Electrolytic copper negative plate packaging device
The automated electrolytic copper cathode plate packaging device solves the problems of low efficiency and many safety hazards in traditional manual packaging, achieves efficient and safe plate sorting and stacking, and adapts to large-scale production needs.
Patent Information
- Application Number
- CN202521803024.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2035-08-25
AI Technical Summary
Traditional manual packaging of electrolytic copper cathode plates is inefficient, labor-intensive, costly, and poses many safety risks. Untidy stacking can easily lead to increased product losses during transportation.
A packaging device for electrolytic copper cathode plates is designed, which includes a collecting device, a driving track, a transport mechanism and a stacking mechanism. The adjustable clamping mechanism, the transport plate and the stacking assembly work together to realize the automatic sorting, transportation and stacking of the plates, reducing manual intervention.
It improves packaging efficiency and safety, ensures that the boards are stacked neatly, reduces labor intensity and safety risks, and realizes continuous production.
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Figure CN223384772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a packaging device for electrolytic copper cathode plates, belonging to the technical field of packaging devices. Background Art
[0002] In the electrolytic copper production process, cathode plates, as important finished products, need to be packaged and stacked for transportation and storage. Traditional cathode plate packaging methods rely mainly on manual operations, where workers need to carry, align, and stack the cathode plates one by one, and then tie or secure them. However, this manual packaging and stacking method has the following significant problems:
[0003] 1. Low efficiency: Manual handling and stacking of cathode plates is slow and labor-intensive, making it difficult to meet the packaging needs of large-scale production lines and becoming a bottleneck in production efficiency.
[0004] 2. High labor cost: Due to the heavy weight of the cathode plate, more labor is required, which not only increases production costs but also easily causes safety hazards due to fatigue operation.
[0005] 3. Manual operation can easily lead to uneven stacking and loose bundling, which may cause the cathode plates to tilt or scatter during transportation, affecting product quality and increasing losses.
[0006] Therefore, improvements are urgently needed. Utility Model Content
[0007] In order to overcome the above shortcomings of the prior art, the utility model designs an electrolytic copper cathode plate packaging device, which can effectively reduce the labor intensity of operators and has high efficiency and good safety.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting rod are pivotally connected to each other to form a round shank and a round shank, and said adjusting rod and said adjusting rod are pivotally connected to each other to form a round shank.
[0010] Furthermore, the adjustable clamping mechanism includes a placement table, a clamping block is provided on one side of the top of the placement table, a rotating column is rotatably sleeved in the middle of the clamping block, a sleeve hole is opened at a position where the rotating column deviates from the axis center line, an eccentric column is fixedly sleeved in the sleeve hole, and the bottom end of the eccentric column is driven to rotate by a driving motor provided in the placement table, and a positioning rod is also provided on the top of the placement table for cooperating with the clamping block to clamp multiple plates.
[0011] Furthermore, the stacking assembly includes a plurality of clamping units arranged at intervals along the vertical direction, the clamping units include clamping assemblies respectively arranged in the U-shaped grooves of the two U-shaped vertical plates, and the transport plate is overlapped between the two clamping assemblies; the clamping assembly includes a clamping block, and a horizontally arranged mounting rod is fixedly inserted on the clamping block, and both ends of the mounting rod are rotatably mounted on the two inner walls of the U-shaped vertical plate through a torsion spring; a limiting rod corresponding to each clamping block is also fixedly installed between the two inner walls of the U-shaped vertical plate, and the limiting rod is fitted on the top of the clamping block away from the transport plate.
[0012] Furthermore, a stepped groove is provided at one end of the clamping block overlapping the transport plate, and a limiting groove matching the stepped groove is provided on the side of the transport plate.
[0013] Furthermore, an inclined pushing surface is provided on one side of the bottom end of the clamping block close to the transport plate.
[0014] Furthermore, a weight sensor is provided on the surface of the placement table.
[0015] Furthermore, the clamping block is a regular hexagonal prism structure.
[0016] Furthermore, two groups of positioning rods are provided, and the two groups of positioning rods are arranged in an L shape.
