a placement seat 2, the top of the glue bucket 1 is provided with an opening 3, the top of the placement seat 2 is provided with a heating component 4, the glue bucket 1 is placed on the heating component 4, the heating component 4 includes a heating tube 5 and a heat conducting plate 6, the heat conducting plate 6 is embedded in the top of the placement seat 2, the heating tube 5 is provided on the lower surface of the heat conducting plate 6, the glue bucket 1 is movably placed on the heat conducting plate 6, the bottom of the placement seat 2 is embedded with a breathable net 7, the breathable net 7 is used to ventilate the position of the heating tube 5 to prevent the heating tube 5 from heating the air inside the placement seat 2 and causing The expansion causes the placement seat 2 to be damaged. The breathable mesh 7 is not only used for ventilation, but also for filtering to prevent external dust from entering the heating tube 5 area inside the placement seat 2. The heating tube 5 is powered by an external municipal power supply system. The heating assembly 4 includes a controller for temperature control (the controller is an existing component and is not described here and is not drawn in the figure). After the heating tube 5 is heated, the heat is introduced into the heat conducting plate 6. After the heat conducting plate 6 is hot, the heat is transferred to the glue through the glue barrel 1 to melt the glue, thus preventing the glue from solidifying.
[0029] Example 2: Reference Figure 2 and Figure 3 On the basis of embodiment 1, the interior of the glue barrel 1 is provided with a stirring assembly 8 for stirring the glue inside the glue barrel 1. The stirring assembly 8 is used to stir the glue after the glue melts to mix the glue evenly. The stirring assembly 8 includes a rotating shaft 9, a stirring rod 10, a bottom scraping rod 11 and a side scraping rod 12. The bottom scraping rod 11 is used to scrape out the bottom of the inner wall of the glue barrel 1, and the side scraping rod 12 is used to scrape off the glue on the side of the inner wall of the glue barrel 1 to prevent the glue from adhering to the inner wall of the glue barrel 1. The rotating shaft 9 is rotatably connected to the glue barrel 1 through a rotating bearing. The stirring rod 10 and the bottom scraping rod 11 are both fixed to the side of the rotating shaft 9 and are perpendicular to the rotating shaft 9, and the bottom scraping rod 11 is located directly below the stirring rod 10. The bottom scraping rod 11 is attached to the bottom of the inner wall of the glue barrel 1, and the side scraping rod 12 is used to scrape off the glue on the side of the inner wall of the glue barrel 1 to prevent the glue from adhering to the inner wall of the glue barrel 1. The rod 12 fits the side surface of the inner wall of the glue barrel 1, and the side scraping rod 12 is fixed on the surface of the bottom scraping rod 11 and the side scraping rod 12. There are two groups of stirring rods 10, and the number of the two groups of stirring rods 10 is four. The four stirring rods 10 are distributed in a circular array on the rotating shaft 9. The four distributions can make it possible to evenly stir the glue. The spacing between the two groups of stirring rods 10 is the same as the spacing between the stirring rods 10 and the bottom scraping rod 11. A cutting plate 17 is provided between the two groups of stirring rods 10 and between the stirring rods 10 and the bottom scraping rod 11. The glue is stirred and divided and then mixed, thereby improving the mixing effect of the glue. The number of side scraping rods 12 and bottom scraping rod 11 is also four, and the number and position of the four side scraping rods 12 and bottom scraping rod 11 match the number and position of the stirring rods 10.
[0030] refer to Figure 1 and Figure 2A driving assembly 13 is also provided on the top of the glue barrel 1, which includes a driving motor 14, a driving gear 15 and a transmission gear 16. The transmission gear 16 is sleeved on the rotating shaft 9, and the driving gear 15 is fixed on the output shaft of the driving motor 14. The driving motor 14 is fixed on the top of the glue barrel 1, and the transmission gear 16 and the driving gear 15 are engaged with each other. During operation, the driving motor 14 is started, and the driving motor 14 starts to drive the rotating shaft 9 to rotate through the driving gear 15 and the transmission gear 16. The rotation of the rotating shaft 9 drives the stirring rod 10, the bottom scraping rod 11 and the side scraping rod 12 to rotate, so that the bottom scraping rod 11 and the side scraping rod 12 scrape the bottom and side of the inner wall of the glue barrel 1 to prevent glue from adhering to the inner wall of the glue barrel 1, and then the stirring rod 10 and the cutting plate 17 perform stirring and cutting operations on the stirring, thereby improving the mixing effect of the glue.
