Cylindrical cloth arranging assembly and conveyor

The combined design of the tubular fabric assembly and the conveyor solves the problem of twisting of the tubular fabric during the cutting process, achieves precise cutting and stable conveying of the fabric, reduces labor costs, and improves material utilization and equipment life.

CN223385590UActive Publication Date: 2025-09-26无锡鑫盛德智能设备科技有限公司
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Patent Information

Application Number
CN202422894585.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-26
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Tubular fabrics tend to twist during the cutting process, resulting in uneven cutting, wasted fabric, damaged cutting knives, and requiring manual intervention, which increases costs.

Method used

A cylindrical cloth material assembly is designed, including a fixed frame, an internal guide cylinder and an external limiter. Through the expansion and limiting structure, the cloth is made into a cylindrical shape and guided into a flat shape. Combined with the conveyor's pressure roller assembly and steering roller assembly, it ensures that the cloth remains in a straight line during transportation, and cooperates with the automatic cutting mechanism to achieve precise cutting.

Benefits of technology

It achieves precise cutting of fabrics, reduces labor costs, improves material utilization and the service life of cutting equipment, and ensures cutting accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a barrel-shaped cloth arranging assembly and a conveyor, the arranging assembly is arranged on one side of the feeding end of the conveyor for cloth, the arranging assembly structurally comprises a fixing frame, and the fixing frame is fixedly installed relative to a machine frame of the conveyor; the size of the outer wall of the inner guide cylinder is matched with that of an inner cylinder of the cloth, the inner guide cylinder is used for expanding the cloth to enable the cloth to be cylindrical, and the central axis of the inner guide cylinder is arranged in the vertical direction; the external limiting part is arranged on the fixing frame and used for limiting the internal guide cylinder in the horizontal direction and the vertical direction from the periphery of the internal guide cylinder, and a gap is formed between the external limiting part and the internal guide cylinder and used for allowing cloth to pass through; and the internal linear guide piece is arranged above the internal guide cylinder and is used for expanding the cloth from the interior of the cloth, so that the section of the cloth is flat. Therefore, the barrel-shaped cloth is automatically arranged in the conveying process, the requirement for precise cutting of the follow-up barrel-shaped cloth is met, the labor cost is reduced, the utilization rate of materials is increased, and the service life of cutting equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of clothing processing, in particular to a tubular cloth whole material component and a conveyor. Background Art

[0002] The tubular fabrics used in clothing processing are often whole pieces of a certain length. During the clothing processing process, the tubular fabrics, such as wool textiles, need to be cut into sections according to a certain length, and then the sectioned fabrics are made into finished products such as hats and scarves.

[0003] During the garment processing stage, after receiving the entire roll of tubular fabric, an automatic cutting machine automatically cuts it into a set length. The cutting process can be automated, but during the production process, the tubular fabric often twists at a certain point within a certain length range. During the cutting process of the finished product, the size of each segment cannot be accurately controlled, and the cut parts may be uneven and not meet the requirements, resulting in fabric waste. In severe cases, it may even damage the cutting knife.

[0004] Currently, manual smoothing is usually adopted before entering the automatic conveying and cutting process, which requires an operator to be on duty, resulting in high labor costs. Utility Model Content

[0005] In response to the shortcomings of the above-mentioned existing production technology, the applicant provides a tubular cloth material assembly and conveyor, which automatically arranges the tubular cloth during the transportation process, meets the subsequent precise cutting requirements of the tubular cloth, reduces labor costs, and improves material utilization and the service life of the cutting equipment.

[0006] The technical solutions adopted in this utility model are as follows:

[0007] A tubular cloth monolithic assembly is provided on the feeding end side of the cloth conveyor. The structure of the monolithic assembly includes:

[0008] a fixed frame, the fixed frame being fixedly mounted relative to the frame of the conveyor;

[0009] An inner guide cylinder, the outer wall of which matches the size of the inner cylinder of the cloth, is used to stretch the cloth so that the cloth is in a cylindrical shape, and the central axis of the inner guide cylinder is arranged in a vertical direction;

[0010] an external limiting member, disposed on the fixing frame, for limiting the internal guide cylinder in the horizontal and vertical directions from the outer periphery of the internal guide cylinder, with a gap being provided between the external limiting member and the internal guide cylinder for passing the cloth;

[0011] The inner straight guide piece is arranged above the inner guide cylinder and is used for stretching the cloth from the inside of the cloth so that the cross section of the cloth is flat.