[0017] Compared with the prior art, the present invention has the following characteristics and beneficial effects:
[0018] In the present invention, the clamping mechanism, the transport mechanism and the stacking mechanism are adjusted to work together to realize the sorting, transport and stacking of the boards, reduce manual intervention, and improve packaging efficiency and safety. The clamping block driven by the eccentric column cooperates with the positioning rod to ensure that the boards are stacked neatly and avoid displacement during transportation or stacking. The one-way clamping design of the clamping block, the mounting rod and the limit rod can prevent the transport board from falling back, adapting to the stacking requirements of multi-layer boards. Multiple transport boards can be operated in a cycle to realize continuous production. The inclined push surface of the clamping block guides the transport board to disengage smoothly, which not only improves the packaging efficiency, but also reduces the safety risk and realizes continuous operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall operation of the utility model;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the adjustable clamping mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the cooperation between the drive track and the stacking mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the stacking mechanism of the utility model;
[0023] Figure 5 This is a schematic diagram of the internal structure of the stacking mechanism of the utility model from a side view;
[0024] Figure 6 It is a schematic diagram of the matching of the card block of the utility model.
[0025] The figures are marked as follows: 100, collecting device; 200, driving track; 1, lifting platform; 2, adjusting clamping mechanism; 201, placing platform; 202, clamping block; 203, rotating column; 204, eccentric column; 205, positioning rod; 300, transportation mechanism; 3, transportation plate; 4, clamping arm; 5, plate body; 400, stacking mechanism; 401, U-shaped vertical plate; 402, bottom plate; 403, fixing rod; 404, lifting platform; 405, stacking assembly; 407, limiting rod; 408, mounting rod; 406, clamping block; 4061, inclined push surface; 4062, step groove. DETAILED DESCRIPTION
[0026] The present invention will be described in more detail below with reference to the embodiments.
[0027] See also Figures 1-6 The electrolytic copper cathode plate packaging device of this embodiment includes a collecting device 100, which includes a lifting platform 1 and an adjusting clamping mechanism 2. The adjusting clamping mechanism 2 is arranged at the top of the lifting platform 1 and is used to clamp multiple plates 5.
[0028] In this embodiment, the lifting platform 1 is lifted and lowered by a hydraulic cylinder, and the adjusting clamping mechanism 2 clamps the multiple panels 5 to achieve the shaping and arrangement of the multiple panels 5, which is convenient for subsequent transportation.
[0029] Specifically, see Figure 2 The adjusting clamping mechanism 2 includes a placing table 201, and a clamping block 202 is provided on one side of the top of the placing table 201. In this embodiment, the clamping block 202 is a regular hexagonal prism structure. During the eccentric rotation process, one of the surfaces of the clamping block 202 contacts the plate body 5 for clamping the arrangement, and has good stability.
[0030] A rotating column 203 is rotatably sleeved in the middle of the clamping block 202, and a sleeve hole is opened at a position where the rotating column 203 deviates from the axis center line, and an eccentric column 204 is fixedly sleeved in the sleeve hole. The bottom end of the eccentric column 204 is driven to rotate by a driving motor arranged in the placement table 201. When the driving motor drives the eccentric column 204 to rotate, it can synchronously drive the rotating column 203 and the clamping block 202 to move, and since the eccentric column 204 is eccentrically fixed, the clamping block 202 will be close to one side of the plate body 5, thereby achieving clamping of the plate body 5.
[0031] Further clamping explanation of the clamping block 202: During the eccentric rotation of the clamping block 202 with a regular hexagonal prism structure, the clamping block 202 gradually approaches the plate body 5, and the edge of the clamping block 202 first contacts one side of the plate body 5, and then the clamping block 202 continues to rotate eccentrically. Since the clamping block 202 is in contact with the plate body 5, the clamping block 202 will rotate around the rotating column 203 under the reaction of the plate body 5, so that one of the surfaces of the clamping block 202 will gradually fit one side of the plate body 5 to achieve the final clamping.
[0032] Compared with the edge clamping of the hexagonal prism, when the side clamping of the hexagonal prism clamps the plate body 5, the contact area is larger and the clamping is more stable. At the same time, the surface clamping contact area is large, and it is not easy to cause damage to the plate body during the clamping process.
[0033] In order to better clamp the plate 5 , a positioning rod 205 is further provided on the top of the placement table 201 for cooperating with the clamping block 202 to clamp the multiple plates 5 .
