Inner cap taking mechanism for tremella culture bottle
By designing a mechanism for removing the inner caps of Tremella culture bottles and using a chain-conveyor and cylinder-driven hook structure to automatically clamp the inner caps, the problem of time-consuming and labor-intensive manual cap removal was solved, and the inner caps were collected quickly and efficiently.
Patent Information
- Application Number
- CN202422786603.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-15
AI Technical Summary
In the existing Tremella fuciformis cultivation process, the inner cap is removed manually, which is time-consuming and labor-intensive, resulting in low work efficiency.
A mechanism for removing inner caps from Tremella fuciformis culture bottles was designed, which included a chain conveying mechanism, an inner cap clamping assembly, and a lifting assembly. A cylinder-driven hook structure was used to clamp and remove the inner caps, and automatic collection was achieved in combination with an inner cap discharge hopper and a belt feeding mechanism.
The inner cover can be quickly and automatically removed, which improves work efficiency and reduces the time and labor intensity of manual operation.
Smart Images
Figure CN223385878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a mechanism for removing the inner cover of a tremella culture bottle. Background Art
[0002] Tremella is a fruiting body of the Tremella family, a genus of the phylum Tremellae, order Tremellales, family Tremellae, and genus Tremellae. It is also known as white fungus, snow fungus, and Tremella fuciformis, and is known as the "Crown of Fungi." Tremella fuciformis is generally chrysanthemum-shaped or cockscomb-shaped, with a diameter of 5-10 cm, and is soft, white, translucent, and elastic. In current Tremella fuciformis cultivation techniques, a substrate is typically placed in a culture tank for cultivation. The opening of the culture tank is then covered with an inner and outer lid with a through hole in the middle. After the cultivation of Tremella fuciformis is complete, the substrate in the culture tank needs to be poured out for recycling. Therefore, the outer and inner lids are removed first, and the inner lid is manually removed for removal, which is time-consuming and labor-intensive, and has low work efficiency. Utility Model Content
[0003] The utility model improves the above-mentioned problem, that is, the technical problem to be solved by the utility model is to provide a mechanism for removing the inner cover of a tremella culture bottle, which is convenient to use and efficient.
[0004] The utility model is constructed as follows: it includes a frame and a chain conveying mechanism arranged in the middle of the frame; a plurality of bottle body limiting rods are arranged above the chain conveying mechanism; a bottle body limiting space is formed between adjacent bottle body limiting rods; an inner cover clamping mechanism is arranged above the bottle body limiting space; the inner cover clamping mechanism includes a plurality of groups of inner cover clamping components arranged at intervals from front to back; a lifting component for driving the inner cover clamping component to rise and fall is provided above the inner cover clamping component.
[0005] Furthermore, the inner cover clamping assembly includes a base, a first clamping member and a second clamping member, the first clamping member includes a first connecting plate and a plurality of first transverse plates spaced apart on the first connecting plate, the second clamping member includes a second connecting plate and a plurality of second connecting plates spaced apart on the second connecting plate, the corresponding first transverse plates and second transverse plates are staggered, a first hook is provided under each first transverse plate, and a second hook is provided under each second transverse plate, the corresponding first hook and second hook have opposite hook directions, and the first hook and second hook move synchronously relative to or toward each other.
[0006] Furthermore, a slider is provided on the top of the first clamping member and the second clamping member, and the slider is slidably engaged with a slide groove provided below the base. The first clamping member is driven by a first cylinder, and the second clamping member is driven by a second cylinder.
[0007] Furthermore, the lifting assembly includes a cylinder mounting seat and a lifting cylinder arranged on the cylinder mounting seat.
[0008] Furthermore, guide posts are provided at the four corners of the base, and the guide posts pass through the base and are slidably engaged with guide holes provided on the base.
[0009] Furthermore, an inner cover discharging hopper is provided above the frame, and an inner cover belt feeding mechanism is provided below the inner cover discharging hopper.
[0010] Furthermore, the chain conveying mechanism includes a rotatable main shaft and a slave shaft, and three sprockets are provided on the main shaft and the slave shaft. A chain is sleeved between the sprocket on the main shaft and the sprocket on the driven shaft, and there is a hollow space between adjacent chains.
[0011] Furthermore, a mounting bracket is provided above the frame, and the bottle limiting rod is installed on the mounting bracket.