[0012] As a further improvement of the above technical solution:

[0013] The structure of the internal guide cylinder is:

[0014] The fabric comprises an expansion section, wherein the outer wall surface of the expansion section is a cylindrical surface, and the diameter of the cylindrical surface is larger than the diameter of the fabric in its natural state;

[0015] It also includes a lower guide cone surface located at the lower end of the expansion section, and an upper guide cone surface located at the upper end of the expansion section;

[0016] The lower guide conical surface is an inverted conical surface, which is used to guide the cloth, so that the twisted cloth is reversely twisted to a straightened state. The upper guide conical surface is used to shrink the cloth to a natural state before passing through the straight guide piece.

[0017] There are multiple external limiters, which are evenly distributed in an array around the central axis of the internal guide cylinder. The structure of each external limiter is as follows:

[0018] including a bracket connected to the fixing frame;

[0019] The lower end of the bracket is provided with a lower roller that cooperates with the lower end of the internal guide cylinder, and the multiple lower rollers support the internal guide cylinder from the outer periphery of the lower end of the internal guide cylinder, and there is the gap between the lower roller and the internal guide cylinder;

[0020] The upper end of the bracket is provided with an upper roller that cooperates with the upper end of the internal guide cylinder. Multiple upper rollers limit the vertical height of the internal guide cylinder from the outer periphery of the upper end of the internal guide cylinder, and there is the gap between the upper roller and the internal guide cylinder.

[0021] Each external limiter also includes a screw threadedly connected to the fixing frame, the end of the screw is detachably connected to the bracket, and also includes a guide rod, one end of the guide rod is threadedly connected to the bracket, and the other end of the guide rod is slidably connected to the fixing frame.

[0022] The structure of the one-word guide is:

[0023] It includes symmetrically arranged support rods, one end of which is fixedly connected to the internal guide cylinder, and the other end of which is located at the upper end of the internal guide cylinder and is provided with a guide head. The two guide heads support the cloth from the inside to make the cross section of the cloth flat.

[0024] A cylindrical cloth conveyor, wherein the frame of the conveyor is equipped with any of the above-mentioned cylindrical cloth whole material components, a first pressure roller assembly is provided above the feed end of the conveyor, the first pressure roller assembly cooperates with the conveying mechanism to provide conveying power, and the cross-section of the cloth entering between the conveying mechanism and the first pressure roller assembly is in the shape of a straight line.

[0025] As a further improvement of the above technical solution:

[0026] The conveyor also includes a steering roller assembly, which is located above the feed end of the conveyor and above the whole material assembly. The steering roller assembly is used to guide the cloth passing through the whole material assembly and change the conveying direction of the cloth so that the cross-section of the cloth is in a straight line and enters between the conveyor and the first pressure roller assembly.

[0027] A guide roller assembly is provided between the steering roller assembly and the feed end of the conveyor. The structure of the guide roller assembly includes a guide roller base fixedly mounted on the frame of the conveyor, a guide roller shaft is rotatably mounted on the guide roller base, and a first limit block and a second limit block are provided on the guide roller shaft at intervals along the axial direction. The first limit block and the second limit block are used to guide and limit the cloth with a straight line cross-section.

[0028] An automatic cutting mechanism for cutting the cloth is provided at the discharge end of the conveyor;

[0029] The conveyor also includes a second pressure roller assembly, the structure of the second pressure roller assembly includes a movable roller and a second axle seat located above the discharge end of the conveyor, the movable roller is rotatably mounted on the second axle seat, a second guide shaft is fixedly mounted on the frame, the second axle seat is slidably mounted on the second guide shaft, the movable roller is located above the cloth and is supported by the cloth, and also includes a sensor for detecting the height of the second axle seat.

[0030] The structure of the conveyor includes a motor mounted on the frame, and a driving roller and a driven roller rotatably mounted on the frame, and also includes a belt, which is sleeved outside the driving roller and the driven roller and is in a tensioned state. The driving roller is located at the feed end of the conveyor, and the driven roller is located at the discharge end of the conveyor.

[0031] The first pressing roller assembly comprises a fixed roller rotatably mounted above the active roller and cooperates with the belt to apply tension to the cloth.

[0032] The beneficial effects of the utility model are as follows:

[0033] The utility model has a compact and reasonable structure and is easy to operate. An internal guide cylinder is arranged in the external limiting member on the fixed frame. The external limiting member supports and limits the internal guide cylinder while maintaining a gap with the internal guide cylinder, so that the cloth can be sleeved on the outside of the internal guide cylinder for upward transportation, and the cloth is guided and stretched into a cylindrical shape, so that the naturally drooping cloth is straightened after passing through the internal guide cylinder, and then stretched into a flat shape after passing through the straight guide member, so that the cross section of the cloth enters the feed end of the conveyor in a straight shape, which is convenient for subsequent stable transportation, and can accurately cut the cylindrical cloth, thereby reducing labor costs, and improving the utilization rate of materials and the service life of the cutting equipment.

