Infrared positioning type vacuum paint dipping basket feeding device

Abstract

The utility model discloses an infrared positioning type vacuum paint dipping basket feeding device, and relates to the technical field of vacuum paint dipping, the infrared positioning type vacuum paint dipping basket feeding device comprises a basket feeding device and a vacuum paint dipping chamber feeding frame, the vacuum paint dipping chamber feeding frame is arranged above the rear end of the basket feeding device, and the vacuum paint dipping chamber feeding frame is arranged above the rear end of the basket feeding device. The lifting basket feeding equipment comprises a base, a scissor-fork type lifting mechanism, a supporting seat, an electric guide rail and a lifting basket seat, the scissor-fork type lifting mechanism is installed above the base, the supporting seat is installed above the scissor-fork type lifting mechanism, the electric guide rail is installed in the middle of the upper portion of the supporting seat, and the lifting basket seat is installed above the electric guide rail. According to the scheme, the problems that a basket is prone to dislocation and the transfer effect is affected due to the fact that a mechanical clamping structure is mainly adopted for positioning of existing basket type feeding equipment and a feeding frame of a vacuum paint dipping chamber are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum dipping paint, in particular to an infrared positioning type vacuum dipping paint basket loading device. Background Art

[0002] Vacuum impregnation equipment, also known as vacuum impregnation machines or vacuum varnishing machines, works by placing the workpiece in a vacuum chamber. Through vacuuming, moisture, air, and other volatile substances are removed from the workpiece, and the gaps are then filled with insulating material. To meet automation requirements, vacuum impregnation equipment typically utilizes a basket-type loading device coupled with a feed frame within the vacuum chamber to achieve automatic loading.

[0003] However, the current positioning of the basket-type loading equipment and the feeding frame of the vacuum immersion paint chamber mainly adopts a mechanical positioning structure, which easily causes the basket to be misplaced and affects the transfer effect; therefore, we propose an infrared positioning vacuum immersion paint basket loading device to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide an infrared positioning vacuum immersion paint basket loading device to solve the problem proposed in the above background technology that the positioning of the existing basket loading equipment and the vacuum immersion paint chamber feeding frame mainly adopts a mechanical positioning structure, which easily causes the basket to be misplaced and affects the transfer effect.

[0005] To achieve the above object, the utility model provides the following technical solution: an infrared positioning vacuum immersion paint basket loading device, comprising a basket loading device and a vacuum immersion paint chamber feeding frame, wherein the vacuum immersion paint chamber feeding frame is arranged above the rear end of the basket loading device;

[0006] The basket loading equipment includes a base, a scissor-type lifting mechanism, a support base, an electric guide rail and a basket base. The scissor-type lifting mechanism is installed above the base, the support base is installed above the scissor-type lifting mechanism, the electric guide rail is installed at a middle position above the support base, and a basket base is installed above the electric guide rail. A positioning groove is provided inside the basket base, and a basket is placed inside the positioning groove. Hooks are installed on both sides of the basket, and four hooks are provided.

[0007] an infrared laser receiver, which is mounted on the rear end of the basket seat;

[0008] A first infrared laser emitter is installed at the rear end of the feeding frame of the vacuum immersion paint chamber, a connecting frame is installed at the rear end of the first infrared laser emitter, and a second infrared laser emitter is installed at the rear end of the connecting frame;

[0009] The side plates are installed on both sides of the interior of the feeding frame of the vacuum immersion paint chamber. Two hook rods are provided between the side plates on both sides and the inner walls of the feeding frame of the vacuum immersion paint chamber.

[0010] Preferably, a rubber flexible telescopic sleeve is provided on the outside of the scissor-type lifting mechanism.

[0011] Preferably, the upper and lower ends of the rubber flexible telescopic sleeve are both provided with connecting plates, and the two ends of the rubber flexible telescopic sleeve are respectively connected to the base and the support seat through the connecting plates and screws.

[0012] Preferably, the electric guide rail includes a guide rail seat, a ball screw and a servo motor. The ball screw is installed inside the guide rail seat and is connected to the basket seat through a slider. The servo motor is installed at one end of the guide rail seat, and the output end of the servo motor is connected to the ball screw.

[0013] Preferably, C-shaped steel brackets are installed on both sides of the upper end of the support seat, guide rails are installed on the upper ends of the C-shaped steel brackets, and both sides of the lower end of the basket seat are slidably connected to the guide rails through driven sliders.

[0014] Preferably, a reinforcement plate is welded between the side plates on both sides, and two reinforcement plates are provided.

