Efficient assembly line body

Abstract

The utility model discloses an efficient assembly line body which comprises a first assembly line frame and a second assembly line frame, the first assembly line frame is movably provided with an inflow station, a manual operation arrangement line process station and an output station, and the second assembly line frame is movably provided with a welding process station and an inflow main line waiting station. A main line body tray circulation frame is connected to the end of the first assembly line frame, a machining circulation process station is arranged on the side edge of the inflow station, and jacking transverse moving mechanisms are arranged at the bottoms of the machining circulation process station, the inflow station, the circulation station and the inflow main line waiting station correspondingly. And a first driving motor is mounted at the end part of the main line body tray circulation frame. According to the efficient assembly line body, a plurality of process stations are simplified in combination with action takt, the process stations are originally achieved through three line bodies, only two horizontal line bodies are needed after the process stations are simplified, the carrying and conveying requirements are met, and circulation of trays of the main line body is not delayed.

Description

Technical Field

[0001] The utility model relates to the field of stator tray conveying and handling, in particular to a high-efficiency assembly line body. Background Art

[0002] The assembly line is a supporting device for conveying and handling stator pallets. The line flow method mainly uses the Rexroth line combined with a self-made jacking and positioning mechanism to simplify multiple process stations. What originally required three lines can now be achieved with only two horizontal lines. This also meets the requirement of not delaying the circulation of the main line pallet. With the continuous development of science and technology, people's requirements for the manufacturing process of assembly lines are getting higher and higher.

[0003] The existing assembly line has certain disadvantages when in use. First, the existing assembly line requires three lines to operate, which occupies a large area and has higher costs. The pallet conveying and circulation efficiency is poor, which is not conducive to people's use. In addition, the existing assembly line process is relatively complicated, which has brought certain adverse effects to the actual use process. For this reason, we propose an efficient assembly line. Utility Model Content

[0004] Technical problems solved: In response to the shortcomings of the existing technology, the utility model provides a high-efficiency assembly line, which simplifies multiple process stations by combining action rhythm. What originally required three lines can now be achieved with only two horizontal lines after simplification. It also meets the needs of handling and transportation without delaying the circulation of the main line pallets, and can effectively solve the problems in the background technology.

[0005] Technical solution: In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a high-efficiency assembly line body, including a first assembly line rack and a second assembly line rack, the first assembly line rack is movably provided with an inflow station, a manual operation sorting line process station and an output station, the second assembly line rack is movably provided with a welding process station and an inflow main line waiting station, the end of the first assembly line rack is connected to the main line body pallet circulation rack, the side of the inflow station is provided with a processing flow process station, and the bottom of the processing flow process station, the inflow station, the welding process station and the inflow main line waiting station are all provided with a lifting and transverse movement mechanism.

[0006] Preferably, the pallet circulation order on the main line pallet circulation rack, the first flow rack and the second flow rack is from the main line pallet circulation rack to the processing flow process position, from the processing flow process position to the inflow station, from the inflow station to the manual operation finishing line process position, from the manual operation finishing line process position to the welding process position, from the welding process position to the inflow main line waiting station and the output station.

[0007] Preferably, a first drive motor is installed at the end of the main line tray circulation rack, a second drive motor is installed at the rear end of the first water flow rack, and a third drive motor is installed at the rear end of the second water flow rack.

[0008] Preferably, a side guard is installed on the side of the first water flow rack, and a manual position start release button and a blocker are provided on the first water flow rack at the position of the manual operation finishing line process position.

[0009] Preferably, the first drive motor drives the internal assembly line body of the main line body tray circulation rack to move, the second drive motor drives the internal assembly line body of the first flow rack to move, and the third drive motor drives the internal assembly line body of the second flow rack to move.

[0010] Preferably, the first flow rack is fixed to the side guard rack by bolts, the manual position start release button controls the opening and closing of the manual operation finishing line process position, and the blocker blocks the position of the manual operation finishing line process position.

[0011] Beneficial effects: Compared with the existing technology, the utility model provides a high-efficiency assembly line with the following beneficial effects: This high-efficiency assembly line simplifies multiple process stations in combination with the action rhythm. What originally required three lines to achieve can now be achieved with only two horizontal lines after simplification. It also meets the needs of handling and transportation without delaying the circulation of the main line pallet. The entire assembly line has a simple structure, is easy to operate, and has a better effect than the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency assembly line body of the utility model.

[0013] Figure 2 This is a structural diagram of a top view of a high-efficiency assembly line body of the utility model.

[0014] Figure 3 This is a structural diagram of the main view of a high-efficiency assembly line body of the utility model.

[0015] Figure 4 This is a structural schematic diagram of an enlarged view of point A in a high-efficiency assembly line body of the utility model.

[0016] In the figure: 1. Processing flow position; 2. Inflow station; 3. Manual operation finishing line process position; 4. Welding process position; 5. Inflow main line waiting position; 6. Output station; 7. Third drive motor; 8. First flow rack; 9. Lifting and transverse movement mechanism; 10. First drive motor; 11. Main line pallet circulation rack; 12. Manual position start release button; 13. Blocker; 14. Side guard rack; 15. Second flow rack; 16. Second drive motor. DETAILED DESCRIPTION

[0017] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of the present invention. If specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or the conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0020] like Figure 1-4As shown, a high-efficiency assembly line includes a first assembly line frame 8 and a second assembly line frame 15. The first assembly line frame 8 is movably provided with an inflow station 2, a manual operation sorting line process station 3 and an output station 6. The second assembly line frame 15 is movably provided with a welding process station 4 and an inflow main line waiting station 5. The end of the first assembly line frame 8 is connected to the main line body pallet circulation rack 11. The side of the inflow station 2 is provided with a processing flow process station 1. The bottom of the processing flow process station 1, the inflow station 2, the welding process station 4 and the inflow main line waiting station 5 are all provided with a lifting and transverse movement mechanism 9. Combined with the action rhythm, multiple process stations are simplified. What originally required three lines to achieve can now be achieved with only two horizontal lines after simplification. It also meets the needs of handling and transportation without delaying the circulation of the main line body pallets.