[0034] At the same time, the utility model also has the following advantages:

[0035] (1) The cloth is transported upward through the material assembly, enters the steering roller assembly, and then transported downward to the feed end of the conveyor, so that there is a longitudinal space between the material assembly and the conveyor, so that the cloth, which has been flattened under a certain tension, is fully straightened into a straight line within a section of the conveying space, avoiding swinging during the cloth conveying process, facilitating stable conveying of the conveyor process and ensuring cutting accuracy.

[0036] (2) The steering roller assembly further straightens the fabric before the feed end of the conveyor and provides a limiting structure to prevent the fabric from deviating before entering the conveyor, thereby ensuring cutting accuracy.

[0037] (3) A freely movable roller is set above the fabric at the discharge end of the conveyor, so that the fabric is lifted up when passing through the movable roller and the conveyor. Since the cutting length is related to the step-by-step conveying time interval of the conveyor, when the movable roller falls due to the lack of fabric underneath within a step-by-step conveying time interval, the sensor can remind that the cut material section is waste. The detection mechanism has a simple structure and timely and sensitive feedback. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 This is a schematic structural diagram of the monolithic component of the utility model.

[0039] Figure 2 This is an axonometric cross-sectional view of the monolithic component of the present invention.

[0040] Figure 3 for Figure 2 A partial enlarged view of point A in the middle.

[0041] Figure 4 This is a schematic structural diagram of the monolithic component of the present invention (axonometric cross-section).

[0042] Figure 5 It is a structural diagram of the conveyor of the present utility model.

[0043] Figure 6It is a schematic structural diagram of the first pressing roller assembly and the second pressing roller assembly of the present invention.

[0044] Figure 7 This is a structural schematic diagram (front view) of the first pressing roller assembly and the second pressing roller assembly of the present invention.

[0045] in:

[0046] 1. Steering roller assembly; 11. Steering roller shaft; 12. Steering roller base;

[0047] 2. Monolithic assembly; 21. Slotted guide; 211. Guide head; 212. Support rod; 213. Hole adjustment block; 22. External stopper; 221. Upper roller; 222. Bracket; 2220. Slot; 223. Screw; 2230. Clamp; 224. Lower roller; 225. Guide rod; 23. Fixing bracket; 24. Internal guide cylinder; 241. Upper guide cone; 242. Spreading section; 243. Lower guide cone;

[0048] 3. First pressure roller assembly; 31. Fixed rod; 32. First guide shaft; 33. First shaft seat; 34. Fixed roller;

[0049] 4. Guide roller assembly; 41. Guide roller base; 42. Guide roller shaft; 43. First limit block; 44. Second limit block;

[0050] 5. Automatic cutting mechanism; 51. Moving frame; 52. Cutting knife; 53. Cylinder;

[0051] 6. Second pressure roller assembly; 61. Second guide shaft; 62. Second shaft seat; 63. Movable roller; 64. Sensor;

[0052] 7. Conveyor; 71. Active roller; 72. Belt; 73. Motor; 74. Driven roller;

[0053] 8. Frame; 9. Fabric. DETAILED DESCRIPTION

[0054] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.

[0055] Example 1:

[0056] like Figure 1-Figure 5 As shown, the tubular cloth whole material assembly of this embodiment, the whole material assembly 2 is arranged on the feeding end side of the conveyor 7 of the cloth 9, and the structure of the whole material assembly 2 includes a fixing frame 23, an internal guide cylinder 24, an external limit member 22 and an internal straight guide member 21.

[0057] The fixed frame 23 is fixedly mounted relative to the frame 8 of the conveyor 7, and can be specifically mounted on the frame 8;

[0058] An inner guide cylinder 24, the outer wall of which matches the inner cylinder size of the cloth 9, is used to stretch the cloth 9 so that the cloth 9 is cylindrical, and the central axis of the inner guide cylinder 24 is arranged in the vertical direction;

[0059] The external limiting member 22 is provided on the fixing frame 23 and limits the internal guide cylinder 24 in the horizontal and vertical directions from the outer periphery of the internal guide cylinder 24. A gap is provided between the external limiting member 22 and the internal guide cylinder 24 for passing the cloth 9.

[0060] The inner straight guide member 21 is disposed above the inner guide cylinder 24 and is used to open the cloth 9 from the inside of the cloth 9 so that the cross section of the cloth 9 is flat.