[0012] Furthermore, a roller feeding mechanism is provided at the feeding end of the chain conveying mechanism.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the device has a simple structure, a reasonable design, and is easy to use, and the inner caps of the culture bottles can be quickly taken out and stored in a centralized manner, which is beneficial to improving work efficiency; the tray with the white fungus culture bottles is input into the chain conveying mechanism by the roller feeding mechanism, and the chain conveying mechanism drives the culture bottles to be neatly conveyed to the bottom of the inner cap clamping assembly along the limited space of the bottle body, so that the inner cap of the white fungus culture bottle is directly opposite to the bottom of the inner cap clamping assembly, and the chain conveying mechanism stops at this time; the lifting assembly drives the inner cap clamping assembly to move downward, so that the first hook and the second hook of the inner cap clamping assembly extend into the inner cap through hole of the white fungus culture bottle, and at this time the first cylinder drives the first clamping member to move left, and the second cylinder drives the second clamping assembly to move The lifting assembly drives the inner cover clamping assembly to move upward to take the inner cover out of the culture bottle; the chain conveying mechanism continues to drive the culture bottle with the inner cover removed to leave and output. When the culture bottle with the tray leaves the bottom of the inner cover clamping assembly, the first cylinder drives the first clamping piece to move rightward and reset, and the second cylinder drives the second clamping piece to move leftward and reset. The first hook and the second hook reset and approach each other, and the width becomes smaller, and they can no longer clamp the inner cover. At this time, the inner cover falls downward, and the inner cover falls onto the inner cover belt feeding mechanism through the inner cover discharging hopper, and is centrally output to the collection and placement area of the inner cover by the inner cover belt feeding mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a front cross-sectional view of an embodiment of the utility model;
[0015] Figure 2 This is a side sectional view of the working state of an embodiment of the utility model;
[0016] Figure 3 This is a side sectional view of the working state of the embodiment of the utility model;
[0017] Figure 4 This is a partial side sectional view of an embodiment of the utility model;
[0018] Figure 5 This is a front view of the first clamping member and the second clamping member of the inner cover clamping assembly according to an embodiment of the present utility model;
[0019] Figure 6 This is a top view of the first clamping member and the second clamping member of the embodiment of the utility model;
[0020] Figure 7 This is a schematic structural diagram of the first clamping member according to an embodiment of the utility model;
[0021] Figure 8 This is a schematic structural diagram of the second clamping member in an embodiment of the present utility model. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0023] Example: Figure 1-8 As shown, a mechanism for removing the inner cover of a Tremella culture bottle is provided, comprising a frame 1 and a chain conveying mechanism 2 arranged in the middle of the frame, a plurality of bottle body limiting rods 3 are arranged above the chain conveying mechanism, and a bottle body limiting space 31 is formed between adjacent bottle body limiting rods, an inner cover clamping component 4 is arranged above the bottle body limiting space, and a lifting component 5 for driving the inner cover clamping component to rise and fall is arranged above the inner cover clamping component.
[0024] During operation, a number of Tremella culture bottles 12 are neatly placed on the tray 13, for example, four rows of Tremella culture bottles are placed, with four Tremella culture bottles in each row; at this time, the Tremella culture bottles have had their outer covers removed in the previous process, leaving only the inner covers 14; the tray with the Tremella culture bottles is fed into the chain conveyor mechanism by the roller feeding mechanism, and the chain conveyor mechanism drives the culture bottles to be neatly conveyed along the bottle body limiting space to the bottom of the inner cover clamping assembly, so that the inner covers of the Tremella culture bottles are directly opposite to the bottom of the inner cover clamping assembly, and the chain conveyor mechanism stops; the cylinder of the lifting assembly drives the inner cover clamping assembly to move downward, so that the first hook and the second hook of the inner cover clamping assembly extend into the inner cover through hole 141 of the Tremella culture bottle, and at this time the first cylinder drives the first clamping member to move leftward. , the second cylinder drives the second clamping assembly to move to the right, and the first hook and the second hook located in the through hole of the inner cover move oppositely, so that the first hook and the second hook clamp the through hole of the inner cover; the lifting assembly drives the inner cover clamping assembly to move upward to take the inner cover out of the culture bottle; the chain conveying mechanism drives the culture bottle with the inner cover removed to leave and output. When the culture bottle with the tray leaves the bottom of the inner cover clamping assembly, the first cylinder drives the first clamping piece to move to the right and reset, and the second cylinder drives the second clamping piece to the left and reset. The first hook and the second hook reset and approach each other and can no longer clamp the inner cover. At this time, the inner cover falls downward and falls onto the inner cover belt feeding mechanism through the inner cover discharging hopper, and is centrally output to the collection and placement area of the inner cover by the inner cover belt feeding mechanism.