[0021] Furthermore, the pallet circulation order on the main line pallet circulation rack 11, the first flow rack 8 and the second flow rack 15 is as follows: the main line pallet circulation rack 11 to the processing flow process position 1, the processing flow process position 1 to the inflow station 2, the inflow station 2 to the manual operation finishing line process position 3, the manual operation finishing line process position 3 to the welding process position 4, the welding process position 4 to the inflow main line waiting position 5 and the output position 6.

[0022] Furthermore, a first drive motor 10 is installed at the end of the main line tray circulation rack 11, a second drive motor 16 is installed at the rear end of the first water flow rack 8, and a third drive motor 7 is installed at the rear end of the second water flow rack 15.

[0023] Furthermore, a side guard frame 14 is installed on the side of the first water flow rack 8, and a manual position start release button 12 and a blocker 13 are provided on the first water flow rack 8 at the position of the manual operation finishing line process position 3.

[0024] Furthermore, the first drive motor 10 drives the internal assembly line of the main line tray circulation rack 11 to move, the second drive motor 16 drives the internal assembly line of the first flow rack 8 to move, and the third drive motor 7 drives the internal assembly line of the second flow rack 15 to move.

[0025] Furthermore, the first flow frame 8 and the side guard frame 14 are fixed by bolts, and the manual position start release button 12 controls the opening and closing of the manual operation finishing line process position 3, and the blocker 13 blocks the position of the manual operation finishing line process position 3.

[0026] The line flow method mainly uses the Rexroth line body combined with a self-made lifting and positioning mechanism to simplify multiple process stations. What originally required three lines can now be achieved with only two horizontal lines after simplification, which also does not delay the circulation of the main line pallet.

[0027] Working principle: The utility model includes a processing flow process position 1, an inflow station 2, a manual operation sorting line process position 3, a welding process position 4, an inflow main line waiting station 5, an output station 6, a third drive motor 7, a first flow rack 8, a jacking and transverse movement mechanism 9, a first drive motor 10, a main line pallet circulation rack 11, a manual position start release button 12, a blocker 13, a side guard rack 14, a second flow rack 15, and a second drive motor 16. Combined with the action rhythm, multiple process positions are simplified. What originally required three lines to achieve can now be achieved with only two horizontal lines after simplification. It also meets the needs of handling and transportation without delaying the circulation of the main line pallet. It can be widely used in various new energy motor stator manufacturing and multi-position transmission processes.

[0028] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including a..." do not exclude the presence of other identical elements in the process, method, article or device that includes the elements.

[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A high-efficiency assembly line, comprising a first water flow rack (8) and a second water flow rack (15), characterized in that: The first water flow rack (8) is provided with an inflow station (2), a manual operation finishing line process station (3) and an output station (6) on a movable basis, and the second water flow rack (15) is provided with a welding process station (4) and an inflow main line waiting station (5) on a movable basis. The end of the first water flow rack (8) is connected to a main line body pallet circulation rack (11), and a processing flow process station (1) is provided on the side of the inflow station (2). The bottoms of the processing flow process station (1), the inflow station (2), the welding process station (4) and the inflow main line waiting station (5) are all provided with a lifting and transverse movement mechanism (9).

2. The high-efficiency assembly line according to claim 1, characterized in that: The pallet circulation order on the main line pallet circulation rack (11), the first flow rack (8) and the second flow rack (15) is as follows: the main line pallet circulation rack (11) to the processing flow process position (1), the processing flow process position (1) to the inflow station (2), the inflow station (2) to the manual operation finishing line process position (3), the manual operation finishing line process position (3) to the welding process position (4), the welding process position (4) to the inflow main line waiting station (5) and the output station (6).

3. The high-efficiency assembly line according to claim 1, characterized in that: A first drive motor (10) is installed at the end of the main line tray circulation rack (11), a second drive motor (16) is installed at the rear end of the first water flow rack (8), and a third drive motor (7) is installed at the rear end of the second water flow rack (15).

4. The high-efficiency assembly line according to claim 1, characterized in that: A side guard frame (14) is positioned and installed on the side of the first water flow rack (8), and a manual position start release button (12) and a blocker (13) are provided on the first water flow rack (8) at the position of the manual operation finishing line process position (3).

5. The high-efficiency assembly line according to claim 3, characterized in that: The first drive motor (10) drives the internal assembly line body of the main line body tray circulation rack (11) to move, the second drive motor (16) drives the internal assembly line body of the first flow rack (8) to move, and the third drive motor (7) drives the internal assembly line body of the second flow rack (15) to move.

6. The high-efficiency assembly line according to claim 4, characterized in that: The first water flow rack (8) and the side guard rack (14) are fixed by bolts, the manual position start release button (12) controls the opening and closing of the manual operation finishing line process position (3), and the blocker (13) blocks the position of the manual operation finishing line process position (3).

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