Short pipe conveying device for splicing ton barrel frame

Abstract

The utility model relates to the technical field of tonnage barrel frame splicing, and discloses a short pipe material conveying device for tonnage barrel frame splicing, which comprises an outer frame, a material storage assembly, a material loading assembly, an up-down material rubbing assembly, a single-row material storage assembly, a material conveying assembly and a material placing assembly, and the material storage assembly adopts an air cylinder up-down pushing type material storage bin; the feeding assembly adopts a speed reducer eccentric shaft type step movable plate for feeding; the up-down material rubbing assembly adopts a driving motor special upper synchronous belt and a lower synchronous belt to perform forward and reverse rotation type material selection. According to the short pipe conveying device for tonnage barrel frame splicing, through the arrangement of the storage assembly, the feeding assembly, the up-down rubbing assembly, the single-row storage assembly, the feeding assembly and the swing assembly, the problem of the pipe feeding efficiency is solved, manual swing is replaced, the labor intensity is reduced, automatic operation is achieved, meanwhile, other automatic mechanisms are matched, and the production efficiency is improved. The material placing speed and precision are improved, the production efficiency is further improved, and the labor cost and expense are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of ton barrel frame splicing, in particular to a short tube material conveying device for ton barrel frame splicing. Background Art

[0002] IBCs, with their lightweight, high-strength, and corrosion-resistant properties, are widely used in the chemical, pharmaceutical, food, and coatings industries, making them essential tools for modern storage and transportation of liquid products. IBCs consist of an inner container, or liner, and an outer metal frame. The liner is blow-molded from high-density polyethylene, offering high strength, corrosion resistance, and excellent hygiene. The outer frame ensures greater safety and reliability during use.

[0003] The metal outer frame of a ton barrel is made of multiple pipes that are spliced ​​and welded together. During the processing of the existing metal outer frame, the pipes are all manually loaded. However, due to the large number of pipes, this loading method is very time-consuming and inefficient, and directly affects the processing efficiency of the ton barrel. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the utility model is to provide a short tube feeding device for ton barrel frame splicing, so as to solve the problem in the above background technology that the manual feeding of pipes is time-consuming, labor-intensive and inefficient.

[0006] (2) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a short tube feeding device for splicing ton barrel frames, including an outer frame, a storage component, a loading component, upper and lower rubbing components, a single-row storage component, a feeding component and a swinging component. The storage component adopts a cylinder-pushed storage bin; the loading component adopts a reducer eccentric shaft stepped moving plate to load the material; the upper and lower rubbing components adopt a driving motor with special upper synchronous belts and lower synchronous belts for forward and reverse material selection; the single-row storage component adopts an inductive storage synchronous belt, a limit block and a blocking block to transport the stored material; the feeding component adopts a separation cylinder and a feeding cylinder to cooperate in feeding; the swinging component adopts a servo motor, a customized synchronous belt and a slot mold to circulate the material.

[0008] As a further solution of the present invention, the storage assembly includes a cylinder and a storage bin. The storage bin is designed with a slope. The short tube will slide down the slope under the action of gravity. Through the setting of the cylinder, it drives the loading port to move up and down to increase the slope.

[0009] As a further solution of the present invention, the feeding assembly includes a reducer, an eccentric shaft and a stepped moving plate. The eccentric shaft is fixedly connected to one side of the reducer, and a stepped moving plate is installed on one side of the eccentric shaft. Through the setting of the reducer, the stepped moving plate can achieve the function of reciprocating up and down.

[0010] As a further solution of the present invention, the upper and lower rubbing material components include a driving motor, an upper synchronous belt and a lower synchronous belt. The driving motor is installed on one side of the upper synchronous belt and the lower synchronous belt. Through the setting of the driving motor, it plays a role in driving the upper and lower synchronous belts to operate.

[0011] As a further solution of the present invention, the single-row material storage assembly includes a material storage synchronous belt, a limit block and a blocking block. There are limit blocks above and on the sides of the material storage synchronous belt. A blocking block is provided at the front end of the material storage synchronous belt. The setting of the limit block plays a role in limiting the pipeline.

[0012] As a further solution of the present invention, the feeding assembly includes a separation cylinder and a feeding cylinder. The separation cylinder is located between two pipelines. A magnetic attraction mechanism is installed on the surface of the feeding cylinder. Through the setting of the feeding cylinder, it plays the role of adsorbing the pipeline and transporting it to a designated position.

[0013] As a further solution of the present invention, the swing material assembly includes a servo motor, a customized synchronous belt and a slot mold. A customized synchronous belt is installed on one side of the servo motor, and a slot mold is provided on the surface of the customized synchronous belt. Through the setting of the servo motor, the customized synchronous belt is driven to rotate.