[0015] Preferably, a transmission seat is installed on the upper end of the feeding frame of the vacuum immersion paint chamber, and a slide positioning block is installed on the upper end of the transmission seat.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model adopts an infrared positioning mechanism to achieve positioning between the basket loading equipment and the feeding frame of the vacuum immersion paint chamber. Compared with the traditional mechanical positioning, the infrared positioning is more accurate and can timely control the start and stop of the electric guide rail. The deviation caused by collision and contact in the mechanical positioning will not occur. It solves the problem that the existing positioning of the basket loading equipment and the feeding frame of the vacuum immersion paint chamber mainly adopts a mechanical positioning structure, which easily causes the basket to be misplaced and affects the transfer effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a side structural diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the basket loading equipment of the present invention;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the feeding frame of the vacuum immersion paint chamber of the present invention;

[0022] In the figure: 1. Basket loading equipment; 2. Base; 3. Rubber flexible telescopic sleeve; 4. Support seat; 5. Connecting plate; 6. Screw; 7. Electric guide rail; 701. Guide rail seat; 702. Ball screw; 703. Servo motor; 8. Basket seat; 9. Positioning slot; 10. Basket; 11. Hook; 12. C-shaped steel bracket; 13. Guide rail; 14. Feeding frame of vacuum immersion paint chamber; 141. Side panel; 142. Hook rod; 143. Reinforcement plate; 15. Transmission seat; 16. Slide positioning block; 17. Infrared laser receiver; 18. First infrared laser transmitter; 19. Connecting frame; 20. Second infrared laser transmitter; 21. Scissor-type lifting mechanism. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] See also Figure 1-4 The utility model provides an embodiment: an infrared positioning vacuum immersion paint basket loading device, comprising a basket loading device 1 and a vacuum immersion paint chamber feeding frame 14, wherein the vacuum immersion paint chamber feeding frame 14 is arranged above the rear end of the basket loading device 1;

[0025] The basket loading device 1 includes a base 2, a scissor-type lifting mechanism 21, a support base 4, an electric guide rail 7 and a basket base 8. The scissor-type lifting mechanism 21 is installed above the base 2, the support base 4 is installed above the scissor-type lifting mechanism 21, the electric guide rail 7 is installed in the middle position above the support base 4, and the basket base 8 is installed above the electric guide rail 7. A positioning groove 9 is provided inside the basket base 8, and a basket 10 is placed inside the positioning groove 9. Hooks 11 are installed on both sides of the basket 10, and four hooks 11 are provided;

[0026] An infrared laser receiver 17 is mounted on the rear end of the basket seat 8;

[0027] A first infrared laser emitter 18 is installed at the rear end of the feeding frame 14 of the vacuum immersion paint chamber. A connecting frame 19 is installed at the rear end of the first infrared laser emitter 18. A second infrared laser emitter 20 is installed at the rear end of the connecting frame 19. The infrared laser receiver 17, the first infrared laser emitter 18, and the second infrared laser emitter 20 are all XA-M18 infrared laser photoelectric switches;

[0028] The side panels 141 are installed on both sides of the interior of the vacuum immersion paint chamber feeding frame 14 . Two hook rods 142 are provided between the side panels 141 and the inner walls of the vacuum immersion paint chamber feeding frame 14 .

[0029] See also Figure 3 A rubber flexible telescopic sleeve 3 is provided on the outside of the scissor-type lifting mechanism 21. The rubber flexible telescopic sleeve 3 can protect the scissor-type lifting mechanism 21 to avoid damage caused by collision with foreign objects. Moreover, it is a laminated rubber structure and will not affect the lifting and lowering of the scissor-type lifting mechanism 21.

[0030] See also Figure 1 The upper and lower ends of the rubber flexible telescopic sleeve 3 are provided with connecting plates 5, and the two ends of the rubber flexible telescopic sleeve 3 are connected to the base 2 and the support seat 4 respectively through the connecting plates 5 and screws 6. The rubber flexible telescopic sleeve 3 is a detachable structure and can be replaced when it is severely worn.

[0031] See also Figure 1 The electric guide rail 7 includes a guide rail seat 701, a ball screw 702 and a servo motor 703. The ball screw 702 is installed inside the guide rail seat 701 and is connected to the basket seat 8 through a slider. The servo motor 703 is installed at one end of the guide rail seat 701, and the output end of the servo motor 703 is connected to the ball screw 702. The servo motor 703 can control the rotation of the ball screw 702 and the transmission of the basket seat 8 to control the basket seat 8 to move to the bottom of the feeding frame 14 of the vacuum immersion paint chamber.

[0032] See also Figure 1 C-shaped steel brackets 12 are installed on both sides of the upper end of the support seat 4, and a guide rail 13 is installed on the upper end of the C-shaped steel bracket 12. The two sides of the lower end of the basket seat 8 are slidably connected with the guide rail 13 through a driven slider. When the basket seat 8 moves under the transmission action of the electric guide rail 7, its two sides can slide with the guide rail 13 through the driven slider, playing an auxiliary guiding role.

[0033] See also Figure 4 A reinforcement plate 143 is welded between the side plates 141 on both sides, and two reinforcement plates 143 are provided. The reinforcement plates 143 improve the structural strength of the feeding frame 14 of the vacuum immersion paint chamber.

[0034] See also Figure 1 The upper end of the vacuum immersion paint chamber feeding frame 14 is equipped with a transmission seat 15, and the upper end of the transmission seat 15 is equipped with a slide positioning block 16. The upper part of the vacuum immersion paint chamber feeding frame 14 is connected to the horizontal moving mechanism, which can transfer the vacuum immersion paint chamber feeding frame 14 to the vacuum immersion paint chamber.