[0025] In an embodiment of the present invention, each group of inner cover clamping components 4 includes a base 41, a first clamping member 42 and a second clamping member 43. The first clamping member and the second clamping member can move synchronously relative to each other or move back and forth, thereby changing the locking state of the first transverse plate, the first hook and the second hook below the first transverse plate. The first clamping member includes a first connecting plate 421 and a plurality of first transverse plates 422 spaced apart on the first connecting plate. The second clamping member includes a second connecting plate 431 and a plurality of second connecting plates 432 spaced apart on the second connecting plate. The corresponding first transverse plates and the second transverse plates are staggered front and rear. A plurality of first hooks 423 are spaced apart below each first transverse plate, and a plurality of second hooks 433 are spaced apart below each second transverse plate. The hook directions of the first hook and the second hook are opposite, and the corresponding first hook and the second hook move synchronously relative to each other or toward and away from each other.
[0026] A first hook and a second hook form a clamping structure for fixing the inner cover; the inner cover clamping assembly may include multiple groups of such clamping structures.
[0027] When the inner cover clamping assembly is working, when the inner cover needs to be fixed, the first hook on the first transverse plate of the first clamping member and the second hook on the second transverse plate of the second clamping member partially overlap together, and the width is smaller than the width of the inner cover through hole. After the first hook and the second hook are inserted into the through hole of the inner cover, the first hook on the first transverse plate of the first clamping member and the second hook on the second transverse plate of the second clamping member move away from each other for a distance. At this time, the width between the first hook and the second hook is greater than the width of the inner cover through hole, and the first hook and the second hook are in contact with the lower surface of the inner cover through hole. At this time, the raised first hook and the second hook can drive the inner cover to move upward. When the inner cover needs to be lowered again, the first hook and the second hook move relative to each other for a distance, so that the first hook and the second hook are reset, and the first hook and the second hook are overlapped together again. The width formed by the two is smaller than the width of the inner cover through hole, and the inner cover will fall down.
[0028] In an embodiment of the present utility model, in order to ensure the left and right movement stability of the first clamping member and the second clamping member, a slider 6 is provided on the top of the first clamping member and the second clamping member, that is, the slider is provided above the first transverse plate and the second transverse plate, and the slider slides with the slide groove 411 provided under the base. The first clamping member is driven by the first cylinder 44, and the second clamping member is driven by the second cylinder 45.
[0029] In the embodiment of the present invention, the lifting assembly 5 includes a cylinder mounting seat 51 and a lifting cylinder 52 arranged on the cylinder mounting seat; of course, the lifting cylinder can also be replaced by a lifting oil cylinder; the cylinder mounting seat is fixed to the mounting frame.
[0030] In the embodiment of the present invention, guide posts 53 are provided at the four corners of the base. The guide posts pass through the base and slide in conjunction with guide holes provided on the base.
[0031] In the embodiment of the present utility model, an inner cover discharging hopper 7 is provided above the frame, and an inner cover belt feeding mechanism 8 is provided below the inner cover discharging hopper.
[0032] In an embodiment of the present utility model, the chain conveying mechanism 2 includes a rotatable main shaft 21 and a slave shaft 22, and three sprockets 23 are provided on the main shaft and the slave shaft. A chain 24 is arranged between the sprocket on the main shaft and the sprocket on the driven shaft. The space between adjacent chains is hollow, and the three chains are arranged at intervals, which are used to transport trays and culture bottles on the trays, and can also facilitate the inner cover to fall down through the gap between the chains.
[0033] In the embodiment of the present invention, a mounting frame 11 is provided above the frame, and a plurality of bottle limiting rods are installed on the mounting frame.