[0014] (3) Beneficial effects

[0015] The utility model provides a short tube feeding device for splicing ton barrel frames, which has the following beneficial effects:

[0016] The short tube feeding device for ton barrel frame splicing solves the problem of pipe feeding efficiency through the setting of storage components, loading components, upper and lower rubbing components, single-row storage components, feeding components and swing components, replaces manual swinging, reduces labor intensity, and realizes automatic operation. At the same time, it cooperates with other automated mechanisms to improve the swinging speed and accuracy, further improve production efficiency, and reduce labor costs and expenses. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional structural diagram of the short tube feeding mechanism of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the material storage component of the utility model;

[0019] Figure 3This is a schematic diagram of the structure of the feeding component of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the upper and lower rubbing components of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of a single-row material storage component of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the feeding component of the utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the swing assembly of the utility model.

[0024] In the figure: 1. Material storage assembly; 101. Cylinder; 102. Material storage bin; 2. Material loading assembly; 201. Reducer; 202. Eccentric shaft; 203. Step moving plate; 3. Upper and lower material rubbing assemblies; 301. Drive motor; 302. Upper synchronous belt; 303. Lower synchronous belt; 4. Single-row material storage assembly; 401. Material storage synchronous belt; 402. Limit block; 403. Block block; 5. Feeding assembly; 501. Separation cylinder; 502. Feeding cylinder; 6. Material swinging assembly; 601. Servo motor; 602. Customized synchronous belt; 603. Slot mold; 7. Outer frame. DETAILED DESCRIPTION

[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 7 The utility model provides a technical solution: a short tube feeding device for splicing ton barrel frames, comprising an outer frame 7, a storage component 1, a loading component 2, an upper and lower rubbing component 3, a single-row storage component 4, a feeding component 5 and a swinging component 6. The storage component 1 adopts a cylinder 101 to push the storage bin 102 up and down; the loading component 2 adopts a reducer 201, an eccentric shaft 202, a stepped moving plate 203 for loading; the upper and lower rubbing components 3 adopt a driving motor 301, a special upper synchronous belt 302 and a lower synchronous belt 303 for forward and reverse material selection; the single-row storage component 4 adopts an inductive storage synchronous belt 401, a limit block 402 and a blocking block 403 to transport the stored material; the feeding component 5 adopts a separation cylinder 501 and a feeding cylinder 502 to cooperate in feeding; the swinging component 6 adopts a servo motor 601, a customized synchronous belt 602 and a slot mold 603 for cyclic swinging;

[0027] The material storage assembly 1 includes a cylinder 101 and a material storage bin 102. The material storage bin 102 is designed with a slope, and the short tube will slide down the slope under the action of gravity;

[0028] The feeding assembly 2 includes a reducer 201, an eccentric shaft 202 and a stepped moving plate 203. One side of the reducer 201 is fixedly connected to the eccentric shaft 202, and one side of the eccentric shaft 202 is installed with the stepped moving plate 203.

[0029] The upper and lower rubbing components 3 include a drive motor 301, an upper synchronous belt 302 and a lower synchronous belt 303. The drive motor 301 is installed on one side of the upper synchronous belt 302 and the lower synchronous belt 303.

[0030] The single-row material storage assembly 4 includes a material storage synchronous belt 401, a limit block 402 and a blocking block 403. The limit blocks 402 are provided on the top and side of the material storage synchronous belt 401, and the blocking block 403 is provided at the front end of the material storage synchronous belt 401.

[0031] The feeding assembly 5 includes a separation cylinder 501 and a feeding cylinder 502 . The separation cylinder 501 is located between two pipelines, and a magnetic attraction mechanism is installed on the surface of the feeding cylinder 502 .

[0032] The swing assembly 6 includes a servo motor 601 , a customized synchronous belt 602 and a slot mold 603 . The customized synchronous belt 602 is installed on one side of the servo motor 601 , and the slot mold 603 is provided on the surface of the customized synchronous belt 602 .

[0033] In the present invention, the working steps of the device are as follows:

[0034] Step 1: Use a crane or forklift to place bundled special-shaped pipe materials into the storage bin 102. The storage bin 102 is designed with a slope. The short pipes will slide down the slope under the action of gravity. If the special-shaped pipes are stuck at the feeding port, the cylinder 101 lifting device will start to move up and down to increase the slope and quickly change the slope size to smoothly deliver the special-shaped pipes to the feeding position.