[0031] Example 3: Reference Figure 1 and Figure 2 The top of the glue barrel 1 is provided with a water tank 18, and the top of the water tank 18 is provided with a water pump 19. The inlet of the water pump 19 extends to the inside of the water tank 18, and the output of the water pump 19 is provided with a feed pipe 20. The feed pipe 20 is connected to the surface of the rotating shaft 9 through a sealed bearing sleeve, and the interior of the rotating shaft 9 and the stirring rod 10 are provided with a water cavity 21, and the water cavity 21 is connected to the feed pipe 20. A one-way valve 22 is provided on the stirring rod 10 at a position staggered from the cutting plate 17. The water cavity 21 is connected to the one-way valve 22. Since heating the glue will cause the moisture inside the glue to evaporate, the glue will be heated. In order to improve the practical effect of the glue, water needs to be injected into the glue. During operation, the water pump 19 is first started. The water pump 19 pumps the water in the water tank 18 into the feed pipe 20. Then the water reaches the water cavity 21 from the feed pipe 20. Then the water pushes open the one-way valve 22 from the water cavity 21, and the water is discharged into the glue from the one-way valve 22. Since there are many one-way valves 22 distributed on the stirring rod 10, water is injected into the glue from multiple points, which improves the mixing effect of water and glue. Under the stirring of the stirring component 8, the water will quickly merge into the glue.
[0032] Example 4: Reference Figure 1 、 Figure 2 and Figure 3, since the glue barrel 1 is movably placed on the placement seat 2, in order to prevent the glue barrel 1 from sliding, a positioning component 23 is provided on the top of the placement seat 2 near the outermost position. The positioning component 23 is used to position the glue barrel 1 placed on the heating component 4 and the placement seat 2 to prevent offset. The number of positioning components 23 is four groups, and the four groups of positioning components 23 are distributed in a circular array on the placement seat 2. The four groups of positioning components 23 clamp the glue barrel 1 from four directions, which greatly improves the stability of the glue barrel 1. Each group of positioning components 23 includes a positioning sleeve 24, an adjustment plate 25 and a locking bolt 2 6 and elastic clamp 27, the positioning sleeve 24 is vertically fixed on the top of the placement seat 2, the adjustment plate 25 is movable inside the positioning sleeve 24, the locking bolt 26 is set on the positioning sleeve 24, and one end of the locking bolt 26 passes through the positioning sleeve 24 and fits tightly on the surface of the adjustment plate 25; the elastic clamp 27 includes a positioning cylinder 28, a spring member 29 and a side clamp rod 30, the fixed cylinder is fixed on the adjustment plate 25, the spring member 29 and the side clamp rod 30 are both movable in the fixed cylinder, one end of the spring member 29 fits on the inner wall of the fixed cylinder, and the other end of the spring member 29 fits on the side clamp rod The side clamp rod 30 is provided with an inclined plate 31 on the side clamp rod 30, which is convenient for squeezing the side clamp rod 30 so that the side clamp rod 30 is retracted into the fixed cylinder. During operation, the locking bolt 26 is first rotated according to the height of the glue barrel 1 so that the adjustment plate 25 moves to a suitable position on the positioning sleeve 24, and then the locking bolt 26 is reversed to position the adjustment plate 25. The change in the height of the adjustment plate 25 also drives the change in the height of the elastic clamp 27, so that the height of the elastic clamp 27 matches the height of different glue barrels 1, and then the glue barrel 1 is placed The glue barrel 1 is placed above the positioning assembly 23, and the glue barrel 1 is moved downward. The glue barrel 1 will squeeze the inclined plate 31. The inclined plate 31 is squeezed and drives the side clamping rod 30 to retract into the fixed cylinder and squeeze the spring member 29. Continuing to move the glue barrel 1 can make the side clamping rod 30 fit the side of the glue barrel 1. When the glue barrel 1 is stably placed on the heating assembly 4, the side clamping rod 30 is stably squeezed against the side of the glue barrel 1 by the elastic force of the spring member 29. The position of the glue barrel 1 is stabilized by the elastic force of the spring, thereby positioning the position of the glue barrel 1. By setting a retractable side clamping rod 30, glue barrels 1 of different sizes can be positioned.