[0034] Two groups of positioning rods 205 are provided, and the two groups of positioning rods 205 are arranged in an L shape.
[0035] Specifically, each group of positioning rods 205 is provided with two rods, and the two groups of positioning rods 205 are respectively arranged on two adjacent edges of the plate body 5. By limiting the two adjacent edges of the plate body 5 and clamping the clamping block 202, multiple stacked plates 5 can be neatly arranged.
[0036] Two drive rails 200 are arranged above the adjusting clamping mechanism 2, and the two drive rails 200 are arranged horizontally and parallelly at intervals. In order to facilitate the staff to hoist the plate body 5 to the adjusting clamping mechanism 2 for neat arrangement, the spacing between the two drive rails 200 is set greater than the width of the plate body 5, thereby avoiding interference with the hoisting and lowering of the plate body 5.
[0037] A transport mechanism 300 is provided between the two driving rails 200 .
[0038] Specifically, the transport mechanism 300 includes multiple transport plates 3 movably installed between two drive rails 200. The transport plates 3 can be driven by the drive rails 200 and then slide along the drive rails 200. Specifically, a drive mechanism is provided on the drive rails 200, and the drive mechanism is used to drive the transport plates 3 to slide along the drive rails 200.
[0039] At the same time, each transport plate 3 is equipped with a clamping arm 4 at the bottom that can self-drive to clamp multiple plates 5. There are two clamping arms 4. The driving structure of the clamping arm 4 is an existing structure, such as a motor drive, and its driving principle will not be elaborated on.
[0040] The multiple panels 5 neatly arranged on the top of the placement table 201 can be lifted by the lifting platform 1, and then the stacked panels 5 are sent between the two clamping arms 4, and then the clamping arms 4 clamp the panels 5.
[0041] Each transport plate 3 can carry multiple plates 5, thereby effectively improving the transport efficiency and facilitating shipment.
[0042] In order to transport the panels 5 carried by each transport board 3 to the next workshop for shipment, a stacking mechanism 400 is provided at the end of the driving track 200. The stacking mechanism 400 is used to stack the transport boards 3 vertically. The panels 5 carried by each transport board 3 can be temporarily stored in the stacking mechanism 400, so that shipment can be carried out uninterruptedly. During subsequent transportation, a forklift is used to operate the forklift, which can take away multiple transport boards 3 at one time, that is, take away multiple groups of panels 5, thereby reducing the number of transportation times and improving shipment efficiency.
[0043] Specifically, see Figure 3-Figure 5 The stacking mechanism 400 includes a base plate 402, two U-shaped vertical plates 401 fixed to the top of the base plate 402 and arranged relative to each other, a lifting platform 404 arranged between the two U-shaped vertical plates 401, and a stacking assembly 405 for stacking multiple transport plates 3. The lifting platform 404 is used to lift up the transport plate 3 carrying multiple plate bodies 5. The stacking assembly 405 can stack multiple transport plates 3 to facilitate subsequent forklifts to transport the transport plates 3 out and achieve continuous operation.
[0044] Among them, a fixed rod 403 is fixedly connected to the side between the two U-shaped vertical plates 401 away from the collection device 100, and the ends of the two driving rails 200 are fixedly connected to the fixed rod 403. The lifting platform 404 is set directly below the middle part between the two driving rails 200 to facilitate upward lifting. The lifting platform 404 is also a lifting hydraulic cylinder.
[0045] From the above description, it can be seen that the working principle of this embodiment is:
[0046] The packaging and transportation of the panel 5 is mainly divided into the following steps:
[0047] Step 1: Placement and shaping of the plate 5.
[0048] The staff hoisted the multiple plates 5 in the electrolytic cell onto the placement table 201 in turn. Since the spacing between the two drive rails 200 is greater than the width of the plate 5, interference with the hoisting can be avoided. The two sets of positioning rods 205 on the placement table 201 are respectively fitted with two adjacent edges of the plate 5 for positioning. At the same time, the driving motor drives the eccentric column 204 to rotate. Through the eccentric structure, the rotating column 203 and the clamping block 202 are close to the plate 5, and the positioning rod 205 is cooperated to achieve neat stacking and clamping and shaping of multiple plates 5.
[0049] Step 2: Lifting and clamping the plate 5 for transportation.