[0035] Step 2: The stepped movable plate 203 moves up and down cyclically, lifting the special-shaped tube step by step onto the material selection synchronous belt. The stepped movable plate 203 is driven by the reducer 201 to drive the eccentric shaft 202 to achieve up and down reciprocating motion;

[0036] The third step: The upper and lower synchronous belts are used to select the surface, and the corresponding synchronous belts are customized according to the shape of the special-shaped tube. When the upper synchronous belt 302 and the lower synchronous belt 303 are running, since the special-shaped tube is not a regular circle, when the diameter of the special-shaped tube at the current position is greater than the distance between the upper synchronous belt 302 and the lower synchronous belt 303, the special-shaped tube will be subjected to the positive and negative friction of the upper and lower synchronous belts, causing rotation. When the special-shaped tube rotates to a certain angle, the concave groove of the special-shaped tube will match the convex groove of the synchronous belt. The diameter of the special-shaped tube at this position is less than the distance between the two synchronous belts, so the special-shaped tube will be conveyed forward by the lower synchronous belt. (The rubbing mechanism is the core mechanism) The purpose is to rub the concave surface of the tube material downward. On the one hand, it ensures that the state of the tube material is the same so that the subsequent mechanisms can perform other functional actions. On the other hand, when the concave surface is downward, it is not easy to tip over during the conveying process, so that the subsequent mechanisms can operate stably.

[0037] Step 4: The material selection synchronous belt transports the selected special-shaped tubes to the storage synchronous belt 401. The storage synchronous belt 401 has limit stops on the top and sides to prevent the special-shaped tubes from rotating and maintaining the correct position after the selection. The front end of the storage synchronous belt 401 is provided with a blocking block 403 to effectively prevent the special-shaped tubes from continuing to be transported forward to achieve the purpose of storage.

[0038] Step 5: Multiple cylinders work together to place the special-shaped tube into the mold clamping groove. First, a separation cylinder 501 is set between the two special-shaped tubes at the front. After the separation cylinder 501 is actuated, the two special-shaped tubes at the front are separated. At this time, the front special-shaped tube is attracted by the front and rear feeding cylinders 502 and sent forward to the designated position by strong magnetism. Then, the upper and lower feeding cylinders 502 place the special-shaped tube into the mold clamping groove.

[0039] Step 6: The servo motor 601 drives the customized synchronous belt 602, and the slot mold 603 is installed on the customized synchronous belt 602. When the feeding cylinder 502 puts the special-shaped tube into the slot mold 603, the servo motor 601 will move the customized synchronous belt 602 and the slot mold 603 forward. According to the distance set by the program, the next empty slot mold 603 will be operated to the material receiving position until all the slots in the customized synchronous belt 602 are loaded. At the second servo position after each slot is loaded, the alignment cylinder will align the special-shaped tube in each slot.

[0040] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0041] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A short tube feeding device for splicing ton barrel frames, comprising an outer frame (7), a material storage assembly (1), a loading assembly (2), upper and lower material rubbing assemblies (3), a single-row material storage assembly (4), a material feeding assembly (5) and a material swinging assembly (6), characterized in that: The material storage assembly (1) uses a cylinder (101) to push the material storage bin (102) up and down; The feeding assembly (2) adopts a speed reducer (201) eccentric shaft (202) type stepped moving plate (203) for feeding; The upper and lower rubbing material components (3) use a driving motor (301) with a special upper synchronous belt (302) and a lower synchronous belt (303) to select materials in a forward and reverse rotation manner; The single-row material storage assembly (4) uses an inductive material storage synchronous belt (401), a limit block (402) and a blocking block (403) to transport the stored material; The feeding assembly (5) uses a separation cylinder (501) and a feeding cylinder (502) to feed the material; The swing assembly (6) uses a servo motor (601), a customized synchronous belt (602) and a slot mold (603) to swing the material in a circular manner.

2. The short tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The material storage assembly (1) comprises a cylinder (101) and a material storage bin (102). The material storage bin (102) is designed with a slope, and the short tube will slide down the slope under the action of gravity.

3. The short tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The feeding assembly (2) comprises a reducer (201), an eccentric shaft (202) and a stepped moving plate (203); one side of the reducer (201) is fixedly connected to the eccentric shaft (202); and one side of the eccentric shaft (202) is installed with the stepped moving plate (203).

4. The short tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The upper and lower rubbing components (3) comprise a driving motor (301), an upper synchronous belt (302) and a lower synchronous belt (303), wherein the driving motor (301) is mounted on one side of the upper synchronous belt (302) and the lower synchronous belt (303).

5. The short tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The single-row material storage assembly (4) comprises a material storage synchronous belt (401), a limit block (402) and a blocking block (403), wherein the limit blocks (402) are provided above and on the sides of the material storage synchronous belt (401), and the blocking block (403) is provided at the front end of the material storage synchronous belt (401).

6. The short tube feeding device for splicing ton barrel frames according to claim 1 is characterized in that: The feeding assembly (5) comprises a separation cylinder (501) and a feeding cylinder (502), wherein the separation cylinder (501) is located between two pipelines, and a magnetic attraction mechanism is installed on the surface of the feeding cylinder (502).

7. The short tube feeding device for splicing ton barrel frames according to claim 1 is characterized by: The swing assembly (6) comprises a servo motor (601), a customized synchronous belt (602) and a slot mold (603); the customized synchronous belt (602) is installed on one side of the servo motor (601); and the slot mold (603) is provided on the surface of the customized synchronous belt (602).

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