[0034] In an embodiment of the present invention, a roller feeding mechanism 9 is provided at the feeding end of the chain conveying mechanism; the roller feeding mechanism includes a plurality of rotatable rollers, each roller end may be provided with a transmission wheel, a transmission belt is provided between each transmission wheel, and then one of the rollers is driven by a roller motor to rotate.
[0035] Unless otherwise stated, any numerical range disclosed for any technical solution disclosed in the present invention is a preferred numerical range. Those skilled in the art should understand that a preferred numerical range is merely a numerical range that provides a more significant or representative technical effect among a wide range of practicable values. Due to the large number of numerical values, it is impossible to enumerate them exhaustively. Therefore, only some numerical values are disclosed in the present invention to illustrate the technical solution of the present invention. Furthermore, the numerical values listed above should not be construed as limiting the scope of protection of the present invention.
[0036] If words such as "first" and "second" are used in this document to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish between components. Unless otherwise stated, the above words have no special meaning.
[0037] At the same time, if the above-mentioned utility model discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, using bolts or screws to connect), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by a casting process) (except where it is obviously impossible to use an integrated forming process).
[0038] In addition, unless otherwise stated, the terms used in any technical solution disclosed in the above-mentioned utility model to express positional relationships or shapes include states or shapes that are approximate, similar or close thereto.
[0039] Any component provided by the present invention may be assembled from a plurality of separate components, or may be a separate component manufactured by an integral forming process.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and not to limit it; although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents; without departing from the spirit of the technical solution of the utility model, they should all be included in the scope of the technical solution for which protection is requested in the utility model.
Claims
1. A mechanism for removing the inner cover of a Tremella culture bottle, characterized in that: It includes a frame and a chain conveying mechanism arranged in the middle of the frame, a plurality of bottle body limiting rods are arranged above the chain conveying mechanism, a bottle body limiting space is formed between adjacent bottle body limiting rods, an inner cover clamping assembly is arranged above the bottle body limiting space, and a lifting assembly for driving the inner cover clamping assembly to rise and fall is arranged above the inner cover clamping assembly.
2. The inner cover and cap removal mechanism for a Tremella culture bottle according to claim 1, characterized in that: The inner cover clamping assembly includes a base, a first clamping member and a second clamping member, the first clamping member includes a first connecting plate and a plurality of first transverse plates spaced apart on the first connecting plate, the second clamping member includes a second connecting plate and a plurality of second connecting plates spaced apart on the second connecting plate, the corresponding first transverse plates and second transverse plates are staggered, a first hook is provided under each first transverse plate, and a second hook is provided under each second transverse plate, the corresponding first hook and second hook have opposite hook directions, and the first hook and second hook move synchronously relative to or toward each other.
3. The inner cover and cap removal mechanism of the Tremella culture bottle according to claim 2, characterized in that: Sliders are provided on the top of the first clamping member and the second clamping member, and the slides are slidably matched with the slide grooves provided below the base. The first clamping member is driven by a first cylinder, and the second clamping member is driven by a second cylinder.
4. The inner cover and cap removal mechanism for a Tremella culture bottle according to claim 1, characterized in that: The lifting assembly includes a cylinder mounting seat and a lifting cylinder arranged on the cylinder mounting seat.
5. The inner cover and cap removal mechanism of the Tremella culture bottle according to claim 2, characterized in that: Guide columns are provided at the four corners of the base, and the guide columns penetrate the base and slide in conjunction with guide holes provided on the base.
6. The inner cover and cap removal mechanism for a Tremella culture bottle according to claim 1, characterized in that: An inner cover discharging hopper is provided above the frame, and an inner cover belt feeding mechanism is provided below the inner cover discharging hopper.
7. The inner cover and cap removal mechanism for a Tremella fuciformis culture bottle according to claim 1, characterized in that: The chain conveying mechanism includes a rotatable main shaft and a slave shaft. Three sprockets are provided on the main shaft and the slave shaft. Chains are sleeved between the sprockets on the main shaft and the sprockets on the driven shaft. There is a hollow space between adjacent chains.
8. The inner cover and cap removal mechanism for a Tremella fuciformis culture bottle according to claim 1, characterized in that: A mounting frame is provided above the frame, and the bottle body limiting rod is installed on the mounting frame.
9. The inner cover and cap removal mechanism for a Tremella fuciformis culture bottle according to claim 1, characterized in that: The feeding end of the chain conveying mechanism is provided with a roller feeding mechanism.