[0061] The cloth 9 is cylindrical and has a certain length, and can continuously convey the cut and segmented materials. The cylindrical cross-section direction of the cloth 9 has a certain elasticity, such as a wool fabric. Figure 5 The dotted line indicates the conveying direction and position of the cloth 9.

[0062] An internal guide cylinder 24 is provided in the external limiting member 22 on the fixing frame 23. The external limiting member 22 supports and limits the internal guide cylinder 24 while maintaining a gap between the external limiting member 22 and the internal guide cylinder 24, so that the cloth 9 can be sleeved on the outside of the internal guide cylinder 24 and transported upward, guiding the cloth 9 to be stretched into a cylindrical shape, so that the naturally drooping cloth 9 is straightened after passing through the internal guide cylinder 24, and then after passing through the straight guide member 21, the cloth 9 is stretched into a flat shape, so that the cross section of the cloth 9 is straight and enters the feed end of the conveyor 7, which is convenient for subsequent stable transportation, and can accurately cut the cylindrical cloth, reduce labor costs, and improve material utilization and the service life of the cutting equipment.

[0063] Specifically, during the process of conveying the cloth 9 to the conveyor 7, the first pressure roller assembly 3 and the conveyor 7 provide pulling force, the external limit member 22 limits the internal guide cylinder 24, and the combined effect of the gravity of the internal guide cylinder 24 on the sliding cloth 9 provides tension during the conveying process of the cloth 9, thereby ensuring the stability of the I-shaped cross-section of the cloth 9.

[0064] like Figure 2 、 Figure 4 As shown, the structure of the internal guide cylinder 24 is as follows: it includes an expanded section 242, the outer wall surface of the expanded section 242 is a cylindrical surface, and the diameter of the cylindrical surface is larger than the diameter of the cloth 9 in its natural state; it also includes a lower guide cone 243 located at the lower end of the expanded section 242, and an upper guide cone 241 located at the upper end of the expanded section 242; the lower guide cone 243 is an inverted cone surface, which is used to guide the cloth 9, so that the twisted cloth 9 is reversely twisted to a straightened state, and the upper guide cone 241 is used to shrink the cloth 9 to its natural state before passing through the straight guide member 21.

[0065] The diameter of the cylindrical surface on the expansion section 242 is 1.1 to 1.2 times the diameter of the cloth 9 in its natural state. The lower end diameter of the lower guide conical surface 243 is less than or equal to the diameter of the cloth 9 in its natural state, and the upper end diameter of the upper guide conical surface 241 is less than or equal to the diameter of the cloth 9 in its natural state.

[0066] like Figure 1-Figure 4 As shown, there are multiple external limit members 22, specifically greater than or equal to three. The external limit members 22 are evenly distributed in an array around the central axis of the internal guide cylinder 24. The structure of each external limit member 22 is as follows: including a bracket 222 connected to the fixing frame 23; a lower roller 224 is provided at the lower end of the bracket 222 to cooperate with the lower end of the internal guide cylinder 24. The multiple lower rollers 224 support the internal guide cylinder 24 from the outer periphery of the lower end of the internal guide cylinder 24, and the above-mentioned gap is formed between the lower rollers 224 and the internal guide cylinder 24.

[0067] The upper end of the bracket 222 is provided with an upper roller 221 that cooperates with the upper end of the internal guide cylinder 24. Multiple upper rollers 221 limit the vertical height of the internal guide cylinder 24 from the outer periphery of the upper end of the internal guide cylinder 24, and there is the above-mentioned gap between the upper roller 221 and the internal guide cylinder 24.

[0068] The above gap means that when the cloth 9 passes outside the inner guide cylinder 24, the thickness of the cloth 9 is filled between the outer limiter 22 and the inner guide cylinder 24, but when there is no cloth 9, the inner guide cylinder 24 contacts the lower roller 224 under the action of gravity.

[0069] like Figure 2 As shown, in the above structure of the external limit member 22, the lower roller 224 cooperates with the lower guide cone surface 243 on the internal guide cylinder 24, and the upper roller 221 cooperates with the upper guide cone surface 241 on the internal guide cylinder 24, so that the external limit member 22 limits the internal guide cylinder 24 horizontally and vertically from the outer periphery of the internal guide cylinder 24.