[0050] After the plate 5 is shaped, the lifting platform 1 lifts the placement platform 201 upwards and sends the stacked plates 5 between the clamping arms 4 at the bottom end of the transport plate 3. The self-driven clamping arms 4 at the bottom end of the transport plate 3 clamp and fix the plates 5. Each transport plate 3 can carry multiple plates 5, thereby improving transportation efficiency.
[0051] Step 3: The plate 5 is transported to the stacking mechanism 400 .
[0052] The driving rail 200 drives the transport plate 3 to slide along the driving rail 200 , and delivers the transport plate 3 carrying the plate body 5 to the stacking mechanism 400 .
[0053] Step 4: Stacking and continuous shipment of transport plates 3.
[0054] The lifting platform 404 of the stacking mechanism 400 lifts the transport plate 3 upward to separate it from the drive track 200. The stacking assembly 405 stacks multiple transport plates 3 vertically between the two U-shaped vertical plates 401 for temporary storage. During subsequent transportation, the forklift can pick up multiple stacked transport plates 3 and plate bodies 5 at one time, reducing the number of transportation times and improving shipping efficiency.
[0055] The plate 5 in this embodiment is the copper plate after electrolysis.
[0056] Furthermore, the stacking assembly 405 includes a plurality of clamping units spaced apart in the vertical direction. The clamping units include clamping assemblies respectively disposed in the U-shaped grooves of the two U-shaped vertical plates 401 , and the transport plate 3 is overlapped between the two clamping assemblies.
[0057] Among them, see Figure 5-Figure 6 The clamping assembly includes a clamping block 406, on which a horizontally arranged mounting rod 408 is fixedly inserted. Both ends of the mounting rod 408 are rotatably mounted on the two inner side walls of the U-shaped vertical plate 401 through a torsion spring.
[0058] A limiting rod 407 corresponding to each block 406 is fixedly installed between the two inner walls of the U-shaped vertical plate 401. The limiting rod 407 is arranged horizontally, and the limiting rod 407 is arranged at the top of the block 406 away from the transport board 3. The limiting rod 407 is used to limit the block 406 when the block 406 is placed on the transport board 3, thereby improving the stability of the placement of the transport board 3.
[0059] When the lifting platform 404 lifts the transport plate 3 upward, the transport plate 3 will push up the block 406. Since the block 406 is rotatably connected to the two inner walls of the U-shaped vertical plate 401 through the mounting rod 408, the transport plate 3 will not be limited by the block 406.
[0060] The lifting platform 404 continues to lift the transport plate 3 upwards. After the block 406 rotates a certain angle, the block 406 will disengage from the transport plate 3. At this time, the block 406 will return to its initial state (i.e., horizontal state) under the resetting action of the torsion spring. At this time, the lifting platform 404 stops rising and descends, and the transport plate 3 will be placed between the two blocks 406. Whenever a transport plate 3 is transported to the top of the lifting platform 404, the lifting platform 404 can lift the corresponding transport plate 3 upwards, and then multiple transport plates 3 can be stacked from bottom to top on multiple clamping components to achieve stacking of the transport plates 3.
[0061] Finally, the staff drives a forklift to fork away the multiple transport plates 3 stacked inside the U-shaped vertical plate 401, that is, the forklift's insertion rod lifts the transport plates 3 between the two lowest blocks 406.
[0062] In order to ensure the stability of transportation, the uppermost transport plates 3 can also be forked away one by one. Since the transport plates 3 carry multiple plate bodies 5, the transportation efficiency is higher than that of manual packaging and transportation.
[0063] Furthermore, a stepped groove 4062 is provided at one end where the clamping block 406 overlaps with the transport plate 3, and a limiting groove matching the stepped groove 4062 is provided on the side of the transport plate 3. When the transport plate 3 is placed between the two clamping blocks 406, the limiting groove is engaged with the stepped groove 4062, which can limit the lateral displacement of the transport plate 3 and avoid dislocation.
[0064] Furthermore, an inclined push surface 4061 is provided on one side of the bottom end of the clamping block 406 close to the transport plate 3 . The setting of the inclined push surface 4061 facilitates contact with the lifted transport plate 3 to achieve the swinging of the clamping block 406 .