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A kapok composite material production equipment, characterized in that: It comprises a glue barrel (1) and a placement seat (2), wherein the top of the glue barrel (1) is provided with an opening (3), the top of the placement seat (2) is provided with a heating component (4), and the glue barrel (1) is placed on the heating component (4); A positioning assembly (23) is provided at the top of the placement seat (2) near the outermost position. The number of the positioning assemblies (23) is four groups. The four groups of positioning assemblies (23) are distributed on the placement seat (2) in a circular array. Each group of positioning assemblies (23) includes a positioning sleeve (24), an adjustment plate (25), a locking bolt (26) and an elastic clip (27). The positioning sleeve (24) is vertically fixed on the top of the placement seat (2). The adjustment plate (25) moves inside the positioning sleeve (24). The locking bolt (26) is provided on the positioning sleeve (24) and the locking bolt (26) is provided on the positioning sleeve (24). One end of the bolt (26) passes through the positioning sleeve (24) and is tightly fitted on the surface of the adjustment plate (25); the elastic clamp (27) includes a positioning cylinder (28), a spring member (29) and a side clamp rod (30); the fixed cylinder is fixed on the adjustment plate (25); the spring member (29) and the side clamp rod (30) are both movable in the fixed cylinder; one end of the spring member (29) is fitted on the inner wall of the fixed cylinder, and the other end of the spring member (29) is fitted on the surface of the side clamp rod (30); and one end of the side clamp rod (30) extending out of the fixed cylinder is fitted on the surface of the rubber barrel (1); The heating assembly (4) includes a heating tube (5) and a heat conducting plate (6). The heat conducting plate (6) is embedded in the top of the placement seat (2). The heating tube (5) is arranged on the lower surface of the heat conducting plate (6). The glue barrel (1) is movably placed on the heat conducting plate (6).
2. The kapok composite material production equipment according to claim 1, characterized in that: A breathable net (7) is embedded in the bottom of the placement seat (2).
3. The kapok composite material production equipment according to claim 2, characterized in that: The glue barrel (1) is provided with a stirring assembly (8) for stirring the glue inside the glue barrel (1).
4. The kapok composite material production equipment according to claim 3, characterized in that: The stirring assembly (8) includes a rotating shaft (9), a stirring rod (10), a bottom scraper rod (11) and a side scraper rod (12), the rotating shaft (9) is rotatably connected to the plastic barrel (1) through a rotating bearing, the stirring rod (10) and the bottom scraper rod (11) are both fixed to the side of the rotating shaft (9) and perpendicular to the rotating shaft (9), and the bottom scraper rod (11) is located directly below the stirring rod (10), the bottom scraper rod (11) is attached to the bottom of the inner wall of the plastic barrel (1), the side scraper rod (12) is attached to the side of the inner wall of the plastic barrel (1), and the side scraper rod (12) is fixed to the surface of the bottom scraper rod (11) and the side scraper rod (12); A driving assembly (13) is further provided on the top of the glue barrel (1). The driving assembly (13) includes a driving motor (14), a driving gear (15) and a transmission gear (16). The transmission gear (16) is sleeved on the rotating shaft (9). The driving gear (15) is fixed on the output shaft of the driving motor (14). The driving motor (14) is fixed on the top of the glue barrel (1). The transmission gear (16) and the driving gear (15) are meshed with each other.
5. The kapok composite material production equipment according to claim 4, characterized in that: The number of the stirring rods (10) is two groups, and the number of the two groups of stirring rods (10) is four. The four stirring rods (10) are distributed on the rotating shaft (9) in a circular array. The spacing between the two groups of stirring rods (10) is the same as the spacing between the stirring rods (10) and the bottom scraping rod (11). The number of the side scraping rods (12) and the bottom scraping rod (11) is also four. The number and position of the four side scraping rods (12) and the bottom scraping rod (11) match the number and position of the stirring rods (10).
6. The kapok composite material production equipment according to claim 5, characterized in that: A cutting plate (17) is provided between the two groups of stirring rods (10) and between the stirring rods (10) and the bottom scraping rod (11).
7. The kapok composite material production equipment according to claim 6, characterized in that: A water tank (18) is provided on the top of the rubber barrel (1), a water pump (19) is provided on the top of the water tank (18), a feed pipe (20) is provided on the output port of the water pump (19), the feed pipe (20) is sleeved on the surface of the rotating shaft (9) through a sealing bearing, and a water cavity (21) is provided inside the rotating shaft (9) and the stirring rod (10), the water cavity (21) and the feed pipe (20) are in communication, and a one-way valve (22) is provided on the stirring rod (10) at a position offset from the cutting plate (17), and the water cavity (21) and the one-way valve (22) are in communication.
8. The kapok composite material production equipment according to claim 7, characterized in that: An inclined plate (31) is provided on the side clamping rod (30).