[0070] Preferably, the diameter of the cross-section of the lower roller 224 corresponding to the support point of the inner guide cylinder 24 is larger than the diameter of the cloth 9 in its natural state, and the support point is located on the lower guide cone 243. When the lower guide cone 243 and the cloth 9 move relative to each other, the lower guide cone 243 guides and expands the cloth from the inside of the cloth 9 until it is larger than the diameter of the cloth 9 in its natural state. In this process, the naturally sagging cloth 9 is straightened out. The lower roller 224 assists the cloth 9 in sliding upward, and simultaneously positions the cloth 9 relative to the inner guide cylinder 24 from multiple points outside the cylindrical cross-section of the cloth 9, ensuring the consistency of the grain direction of the cloth 9 passing through the expanded section 242.

[0071] In another embodiment, in order to facilitate the disassembly and installation of the external limiting member 22 and the internal guide cylinder 24, as well as the adjustment of the gap, the installation structure of the external limiting member 22 is further optimized. Figure 2-Figure 4 As shown, each external limit member 22 also includes a screw 223 threadedly connected to the fixing frame 23, the end of the screw 223 is detachably connected to the bracket 222, and also includes a guide rod 225, one end of the guide rod 225 is threadedly connected to the bracket 222, and the other end of the guide rod 225 is slidably connected to the fixing frame 23.

[0072] There are two guide rods 225 , which are located at the upper and lower sides of the screw rod 223 respectively.

[0073] like Figure 3 As shown, the detachable connection structure between the end of the screw rod 223 and the bracket 222 includes a slot 2220 provided on the bracket 222, and a clamping head 2230 provided at the end of the screw rod 223. The length direction of the slot 2220 is horizontal and both ends pass through the bracket 222. The cross section of the slot 2220 is T-shaped. The clamping head 2230 is a circular boss structure that cooperates with the slot 2220. After the clamping head 2230 slides from one end of the slot 2220 into the bottom of the slot 2220 and the guide rod 225 is installed in place, the screw rod 223 is detachably connected to the bracket 222. By adjusting the position of the screw rod 223 relative to the fixing frame 23, the distance between the bracket 222 and the internal guide cylinder 24 can be adjusted, thereby adjusting the above-mentioned gap. By adjusting the relative position of each bracket 222, the horizontal position of the internal guide cylinder 24 can be adjusted.

[0074] like Figure 2 As shown, the structure of the straight guide member 21 is as follows: it includes symmetrically arranged support rods 212, one end of which is fixedly connected to the internal guide cylinder 24, and the other end of the support rod 212 is located at the upper end of the internal guide cylinder 24 and is provided with a guide head 211. The two guide heads 211 expand the cloth 9 from the inside, making the cross-section of the cloth 9 flat. The guide head 211 can be a roller rotatably mounted on the upper end of the support rod 212.

[0075] When the cloth 9 with a flat cross section directly enters between the conveyor 7 and the first pressure roller assembly 3 , the plane where the center planes of the two support rods 212 lie is coplanar with the vertical tangent plane of the conveying surface at the active roller 71 .

[0076] A hole adjustment block 213 is detachably installed in the internal guide cylinder 24. A plurality of mounting holes are provided on the hole adjustment block 213. The support rods 212 are detachably connected to the mounting holes. By selecting different mounting holes, the distance between the two support rods 212 can be adjusted, thereby adjusting the degree to which the fabric 9 is stretched.

[0077] Example 2:

[0078] In the cylindrical cloth conveyor of this embodiment, the cylindrical cloth whole-material assembly 2 of any embodiment is installed on the frame 8 of the conveyor 7, and a first pressure roller assembly 3 is provided above the feed end of the conveyor 7. The first pressure roller assembly 3 cooperates with the conveying mechanism 7 to provide conveying power, and the cross-section of the cloth 9 entering between the conveying mechanism 7 and the first pressure roller assembly 3 is in the shape of a straight line.

[0079] The whole material assembly 2 is stretched out from the inside of the cylindrical cloth 9, twisting the twisted cloth 9 in the reverse direction to a straightened state, so that the cross-section of the cloth 9 is in a straight line shape and enters between the conveyor 7 and the first pressure roller assembly 3, ensuring that the cutting part of the automatic cutting mechanism 5 downstream of the conveyor 7 is flush.

[0080] like Figure 5 、 Figure 6 As shown, the structure of the conveyor 7 includes a motor 73 mounted on a frame 8, and a driving roller 71 and a driven roller 74 rotatably mounted on the frame 8, and also includes a belt 72, which is sleeved outside the driving roller 71 and the driven roller 74 and is in a tensioned state. The driving roller 71 is located at the feed end of the conveyor 7, and the driven roller 74 is located at the discharge end of the conveyor 7;

[0081] The first pressing roller assembly 3 includes a fixed roller 34 rotatably mounted above the active roller 71 , and cooperates with the belt 72 to apply tension to the cloth 9 .