[0065] Furthermore, a weight sensor is provided on the surface of the placement table 201, and the weight sensor is used to monitor the weight of the board 5 placed on the placement table 201, so as to avoid excessive weight caused by carrying too many boards 5, thereby improving the safety of operation.
[0066] In order to facilitate control and monitoring, the weight sensor is externally connected to the host computer, and the host computer also controls the operation of the lifting platform 1, the lifting platform 404, and the driving track 200.
[0067] In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0068] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the term "connection" should be understood in a broad sense. For example, it can mean a fixed connection, a detachable connection, or an integral connection; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0069] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
Claims
1. A packaging device for electrolytic copper cathode plates, characterized by: It comprises a collecting device (100), a driving track (200), a transport mechanism (300) and a stacking mechanism (400); The collecting device (100) comprises a lifting platform (1) and an adjusting clamping mechanism (2), wherein the adjusting clamping mechanism (2) is arranged at the top of the lifting platform (1) and is used to clamp a plurality of plates (5), and two driving rails (200) are provided, and the two driving rails (200) are arranged in parallel and spaced apart above the adjusting clamping mechanism (2); The transport mechanism (300) comprises a plurality of transport plates (3) movably mounted between two drive rails (200), and a clamping arm (4) capable of self-driving and clamping the plurality of plates (5) is mounted at the bottom end of each transport plate (3); The stacking mechanism (400) comprises a base plate (402), two U-shaped vertical plates (401) fixed to the top of the base plate (402) and symmetrically arranged at intervals, a lifting platform (404) arranged between the two U-shaped vertical plates (401), and a stacking assembly (405) for stacking multiple transport plates (3). A fixing rod (403) is fixedly connected to the side between the two U-shaped vertical plates (401) away from the collecting device (100), and the ends of the two driving rails (200) are fixedly connected to the fixing rod (403). The lifting platform (404) is arranged directly below the middle between the two driving rails (200).
2. The electrolytic copper cathode plate packaging device according to claim 1, characterized in that: The regulating clamping mechanism (2) comprises a placing table (201), a clamping block (202) is provided on one side of the top of the placing table (201), a rotating column (203) is rotatably sleeved in the middle of the clamping block (202), a sleeve hole is provided at a position of the rotating column (203) deviating from the axis, an eccentric column (204) is fixedly sleeved in the sleeve hole, the bottom end of the eccentric column (204) is driven to rotate by a driving motor provided in the placing table (201), and a positioning rod (205) is further provided at the top of the placing table (201) for cooperating with the clamping block (202) to clamp the plurality of plates (5).
3. The electrolytic copper cathode plate packaging device according to claim 1, characterized in that: The stacking assembly (405) comprises a plurality of clamping units spaced apart in the vertical direction, the clamping units comprising clamping assemblies respectively arranged in the U-shaped grooves of two U-shaped vertical plates (401), and the transport plate (3) is overlapped between the two clamping assemblies; The clamping assembly comprises a clamping block (406), a horizontally arranged mounting rod (408) being fixedly plugged into the clamping block (406), and both ends of the mounting rod (408) being rotatably mounted on the two inner side walls of the U-shaped vertical plate (401) via a torsion spring; and a limiting rod (407) corresponding to each clamping block (406) is also fixedly mounted between the two inner side walls of the U-shaped vertical plate (401), and the limiting rod (407) is fitted on the top end of the clamping block (406) away from the transport plate (3).
4. The electrolytic copper cathode plate packaging device according to claim 3, characterized in that: One end of the clamping block (406) overlapping the transport plate (3) is provided with a stepped groove (4062), and a side surface of the transport plate (3) is provided with a limiting groove that matches the stepped groove (4062).
5. The electrolytic copper cathode plate packaging device according to claim 3, characterized in that: An inclined pushing surface (4061) is provided on one side of the bottom end of the clamping block (406) close to the transport plate (3).
6. The electrolytic copper cathode plate packaging device according to claim 2, characterized in that: A weight sensor is provided on the surface of the placement table (201).
7. The electrolytic copper cathode plate packaging device according to claim 2, characterized in that: The clamping block (202) is a regular hexagonal prism structure.
8. The electrolytic copper cathode plate packaging device according to claim 2, characterized in that: Two groups of positioning rods (205) are provided, and the two groups of positioning rods (205) are arranged in an L shape.