[0035] Working principle: When in use, first place the basket 10 in the positioning groove 9 of the basket seat 8, and put the workpiece that needs vacuum dipping into the basket 10. After completion, start the device, and the controller drives the electric guide rail 7 to run, driving the basket seat 8 to move toward the feeding frame 14 of the vacuum dipping chamber. During the movement, the second infrared laser transmitter 20 on the feeding frame 14 of the vacuum dipping chamber runs. When the infrared laser receiver 17 on the basket seat 8 receives the laser emitted by the second infrared laser transmitter 20, the infrared laser receiver 17 feeds back a signal to the controller, stops the electric guide rail 7 from continuing to run, and controls the scissor-type lifting mechanism 21 to lift, so that the basket 10 moves up and allows the hooks 11 on both sides to reach the vacuum dipping position. Behind the hook rod 142 at the bottom of the vacuum immersion paint chamber feeding frame 14, after completion, the controller resends a signal to the electric guide rail 7 to reversely drive the basket seat 8 to move backward. During the process, the first infrared laser emitter 18 on the vacuum immersion paint chamber feeding frame 14 runs. When the infrared laser receiver 17 on the basket seat 8 receives the laser emitted by the first infrared laser emitter 18, the infrared laser receiver 17 feeds back a signal to the controller to stop the electric guide rail 7 from continuing to run, and controls the scissor-type lifting mechanism 21 to reset, so that the hook 11 of the basket 10 is accurately hooked on the hook rod 142, and then it is sent into the vacuum immersion paint chamber by the horizontal moving mechanism above the vacuum immersion paint chamber feeding frame 14, and subsequent vacuum immersion paint treatment can be carried out.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An infrared positioning type vacuum immersion paint basket loading device, comprising a basket loading device (1) and a vacuum immersion paint chamber feeding frame (14), wherein the vacuum immersion paint chamber feeding frame (14) is arranged above the rear end of the basket loading device (1); Its characteristics are: The basket loading device (1) comprises a base (2), a scissor-type lifting mechanism (21), a support seat (4), an electric guide rail (7) and a basket seat (8), wherein the scissor-type lifting mechanism (21) is installed above the base (2), the support seat (4) is installed above the scissor-type lifting mechanism (21), the electric guide rail (7) is installed at a middle position above the support seat (4), a basket seat (8) is installed above the electric guide rail (7), a positioning groove (9) is provided inside the basket seat (8), a basket (10) is placed inside the positioning groove (9), hooks (11) are installed on both sides of the basket (10), and four hooks (11) are provided; an infrared laser receiver (17) mounted on the rear end of the basket seat (8); A first infrared laser emitter (18) is mounted at the rear end of the vacuum immersion paint chamber feeding frame (14); a connecting frame (19) is mounted at the rear end of the first infrared laser emitter (18); and a second infrared laser emitter (20) is mounted at the rear end of the connecting frame (19); Side plates (141) are installed on both sides of the interior of the vacuum immersion paint chamber feeding frame (14), and two hook rods (142) are provided between the side plates (141) and the inner walls of the vacuum immersion paint chamber feeding frame (14) on both sides.

2. The infrared positioning vacuum dipping paint basket loading device according to claim 1, characterized in that: A rubber flexible telescopic sleeve (3) is provided on the outside of the scissor-type lifting mechanism (21).

3. The infrared positioning vacuum dipping paint basket loading device according to claim 2, characterized in that: The upper and lower ends of the rubber flexible telescopic sleeve (3) are both provided with connecting plates (5), and the two ends of the rubber flexible telescopic sleeve (3) are respectively connected to the base (2) and the support seat (4) via the connecting plates (5) and screws (6).

4. The infrared positioning vacuum dipping paint basket loading device according to claim 1, characterized in that: The electric guide rail (7) comprises a guide rail seat (701), a ball screw (702) and a servo motor (703); the ball screw (702) is mounted inside the guide rail seat (701) and is transmission-connected to the basket seat (8) via a slider; the servo motor (703) is mounted at one end of the guide rail seat (701), and the output end of the servo motor (703) is transmission-connected to the ball screw (702).

5. The infrared positioning vacuum dipping paint basket loading device according to claim 1, characterized in that: C-shaped steel brackets (12) are installed on both sides of the upper end of the support seat (4), and guide rails (13) are installed on the upper ends of the C-shaped steel brackets (12). Both sides of the lower end of the basket seat (8) are slidably connected to the guide rails (13) through driven sliders.

6. The infrared positioning vacuum dipping paint basket loading device according to claim 1, characterized in that: A reinforcement plate (143) is welded between the side plates (141) on both sides, and two reinforcement plates (143) are provided.

7. The infrared positioning vacuum dipping paint basket loading device according to claim 1, characterized in that: A transmission seat (15) is installed on the upper end of the vacuum immersion paint chamber feeding frame (14), and a slide positioning block (16) is installed on the upper end of the transmission seat (15).

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