[0082] like Figure 5 、 Figure 6 As shown, the structure of the first pressure roller assembly 3 includes a first shaft seat 33 and a first guide shaft 32 fixedly mounted on the frame 8. The first shaft seat 33 is slidably connected to the first guide shaft 32. A fixed roller 34 is rotatably mounted on the first shaft seat 33. The fixed roller 34 is located above the feed end of the conveyor 7 and corresponds to the active roller 71. It also includes a fixed rod 31. One end of the fixed rod 31 is connected to the first shaft seat 33, and the other end of the fixed rod 31 is connected to the upper end of the first guide shaft 32. The fixed rod 31 is used to adjust the distance between the fixed roller 34 and the conveying surface of the conveyor 7 to a suitable position and fix it.

[0083] The first pressure roller assembly 3 presses the cloth 9 downward toward the conveying surface of the conveyor 7, and the fixed roller 34 rolls as the conveying surface of the conveyor 7 moves backward. The first pressure roller assembly 3 and the conveying surface of the conveyor 7 simultaneously apply friction force from the upper and lower planes of the cloth 9, thereby applying tension to the cloth 9, so that the cloth 9 can smoothly pass through the whole material assembly 2 into between the conveyor 7 and the first pressure roller assembly 3, and continue to be conveyed downward to the automatic cutting mechanism 5.

[0084] like Figure 5As shown, the automatic cutting mechanism 5 includes a mobile frame 51 slidably mounted on the frame 8, a cutting knife 52 is mounted on the mobile frame 51, and a cylinder 53 is fixedly mounted on the frame 8. The output end of the cylinder 53 is transmission-connected to the mobile frame 51 to drive the mobile frame 51 to rise and fall, thereby realizing the automatic cutting function.

[0085] By arranging the material assembly 2 on one side of the feeding end of the conveyor 7, the cloth 9 is guided and stretched so that the cross section of the cloth 9 is in a straight line shape when entering the subsequent conveying and cutting process, thereby preventing the cloth 9 from entering the cutting process in a twisted state.

[0086] like Figure 5 、 Figure 6 The conveyor 7 also includes a steering roller assembly 1, which is located above the feed end of the conveyor 7 and above the whole material assembly 2. The steering roller assembly 1 is used to guide the cloth 9 passing through the whole material assembly 2 and change the conveying direction of the cloth 9 so that the cross-section of the cloth 9 is in a straight line and enters between the conveyor 7 and the first pressure roller assembly 3.

[0087] A specific implementation method, such as Figure 5 As shown, the deflection roller assembly 1 is located between the monolith assembly 2 and the guide roller assembly 4 .

[0088] Exemplarily, the structure of the steering roller assembly 1 includes a steering roller base 12 fixedly connected to the frame 8, and a steering roller shaft 11 is rotatably mounted on the steering roller base 12. The vertical section of the steering roller shaft 11 is coplanar with the plane where the center planes of the two support rods 212 are located. The number of steering roller shafts 11 can be two, which are arranged side by side in the horizontal direction.

[0089] The cloth 9 is conveyed upward through the material assembly 2, enters the steering roller assembly 1, and is then conveyed downward to the feed end of the conveyor 7, so that there is a longitudinal space between the material assembly 2 and the conveyor 7, so that the cloth 9, which has become flat in a state with a certain tension, is fully straightened into a straight line within a conveying space, avoiding swinging of the cloth 9 during the conveying process, facilitating stable conveying of the conveyor 7 process and ensuring cutting accuracy.

[0090] The distance between the two struts 212 allows the cloth 9 to be stretched to a natural state or degree with a certain tensile deformation (the width of the straight line is slightly larger than the natural width). It is preferred to have a certain tensile deformation so that the straight line state of the cloth 9 is more stable when it enters the conveyor 7.

[0091] like Figure 5 、 Figure 6As shown, a guide roller assembly 4 is provided between the steering roller assembly 1 and the feed end of the conveyor 7. The structure of the guide roller assembly 4 includes a guide roller base 41 fixedly mounted on the frame 8 of the conveyor 7, a guide roller shaft 42 is rotatably mounted on the guide roller base 41, and a first limit block 43 and a second limit block 44 are axially spaced apart on the guide roller shaft 42. The first limit block 43 and the second limit block 44 are used to guide and limit the cloth 9 with a straight line shape in cross section.

[0092] The steering roller assembly 1 further straightens the cloth 9 before the feeding end of the conveyor 7 and provides a limiting structure to prevent the cloth 9 from deviating before entering the conveyor 7, thereby ensuring cutting accuracy.

[0093] Example 3:

[0094] During the conveying and cutting process, the tail end of the entire cloth 9 may be insufficient in length. Manual detection is usually used to remove the insufficient length material segment, and the waste material cannot be collected quickly and in time.

[0095] Based on the above embodiments, Figure 5-Figure 7 As shown, in this embodiment, the automatic cutting mechanism 5 for cutting the cloth 9 is arranged at the discharge end of the conveyor 7; the conveyor 7 of this embodiment also includes a second pressure roller assembly 6, the structure of the second pressure roller assembly 6 includes a movable roller 63 and a second shaft seat 62 located above the discharge end of the conveyor 7, the movable roller 63 is rotatably mounted on the second shaft seat 62, a second guide shaft 61 is fixedly mounted on the frame 8, the second shaft seat 62 is slidably mounted on the second guide shaft 61, the movable roller 63 is located above the cloth 9 and is supported by the cloth 9, and also includes a sensor 64 for detecting the height of the second shaft seat 62.

[0096] The movable roller 63 can be lifted and lowered vertically along the second guide shaft 61 under the action of external force. The sensor 64 is installed on the frame 8 and can be a distance sensor for detecting the height position of the second shaft seat 62. The sensor 64 is triggered when the movable roller 63 falls directly on the conveying surface of the conveyor 7. At this time, the material section conveyed to the downstream of the conveyor 7 is waste.

[0097] A freely rising and falling movable roller 63 is provided above the cloth 9 at the discharge end of the conveyor 7, so that the cloth 9 is lifted up when passing through the movable roller 63 and the conveyor 7. Since the cutting length is related to the step-by-step conveying time interval of the conveyor 7, when the movable roller 63 falls due to the absence of cloth 9 underneath within a step-by-step conveying time interval, the sensor 64 can remind that the cut material section is waste. The detection mechanism has a simple structure and timely and sensitive feedback.

[0098] The working process of the tubular cloth conveyor of this embodiment is as follows:

[0099] The cloth 9 is guided and stretched into a cylindrical shape from the inside by the material assembly 2, and the cloth 9 is conveyed from bottom to top, so that the cloth 9 in a twisted state at the lower end of the material assembly 2 is reversely twisted to a straightened state;

[0100] After the straightened cloth 9 passes through the upper end of the straightening assembly 2, the cloth 9 is stretched out and changes from a cylindrical shape to a flat shape;

[0101] The flat cloth 9 is conveyed to the automatic cutting mechanism 5 downstream of the conveyor 7 under the pulling force of the feeding end of the conveyor 7 and is cut;

[0102] The movable roller 63 located above the discharge port of the conveyor 7 is freely pressed down on the cloth 9 and rotates freely as the cloth 9 is conveyed. When the automatic cutting mechanism 5 completes the cutting action and detects that the distance between the movable roller 63 and the conveying surface of the conveyor 7 is less than the set value, it is judged that the currently cut material segment is waste, and the downstream conveyor line is prompted to transfer the waste to the waste area.

[0103] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.

Claims

1. A tubular cloth monolith assembly, characterized in that: The monolithic component (2) is arranged on one side of the feed end of the conveyor (7) for the cloth (9), and the structure of the monolithic component (2) includes: a fixed frame (23), the fixed frame (23) being fixedly mounted relative to the frame (8) of the conveyor (7); An internal guide cylinder (24), the outer wall of which matches the size of the inner cylinder of the cloth (9), and is used to stretch the cloth (9) so that the cloth (9) is cylindrical, and the central axis of the internal guide cylinder (24) is arranged in the vertical direction; An external limiting member (22) is provided on the fixing frame (23) and limits the internal guide cylinder (24) in the horizontal direction and the vertical direction from the outer periphery of the internal guide cylinder (24). A gap is provided between the external limiting member (22) and the internal guide cylinder (24), and the gap is used for passing the cloth (9); An internal straight guide member (21) is arranged above the internal guide cylinder (24) and is used to open the cloth (9) from the inside of the cloth (9) so that the cross section of the cloth (9) is flat.

2. The tubular cloth monolith assembly according to claim 1, wherein: The structure of the internal guide cylinder (24) is: It comprises an expansion section (242), the outer wall surface of the expansion section (242) is a cylindrical surface, and the diameter of the cylindrical surface is larger than the diameter of the cloth (9) in a natural state; It also includes a lower guide cone surface (243) located at the lower end of the expansion section (242), and an upper guide cone surface (241) located at the upper end of the expansion section (242); The lower guide conical surface (243) is an inverted conical surface, used for guiding the cloth (9) so as to reversely twist the cloth (9) in a twisted state to a straightened state, and the upper guide conical surface (241) is used for shrinking the cloth (9) to a natural state before passing through the straight guide member (21).

3. The tubular cloth monolith assembly according to claim 1, wherein: The number of the external limiting members (22) is multiple and is evenly distributed in an array with the central axis of the internal guide cylinder (24) as the center. The structure of each external limiting member (22) is as follows: comprising a bracket (222) connected to the fixing frame (23); The lower end of the bracket (222) is provided with a lower roller (224) that cooperates with the lower end of the internal guide cylinder (24), and the plurality of lower rollers (224) support the internal guide cylinder (24) from the outer periphery of the lower end of the internal guide cylinder (24), and there is the gap between the lower roller (224) and the internal guide cylinder (24); An upper roller (221) is provided at the upper end of the bracket (222) and is matched with the upper end of the internal guide cylinder (24). The plurality of upper rollers (221) limit the vertical height of the internal guide cylinder (24) from the outer periphery of the upper end of the internal guide cylinder (24), and a gap is provided between the upper rollers (221) and the internal guide cylinder (24).

4. The tubular cloth monolith assembly according to claim 3, wherein: Each external limiting member (22) further comprises a screw rod (223) threadedly connected to the fixing frame (23), the end of the screw rod (223) being detachably connected to the bracket (222), and a guide rod (225), one end of which is threadedly connected to the bracket (222), and the other end of which is slidably connected to the fixing frame (23).

5. The tubular cloth monolith assembly according to claim 1, wherein: The structure of the straight guide (21) is: The invention comprises symmetrically arranged support rods (212), one end of the support rods (212) is fixedly connected to the internal guide cylinder (24), the other end of the support rods (212) is located at the upper end of the internal guide cylinder (24), and is provided with a guide head (211). The two guide heads (211) support the cloth (9) from the inside, so that the cross section of the cloth (9) is flat.

6. A tubular cloth conveyor, characterized in that: The frame (8) of the conveyor (7) is equipped with a tubular cloth assembly (2) as described in any one of claims 1 to 5, and a first pressure roller assembly (3) is provided above the feed end of the conveyor (7). The first pressure roller assembly (3) cooperates with the conveyor (7) to provide conveying power, and the cross-section of the cloth (9) entering between the conveyor (7) and the first pressure roller assembly (3) is in the shape of a straight line.

7. The tubular material conveyor according to claim 6, wherein: The conveyor (7) further comprises a steering roller assembly (1), the steering roller assembly (1) being located above the feed end of the conveyor (7) and above the whole material assembly (2), the steering roller assembly (1) being used to guide the cloth (9) passing through the whole material assembly (2) and to change the conveying direction of the cloth (9) so that the cross section of the cloth (9) is in a straight line shape and enters between the conveyor (7) and the first pressure roller assembly (3).

8. The tubular material conveyor according to claim 7, wherein: A guide roller assembly (4) is provided between the steering roller assembly (1) and the feed end of the conveyor (7). The guide roller assembly (4) comprises a guide roller base (41) fixedly mounted on a frame (8) of the conveyor (7). A guide roller shaft (42) is rotatably mounted on the guide roller base (41). A first limit block (43) and a second limit block (44) are provided on the guide roller shaft (42) at intervals along the axial direction. The first limit block (43) and the second limit block (44) are used to guide and limit the cloth (9) having a straight-line cross-section.

9. The tubular material conveyor according to claim 6, wherein: An automatic cutting mechanism (5) for cutting the cloth (9) is arranged at the discharge end of the conveyor (7); The conveyor (7) also includes a second pressure roller assembly (6), the structure of the second pressure roller assembly (6) includes a movable roller (63) and a second shaft seat (62) located above the discharge end of the conveyor (7), the movable roller (63) is rotatably mounted on the second shaft seat (62), a second guide shaft (61) is fixedly mounted on the frame (8), the second shaft seat (62) is slidably mounted on the second guide shaft (61), the movable roller (63) is located above the cloth (9) and is supported by the cloth (9), and also includes a sensor (64) for detecting the height of the second shaft seat (62).

10. The tubular material conveyor according to claim 6, wherein: The structure of the conveyor (7) includes a motor (73) mounted on the frame (8), an active roller (71) and a driven roller (74) rotatably mounted on the frame (8), and a belt (72) which is sleeved outside the active roller (71) and the driven roller (74) and is in a tensioned state. The active roller (71) is located at the feed end of the conveyor (7), and the driven roller (74) is located at the discharge end of the conveyor (7). The first pressing roller assembly (3) comprises a fixed roller (34) rotatably mounted above the active roller (71) and cooperates with the belt (72) to apply tension to the cloth (9).

Citation Information

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